Vogal SPREADMAX TPL500 User manual

1
DOUBLE YOUR SPREADER WARRANTY TO TWO YEARS
By completing and returning this Acquisition and
Warranty form to:
RATA INDUSTRIES GROUP LTD
PO BOX 2032
WASHDYKE
NEW ZEALAND 7941
ACQUISITION AND WARRANTY
On delivery of the spreader carefully check for transit damage and report any defects immediately. Please
complete the following form and send to the address detailed on this page. The commencement of warranty
is based on the purchase date of your machine, provided this page is received at Rata Industries within 14
days of the purchase date. Warranty claims will only be processed upon receipt of proof of purchase and
return of this warranty registration form within 14 days of purchase.
MODEL
SPREADMAX TPL500
SERIAL NUMBER
OWNER
NAME
ADDRESS
EMAIL
PHONE
PURCHASE DATE
DEALER
COMPANY NAME
SIGNATURE
I, the new owner of the above product, accept the above details are correct and that I have received
sufficient training to operate the machine safely and correctly
OWNER SIGNATURE
Lifestyle Block Dairy Farm Drystock Orchard/Vineyard
How did you hear of Vogal?

SPREADMAX TPL500
2
CHECKLIST FOR VOGAL WHOLEGOODS
Model Spreadmax TPL500 Serial Number
Pre dispatch Pre Delivery
Manufacturer Dealer
All Bolts Tight
Drive Engagement Greased & Aligned Correctly
Drive Shaft Greased & Attached to Machine
Oil Level Correct In Gear Box(s)
Operators Manual Attached to Machine
Checked and Test Run
Alignment of Agitator is Correct
Spinner Disc Spins Freely
Warning Label Attached
Re: Drive Shaft Length and Oil Levels
Signed off by: Signed off by:
Vogal Dispatcher Date Dealer Dispatcher Date
Installation Check
Acquisition Warranty (p.t.o) completed and returned to Vogal
Drive Shaft Correct Length for Tractor
PTO Speed Correct for Machine
Signed off by:
Dealer Deliverer Date

SPREADMAX TPL500
3
SPREADMAX
TPL500
Operation Maintenance
& Parts Manual
Rata Industries Group Ltd
Ferrier Rd
Winchester
South Island
New Zealand
Ph 0800 4 VOGAL
Fax [phone]
www.vogal.co.nz

SPREADMAX TPL500
4
DEAR CUSTOMER
Rata Industries would like to take this opportunity to welcome you as the new owner of a Vogal Spreader.
We want your spreader to be the most efficient and reliable piece of equipment you have. This manual has
been produced to assist in the correct operation, maintenance and care of your machine.
The safe operation and maintenance of your spreader is very important to prevent any personal injury
and/or damage. Read and fully understand the following instructions before using your machine or carrying
out any maintenance.
WARRANTY
Rata Industries warrants new products sold by it, to be free from defects in material and workmanship for a
period of 12 months after the date of purchase to the initial user. This warranty is for the replacement or
repair of any part found to be defective during the warranty period. This warranty only applies to new Vogal
products.
If the product is purchased for commercial use or hire gain, then the warranty is reduced to three months.
Should the product fail as a result of a fault in material or sub-standard workmanship by the manufacturer
within the warranty period then Rata Industries will agree to repair this product subject to the conditions of
this warranty.
This warranty excludes any transport costs or damage and excludes all normal maintenance costs.
Rata Industries will not pay for mileage, freight, courier costs, oil, grease or any other expendable materials.
As the use of the Vogal product is outside our control, Rata Industries accepts no liability for lost earnings or
down time directly or indirectly caused by the machines performance.
Replacement parts provided under the terms of this warranty are covered for the remainder of the warranty
period applicable to the product in which they were installed as if such parts were original components of
that product.
No warranty work is to be started without first getting approval and following the correct warranty
procedures as set out by Rata Industries. Rata Industries will not under any circumstances pay for or repair
any damage caused by misuse or neglect of any machine.
All warranty issues and claims are totally at the discretion of Rata Industries.
Warranty Exclusions: loose bolts and screws including worn holes for the same, belts, tyres, blades, PTO
shafts, disc bearings and hydraulic hoses, these parts are generally not covered by this warranty.
DELIVERY
The machine is delivered fully assembled, however, before use carefully check the entire machine for transit
damage and report any problems immediately.
Rata Industries thanks you for buying our product.
We are sure you will be impressed!

