Vogal SPREADMAX EX120 User manual

120 LITRE
FERTILISER & MAG SPREADER
SPREADMAX
EX120
USER MANUAL
0800 4 VOGAL (0800 486 425)
E: [email protected] W: www.rataequipment.com

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0800 4 VOGAL (0800 486 425)
E: [email protected] W: www.rataequipment.com
0800 4 VOGAL (0800 486 425)
E: [email protected] W: www.rataequipment.com
CONTENTS:
3 Acquistion
4 Warranty
5 General
6 Installation
7 Operation
8 Calibration
9 Calibration Settings
10 Safety Instructions
11 Maintenance
12 Replacement Parts
Warranty Registration:
Scan this QR code to ll out the Warranty Registration Form:
Or type this URL into your browser: hubs.la/Q012gg540
Delivery
Upon delivery of the machine, carefully check for transit damage and report
any defects to both the transport company & Rata immediately. Immediately
reporting transport damage is essential in getting remediation from the freight
provider.
Take the time to go over your new machine and ensure that all nuts & bolts are
appropriately tightened before using. Damage caused by xtures or fasteners
loosened in transit is not covered by warranty.
Please then visit our website and complete the warranty registration form
above. The commencement of warranty is based on the purchase date of your
machine, provided the product register form is received at Rata Equipment
within 14 days of the purchase date. Warranty claims will only be processed
upon receipt of proof of purchase and submission of the warranty registration
form within 14 days of purchase.
Welcome
Rata Equipment would like to take this opportunity to welcome you as the new
owner of a Rata machine. We want your investment to be the most efcient and
reliable piece of equipment it can be. This manual has been produced to assist
in the correct operation, maintenance and care of your machine.
The safe operation and maintenance of your machine is very important
to prevent any personal injury and/or damage. Read and fully understand
the following instructions before using your machine or carrying out any
maintenance.
Machine Identication
The machine serial number is engraved into an information plate. Please
record the machine serial number in the warranty registration form on the Rata
website.
Ensure you have the machine serial number to hand when contacting us about
your machine for any reason, or ordering parts.
ACQUISITION

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0800 4 VOGAL (0800 486 425)
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WARRANTY
Rata Equipment warrants new products sold by it, to be free from defects in
material and workmanship for a period of 12 months after the date of purchase
to the initial user. This warranty is for the replacement or repair of any part
found to be defective during the warranty period. This warranty only applies to
new Vogal products.
Should the product fail as a result of a fault in material or sub-standard
workmanship by the manufacturer within the warranty period then Rata
Equipment will agree to repair this product subject to the conditions of this
warranty.
This warranty excludes any transport costs or damage and excludes all normal
maintenance costs.
Rata Equipment will not pay for mileage, freight, courier costs, oil, grease or
any other expendable materials.
As the use of the Vogal product is outside our control, Rata Equipment accepts
no liability for lost earnings or down time directly or indirectly caused by the
machine’s performance.
Replacement parts provided under the terms of this warranty are covered for
the remainder of the warranty period applicable to the product in which they
were installed as if such parts were original components of that product.
No warranty work is to be started without rst getting approval and following
the correct warranty procedures as set out by Rata Equipment. Rata Equipment
will not under any circumstances pay for or repair any damage caused by
misuse or neglect of any machine.
All warranty issues and claims are totally at the discretion of Rata Equipment.
Warranty Exclusions: loose bolts and screws including worn holes for the same,
belts, tyres, blades, tines, PTO shafts, disc bearings and hydraulic hoses, these
parts are generally not covered by this warranty.
Delivery
The machine is delivered fully assembled, however, before use carefully check
the entire machine for transit damage and report any problems immediately.
GENERAL
Designed to spread causmag, urea, grass seed and various other types of
fertiliser, the EX120 is the smallest quad bike spreader in the Vogal range that
incorporates the easy-lock drive engagement system.
This means the drive engagement is controlled from the front of the spreader
along with the shutter aperture control, via two levers. No more getting off the
bike to engage the spinner disc!
Also included in the design is a double bearing on the drive wheel - reducing
load on the gearbox, a wide track width, stainless steel shutter, super strong
drawbar, U.V. resistant plastic hopper and lid and adjustable spinner ns;
combine to create a superior design.
Capacity and Dimensions
MODEL HOPPER CAPACITY
(LITRES)
HOPPER CAPACITY
(KG)
OVERALL WIDTH
Spreadmax EX120 120 200 1500mm
MAX ROAD SPEED
WITH SPINNER
UNENGAGED
GEARBOX OIL
CAPACITY (LITRES)
GEARBOX OIL TYPE WHEEL SIZE
30kph 0.5 EP 90 16X6.50-8

