VOLCON BRAT User manual

VOLCON BRAT OWNER’S MANUAL
OWNER’S MANUAL
Rev A
Please read this manual in its entirety before taking your rst ride!
For assistance, contact Volcon Support.
Support Contact: [email protected]
NOTE: Manual graphics are for demonstration purposes only.
Graphics may not show exact appearance of actual product.

VOLCON BRAT OWNER’S MANUAL
TABLE OF CONTENTS
SAFETY WARNINGS.......................................................................... 4
BEFORE YOU BEGIN ......................................................................... 6
TIPS FOR SAFE RIDING .................................................................... 8
Riding Your Brat....................................................................... 8
Off-Road Riding ....................................................................... 9
Wet Weather Riding ................................................................. 10
Night Riding............................................................................. 10
Extreme Riding ........................................................................ 10
Electric Bike Safety.................................................................. 11
COMPONENT LOCATION................................................................... 12
DISPLAY & D-PAD ............................................................................ 14
IDENTIFICATION NUMBERS & SAFETY LABEL LOCATIONS ............. 15
TECHNICAL SPECIFICATIONS & FEATURES...................................... 18
UNBOXING INSTRUCTIONS............................................................... 20
WHAT’S IN THE BOX.......................................................................... 22
ASSEMBLY & SETUP.......................................................................... 23
Kickstand Installation .............................................................. 23
Handlebar Installation ............................................................. 24
Fender Installation................................................................... 25
Headlight Installation............................................................... 26
Pedal Installation..................................................................... 27
TIRE INFLATION................................................................................ 28
BATTERY & CHARGER....................................................................... 29
Battery..................................................................................... 29
Charger.................................................................................... 30
Charging the Battery ............................................................... 31
Tips for Charging..................................................................... 32
PRE-RIDE SAFETY CHECK ................................................................ 33
PROPER RIDING GEAR...................................................................... 35
OPERATING INSTRUCTIONS............................................................. 36
Pedal Assist............................................................................. 36
Understanding the Battery....................................................... 37
Range...................................................................................... 38
Powering On the Bike .............................................................. 39
Turning Off the Bike ................................................................ 40
Selecting a Ride Mode............................................................. 41
The Brat APP........................................................................... 43
Lights...................................................................................... 44
Throttle ................................................................................... 45
Braking.................................................................................... 46
USB Port ................................................................................. 47

VOLCON BRAT OWNER’S MANUAL
Horn........................................................................................ 48
SUSPENSION.................................................................................... 49
Front Suspension..................................................................... 50
Rear Suspension...................................................................... 51
MAINTENANCE ................................................................................. 52
Battery Maintenance & Storage................................................ 52
Recommended Maintenance.................................................... 54
Cleaning.................................................................................. 55
COMPONENT MAINTENANCE ........................................................... 57
Tires / Wheels........................................................................... 57
Chain Care............................................................................... 57
Brakes ..................................................................................... 58
Lighting System ....................................................................... 59
Seat ......................................................................................... 60
Suspension .............................................................................. 60
TROUBLESHOOTING ........................................................................ 61
Display Error Codes ................................................................. 62
WARRANTY....................................................................................... 64
CONTACT US .................................................................................... 70

pg. 4
VOLCON BRAT OWNER’S MANUAL
Please take note of the following symbols:
DANGER: MEANS IF THE DANGER IS NOT AVOIDED, IT WILL CAUSE DEATH
OR SERIOUS INJURY.
WARNING: MEANS IF THE WARNING IS NOT FOLLOWED, IT CAN CAUSE
DEATH OR SERIOUS INJURY.
Q Quick Tip: Means a helpful recommendation or additional information.
California Proposition 65
WARNING: THIS PRODUCT CAN EXPOSE YOU TO CHEMICALS INCLUDING
ARSENIC, WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE
CANCER. FOR MORE INFORMATION, GO TO WWW.P65WARNINGS.CA.GOV.
California Perchlorate Advisory
WARNING: CERTAIN COMPONENTS OF THIS MOTORCYCLE SUCH AS
LITHIUM BATTERIES MAY CONTAIN PERCHLORATE MATERIAL. SPECIAL
HANDLING MAY APPLY FOR SERVICE OR END-OF-LIFE DISPOSAL.
SEE WWW.DTSC.CA.GOV.
This handbook was originally written and published in English and may have been translated into
other languages as applicable. This handbook contains information about the Volcon electric bicycle
the BRAT. Always store this Owner’s Manual with your Volcon vehicle and refer to it for information
whenever necessary. The information contained in this publication is based on the most up-to-date
information available at the time of publishing. Please note that all instructions and notices are subject
to change and update without notice. Please visit www.volcon.com for all technical updates.
Customer support & Inquiries email: [email protected] this is not to be reproduced wholly
or in part without the written permission of Volcon.
Legal obligation
Riders should abide by all local trafc laws and regulations and take care to ride safely!
WARNING: PLEASE CHECK YOUR LOCAL REGULATIONS ON ELECTRIC
BIKES BEFORE RIDING. THERE ARE DIFFERENCES FROM ONE STATE TO THE
SAFETY WARNINGS