SPREADMAX TPL500
5
SAFETY INSTRUCTIONS
WARNINGS AND CAUTIONS
1. Throughout this manual the word WARNING is used to alert the operator and others to the risk of
personal injury during the operation of the equipment. CAUTION indicates the possibility of damage
to the machine.
2. Carefully read and take note of the following warnings before attempting to tow or operate the
spreader.
Warning: Never dismount tractor while machine is engaged.
Warning: Check that all moving parts are in good repair and that all the fasteners are correctly
tightened.
Warning: Never allow any person to ride on the spreader.
Warning: Never tow the spreader with the spinner drive engaged at a speed greater than 20kpH.
NOTE Maximum towing speed with the drive DISENGAGED is 30kpH.
Warning: Do not exceed the maximum weight/capacity specified by the manufacturer of the towing
vehicle.
Warning: Foreign objects can cause extensive damage to the machine and result in injury to the
operator. Make sure that the contents of the hopper are clean and free of debris and foreign
objects before use.
Warning: Before using the spreader the operator should ensure that this manual is read and fully
understood.

SPREADMAX TPL500
6
PRE-START CHECKS
1. Check the general condition of the machine,
check for cracks, loose bolts and worn or
damaged components.
2. Check the condition of the gearbox input shaft
(A) wear and damage to the splines.
3. Check & grease (B) drive shaft on an 8-hour
basis
OPERATING
The Vogal TPL500 MKII has been designed for a good distribution of the fertiliser across the ground to
obtain optimum performance.
The following conditions should be complied with:
1. Maintain the P.T.O. speed at 450 RPM (This speed
affects the spreading width).
2. Keep the machine horizontal with the broadcast plate
700mm above the ground.
3. Identify and keep to the distance between the outward and return passes (marking is
recommended). You should obtain full width coverage of the ground approximately 16 –18 metres
behind the spreader.

SPREADMAX TPL500
7
SHORTENING THE DRIVE SHAFT
When shortening the PTO shaft the four parts A, B, C and D must be
shortened equally. After shortening the tube and shaft ends have to be
filed off, cleaned of filings and lubricated.
DRIVE SHAFT LENGTH
1. Ensure drive shaft (C) is the correct length to
suit the tractor.
CAUTION A drive shaft to long will bottom out
when being lifted by the tractor causing
severe damage to the tractor or
machine.
2. Ensure the drive shaft has a minimum of
150mm overlap as per photo.
MAINTENANCE
Maintenance should be carried out on a regular basis.
This will extend the life of the machine and save any
unnecessary down time.
Things to check:
Covers Check they are in place and serviceable.
Gearbox Check oil is clean and filled to correct level. NB: Change oil annually.
Grease Nipples The external nipples should be greased before each use. The internal nipples (under
the covers) should be checked and greased every 50 hours operating time.
Warning: Do not attempt to work on the machine in any way without disconnecting the PTO
shaft from the tractor.
C