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INSTALLATION
Pre-start Checks
1. Ensure that the towball on the vehicle is compatible with the spreader.
The spreader is designed to accept a 1-7/8” diameter towball.
2. Check the operation of all controls. (A)
3. Ensure the ride height is correctly set for the ATV towing the spreader. (B)
3. Check the tyre pressure (C) 10psi minimum to 25psi maximum
dependant on load size.
4. Check the condition of the tyres. Look for signs of wear, cuts and impact
damage. (C)
5. Check the free operation for the shutter lever. (A)
6. Check the condition of the hopper and lid. (D)
7. Check that all grease points have been greased.
8. Check the gearbox for oil leaks, if an oil leak is evident do not use the
spreader and carry out repairs immediately.
9. Check that the agitator is movable, free from debris and well greased.
Operating
1. Once securely connected, the spreader is operated fully from the ATV.
2. Before lling the hopper, set the ow from the hopper by moving the
pointer (A) to the setting required (B) and locking it in place with the tri
knob (C).
3. Place the shutter lever (D) in the zero position and ll the hopper with the
material to be spread.
4. Drive to the area requiring the fertiliser, move the drive handle (E) to the
IN position gently moving forward at the same time, move the lever (D)
to the open position - until lever hits stop (C).
5. To ensure the correct spread pattern and angle of spread, the spreader
must be horizontal to the ground. To achieve this, the vertical link on
the tow bar is adjustable. To adjust the vertical link, remove the retaining
bolt (F), move the tow bar (G) up or down to achieve the correct angle,
insert the retaining bolt and secure.
6. It is important to remember that a constant speed ensures a constant
spread width. When turning, turn clockwise in order to maintain a
constant spinner speed.
OPERATION
A.
B.
C.
D.
C.
D.
A.
B.
G.
F.
E.

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SETTING 1 2 3 4 5 6 7
Urea - - 11.00 27.50 44.83 63.30 82.50
Super - - 19.30 44.00 77.00 112.80 140.30
DAP - - 19.30 35.80 57.80 79.80 104.50
CALIBRATION CALIBRATION SETTINGS
Calibrated at a speed of 15kph (kg/ha)
Calibrated at a speed of 20ph (kg/ha)
Note: these calibrations are a guide only and should be checked to conrm accuracy.
SETTING 1 2 3 4 5 6 7
Urea - - 7.50 20.00 32.50 50.00 62.50
Super - - 20.00 42.00 62.50 82.50 102.50
DAP - - 10.00 25.00 40.00 60.00 75.00
To calibrate your spreader, view this blog and accompanying explainer video on our
website:
rataequipment.com/how-to-calibrate-a-spreader
If you are unable to access the internet, carefully read and perform the following
instructions:
1. Place a measured amount of fertiliser in the hopper, e.g. 10kg (A).
2. Choose an aperture setting to suit the rate required for the type of fertiliser
used, e.g. Setting 6 (B).
3. Obtain the desired travel speed (12 to 15 km/hr) and open the aperture to
preset setting 6, e.g. 200 metres (C).
Note maintain a constant speed and coverage width, e.g. 8 metres (D).
4. Check the effective spread coverage width, e.g. 8 metres (D).
5. Measure the amount of fertiliser left in the hopper, e.g. 4kg (E).
6. Then perform the following calculations:-
Measured amount of fertiliser initially loaded in the hopper (A) 10kg
Deduct any remaining fertiliser (E) 4kg
Balance used 6kg
Multiply width of spread (D) 8 metres
By the metres travelled (C) x 200 metres
= 1,600sq. metres
Divide 10,000 by the answer (1,600) 10,000 / 1,600 = 6.30
Multiply the sum (6.30) by the test quantity used (B) 6kg (B) x 6.30
= 37.80kg
The gure achieved is the sowing rate per hectare at the constant speed selected
for the test.
Due to the variations of seed and fertiliser types, it is recommended the test be
carried out for each product being used.