SPREADMAX TPL500
8
Calibration
To precisely calibrate the machine, carefully read and perform the following instructions:
1. Place a measured amount of fertiliser in the hopper, e.g. ……..kg (A)
2. Choose an aperture setting to suit the rate required for the type of fertiliser being used e.g. Setting 6
(B).
3. Obtain the desired travel speed (12 to 15 km/hr) and open the aperture to preset setting 6, e.g. 200
metres (C). Note: Maintain a constant speed and coverage width, e.g. 8 metres (D).
4. Check the effective spread coverage width, e.g. 8 metres (D).
5. Measure the amount of fertiliser left in the hopper, e.g. 4kg (E).
6. Then perform the following calculations:
Measured amount of fertiliser initially loaded in hopper (A) 10kg
Deduct any remaining fertiliser (E) 4kg
Balanced used 6kg
Multiply width of spread (D) 8 metres
By the meters traveled (C) x 200 metres
= 1,600 square metres
Divide 10,000 by the answer (1,600) 10,000 ÷ 1,600 = 6.30
Multiply the sum (6.30) by the test quantity used (B) 6kg (B) x 6.30 = 37.80kg
The figure achieved is the sowing rate per hectare at the constant speed selected for the test.
Due to the variations of seeds and fertiliser types, it is recommended the test be carried out for each product
being used.
Spreadmax TPL500 MKII Calibration Settings
Tractor P.T.O. run at 450rpm (kg/ha) Ground Speed 15kph
Setting
1
2
3
4
5
6
7
Urea
-
-
10.00
25.00
40.00
57.50
75.00
Super
-
-
11.65
26.64
46.62
68.26
84.91
DAP
-
-
17.50
32.50
52.50
72.50
95.00
Tractor P.T.O. run at 500rpm (kg/ha) Ground Speed 15kph
Setting
1
2
3
4
5
6
7
Urea
-
-
10.00
25.00
42.50
62.50
80.00
Super
-
-
11.65
29.97
49.95
69.93
93.24
DAP
-
-
12.50
27.50
50.00
77.50
95.00
Tractor P.T.O. run at 550rpm (kg/ha) Ground Speed 15kph
Setting
1
2
3
4
5
6
7
Urea
-
-
12.50
27.50
50.00
65.00
85.00
Super
-
-
14.98
33.30
56.61
81.58
96.57
DAP
-
-
12.50
30.00
52.50
72.50
100.00
Note: These calibrations are a guide only and should be checked to confirm accuracy.

SPREADMAX TPL500
9
REPLACEMENT PARTS
1. To order replacement parts please quote the spreader type, serial number and date of purchase.
2. The serial number is located on the spreader tow bar as shown below.
3. The following pages detail the replacement parts available.
Serial Number

SPREADMAX TPL500
10
SPREADMAX TPL500 PARTS LIST
6
5
4
7
2
3
1

SPREADMAX TPL500
11
SPREADMAX TPL500 PARTS LIST
Item
Part No.
Description
Qty
Notes
4
SP106-001
Main Frame
1
SP100-035
Pointer
1
SP106-004
Front Hopper Bracket
1
SP106-005
Internal Hopper Brace
1
5
SP106-012
Shutter Lever
1
SP120-013
Shutter Lever Extension
1
6
SP136-004
Spinner Disc
1
7
SP136-005
Spinner Fin
6
SP136-008
Agitator
1
SP100-003
Agitator Bush
1
SP100-020
Shaft Guard (trailed spreader)
2
2
2893
Hopper Only Yellow
1
2791
Cover Canvas
1
3
3137
Gearbox RV010
1
3136
Shutter Plate
1
1
1085
Lower Link Pin Cat 2 7/8"
1
1093
D Pin
1
1094
Spring
1
3375
Drive Shaft - Quick hitch
1
1645
Grip Handle 25mm
1
1651
Tri Knob Female 8mm
1
1679
Felt Washer
1
4150
M6 Nut S/S
12
4152
M6 Nut Nyloc Zinc
2
4156
M6x16 Bolt Zinc
2
4157
M6x16 Coach Bolt S/S
12
4187
M6 Washer Spring S/S
12
4192
M6 Washer (12x1) S/S
12
4258
M8x16 Bolt S/S
3
4280
M8 Washer Spring S/S
3
4284
M8 Washer (16x1.2) S/S
3
4285
M8 Washer (16x1.2) Zinc
1
4353
M10 Nut Nyloc Zinc
3
4359
M10x30 Bolt & Nut Galv
2
4363
M10x35 Bolt & Nut Galv
4
4366
M10x40 Bolt & Nut Galv
4
4379
M10x70 Bolt Zinc
1
4385
M10x130 Bolt Zinc
2

SPREADMAX TPL500
12
SPREADMAX TPL500 PARTS LIST
Item
Part No.
Description
Qty
Notes
4390
M10 Washer Spring Galv
6
4396
M10 Washer (21x1) Zinc
1
4398
M10 Washer (24x3) HD Galv
4
4399
M10 Washer (24x3) HD Zinc
3
5042S/S
Circlip 45mm External S/S
1
1742
Decal 11-0 TPL Shutter Numbers
1
1750
Decal 540RPM Max
1
3007
Decal "TPL500"
1
2715
Serial Number Plate
1
2998
Manual Tube
1
Manual
1