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SAFETY INSTRUCTIONS MAINTENANCE
1. Rata Industries Group Ltd takes no responsibility for damage/s to people
or property caused by the inappropriate or abnormal use of any of its
products.
2. Carefully read and take note of the following warnings before attempting
to operate the equipment.
Warning: Ensure the spreader tow hitch is in good repair and t for towing.
Warning: Check that all moving parts are in good repair and that all the
fasteners are correctly tightened.
Warning: Never allow any person to ride on the spreader.
Warning: Never tow the spreader with the spinner drive engaged at a
speed greater than 20kpH. Note Maximum towing speed with
the drive disengaged is 30kph.
Warning: Do not exceed the maximum weight/capacity specied by the
manufacturer of the towing vehicle.
Warning: Obey all road rules and regulations while transporting the
implement on the road.
Warning: Foreign objects can cause extensive damage to the machine and
result in injury to the operator. Make sure that the contents of the
hopper are clean and free of debris and foreign objects before
use.
Warning: Before using the spreader the operator should ensure that this
manual is read and fully understood.
1. Maintenance should be undertaken regularly,
good maintenance extends the life of the spreader.
3. Open the aperture and clean around the aperture
blades and holes.
4. Periodically remove the agitator by removing the
pin located under the hopper.
5. Lift the agitator, clear of the shaft and remove any
residue, grease and replace the agitator. Ensure
the retaining pin is retted and held in place by
the spring clip.
6. Check the oil level in the gearbox. To check, turn
the spreader on its side, remove the ller plug
located in the base, check that the oil is level with
the rim of the hole, top up if necessary.
7. Change the gearbox oil (EP 90) every six months
with normal use or every three months under
extreme conditions. The quantity of oil required
is 500ml.
8. Check the wheel bearings for play and pack
grease every six months. Grease at the grease
points indicated.
9. Check the condition of the engagement
mechanism and grease daily. Use the following
procedure: engage the drive, and then
pump grease into the grease point.
10. Check the condition of the drive engagement lever
and the plastic liner tube.

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REPLACEMENT PARTS
1. To order replacement parts please quote the spreader model, serial
number and date of purchase.
2. The serial number is located on the spreader tow bar as shown below.
3. The following pages detail the replacement parts available.
Serial Number
ITEM PART NO. DESCRIPTION QTY
4156 M6x16 Bolt Zinc 2
4157 M6x16 Coach Bolt S/S 12
4187 M6 Washer Spring S/S 12
4192 M6 Washer (12x1) S/S 12
4254 M8 Nut Nyloc Zinc 3
4258 M8x16 Bolt S/S 3
4266 M8x16 Bolt Zinc 2
4272 M8x50 Bolt Zinc 1
4280 M8 Washer Spring S/S 3
4286 M8 Washer (19x1.6) 1
4284 M8 Washer (16x1.2) S/S 3
4363 M10x35 Bolt & Nut Galv 2
4365 M10x35 Bolt Zinc 2
4375 M10x55 Bolt Zinc 2
4359 M10x30 Bolt & Nut Galv 3
4378 M10x65 Bolt Zinc 1
4379 M10x70 Bolt Zinc 2
4384 M10x120 Bolt Zinc 4
4390 M10 Washer Spring Galv 3
4395 M10 Washer Square Galv (50x50x3) 1
4396 M10 Washer (21x1) Zinc 2
4399 M10 Washer (24x3) HD Zinc 5
4453 M12 Nut Nyloc Zinc 12
4458 M12x25 Bolt Zinc 4
4462 M12x30 Bolt Zinc 2
4465 M12x35 Bolt Zinc 2
4468 M12x40 Bolt Zinc 4
4499 M12 Washer (28x3) HD Zinc 2
4655 M16 Nut Nyloc Zinc 2
4684 M16x180 Bolt & Nut Galv 1
4688 M16 Washer Spring Zinc 1
4690 M16 Washer (35x3) HD Black 2
5008 Rivet 6-8 73 ASL 11
5049 Grease Nipple M10x1.0 Straight 1
4152 M6 Nut Nyloc Zinc 2
4150 M6 Nut S/S 12
1226 Coupling WBB 2000 1 7/8 1
ITEM PART NO. DESCRIPTION QTY
SP100-010 Towbar 1
2801 Hub Cap 2

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REPLACEMENT PARTS
7
ITEM PART NO. DESCRIPTION QTY NOTES
1SP100-035 Pointer 1
2SP102-004 Spinner Disc 13 x M8x16 SS Bolts
3SP102-005 Spinner Fin 6
4SP100-015 Drive Slider 1
5SP100-008 Agitator 1Recommend also purchasing item SP100-003
6SP100-112 Shutter Lever 1
7SP100-003 Agitator Bush 1Consider also item 5042S/S
8SP100-016 Drive Stub 1Bolt - M8x50 ZP & Nyloc Nut
Grease Nipple - p/n 5054A
9SP100-007 Drive Axle 1Consider also item SP100-016
10 1800 Hopper & Lid Yellow 1Hoppers and lids also available separately
11 2120 Gearbox RV010 1
12 1944 Moving Shutter 1
13 2186 Non-Drive Wheel 16x650-8 1Attaches to stub axle on frame
14 2187 Drive Wheel 16x650-8 1Attached to end of drive axle, will likely also
need item SP100-034
15 1868 Gearbox Seal 1
16 1846 UCP206 30mm Bearing & Housing Set 2
17 1093 D Pin 1
18 1094 Spring 1Grease contact surfaces (both ends)
M10x65 bolt and Nyloc Nut with 24x3 Washer
19 1644 Grip Handle 22mm 1 Heat in boiling water for easier install
20 1645 Grip Handle 25mm 1
21 1651 Tri Knob Female 8mm 1
22 1572 Wheel/Gearbox Bearing 2Standard 6205 bearing
23 1876 Wheel Bearing Seal 1
24 SP100-011 Towbar Adjuster 1
25 SP100-037 Hopper Side Arm LH 1
26 SP100-037a Hopper Side Arm RH 1
27 5042S/S Circlip 45mm External S/S 1
28 SP100-014 Drive Operating Lever 1
29 SP100-030 Shutter Lever Extension 1
30 SP100-033 Drive Engage Liner Tube 1
31 SP100-036 Index Box 1
32 SP100-038 Front Hopper Bracket 1
33 SP100-114 Drive Handle 1
34 SP136-029 Towbar Bush Liner 1
35 1810 Spinner Shield Blue 1
3.
9.
1.
4.
6.
11.
10.
13.
5.
18.
19.
20.
26.
7.
12.
2.
8.
14. 16.
17.
24.
25.
21.
27.
28.
29.
30.
33.
31.
32.
34.
35.
ITEM PART NO. DESCRIPTION QTY NOTES
36 SP100-034 Drive Axle Key 1
37 SP100-041 Hooper Cross Stay 1
38 1679 Gearbox Shaft Felt Washer 1Oil soak before install
39 1901 Gearbox Shaft Gaurd 1
36.
37.
39.38.
23.
22.
15.

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Vogal Spreadmax EX120 Spreader User Manual 2022
User manuals are current until it is necessary for us to update them & may be current for several years.
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