VOLCON BRAT OWNER’S MANUAL
pg. 5
NEXT CONCERNING LICENSING AND INSURANCE REQUIREMENTS,
AGE LIMIT, SPEED, MAXIMUM MOTOR WATTAGE, AND ROAD
ACCESSIBILITY.
VISIT THIS WEBSITE FOR MORE INFORMATION:
https://www.ncsl.org/research/transportation/state-electric-
bicycle-laws-a-legislative-primer.aspx#intro
• Please obey ALL trafc laws and regulations. Such as, but not limited to:
• Do not go in any direction no allow by trafc regulations.
• Do not run red lights or stop signs.
• Do not ride recklessly through trafc.
• Do not park electric bikes in building entryways, evacuation routes, walkways,
or stairways.
• Do not block sidewalks or emergency exits.
• Every Brat e-bike comes programmed as a Class-2 e-bike, which allows for
throttle operation and pedal-assist riding up to 20mph. This allows the Brat to
be legally ridden on most bike paths without a license, insurance, or
registration.
• Always check local laws and regulations before riding.
• In addition, there is one additional ride mode available, for areas where throttle-
powered electric bicycles are not allowed. The Brat can be operated using
pedal assist only with the throttle deactivated as a Class-1 e-bike while in
Mode-1. This mode allows for pedal-assist-only operation up to 20mph.
• Additionally, an “Off-Road” mode enables full power with throttle operation and
can reach speeds of 28mph +. This mode is exclusively for riding off public
roads and on private property. Download the VolconApp for more information
on how to unlock off-road mode.
WARNING: NEVER RIDE AND ADJUST SETTINGS ON YOUR APP WHILE IN
MOTION. PULL OVER AND PRACTICE SAFE RIDING. BY OPERATING YOUR BIKE
AND THE APP SIMULTANEOUSLY, YOU PUT YOURSELF AND OTHERS AT RISK
FOR COLLISION AND SERIOUS INJURY.
Safety Message
Your safety, and the safety of others, are very important, and operating this e-bike safely
is an important responsibility.
• To help you make informed decisions about safety, we have provided you with
operating procedures and other information regarding safety labels in this
manual.
• This information alerts you to potential hazards that could harm you or other
riders.
• It is not possible to warn you about all hazards associated with operating or
maintaining your e-bike, so you must use good judgment.
• You will nd important safety information in a variety of forms.
Please visit www.volcon.com for all technical updates.
Customer support & Inquiries, email: [email protected]

pg. 6
VOLCON BRAT OWNER’S MANUAL
BEFORE YOU BEGIN
DANGER: IF THE USER RIDES THE BRAT OUTSIDE OF ITS INTENDED USE,
THEY MAY BE AT RISK OF AN ACCIDENT, SERIOUS INJURY, OR DEATH. THEY
WILL ALSO INCREASE THE RISK OF INJURY TO THOSE AROUND THE USER.
Please read this owner’s manual carefully before riding and retain it for future reference.
• Do not operate or ride your Brat until you have completely read this manual.
Please read the important safety items in this manual before your rst ride.
• While riding, you are responsible to abide by all local laws and regulations and
to ride in a safe manner.
• If any of the instructions are beyond your mechanical ability, we recommend
taking your Brat to a certied e-bike specialist or professional cycle mechanic
for assembly.
WARNING: THIS OWNER’S MANUAL INCLUDES ASSEMBLY INSTRUCTION
AND MAINTENANCE WORK, WHICH MAY NEED TO BE PERFORMED AT
DIFFERENT INTERVALS TO MAINTAIN YOUR VOLCON BRAT. NEVER PERFORM
WORK ON YOUR BRAT OUTSIDE OF THE INSTRUCTIONS IN THIS OWNER’S
MANUAL. THIS OWNER’S MANUAL IS NOT INTENDED AS A COMPREHENSIVE
SERVICE, REPAIR, OR MAINTENANCE MANUAL.
WARNING: DO NOT RIDE YOUR BRAT IF IT HAS NOT BEEN ASSEMBLED
CORRECTLY. RIDING AN INCORRECTLY ASSEMBLED E-BIKE CAN PUT YOUR
SAFETY AT RISK AS WELL AS THE SAFETY OF OTHERS.
WARNING: MAINTENANCE BEYOND WHAT THE OWNER’S MANUAL
MANDATES SHOULD BE HANDLED BY AN E-BIKE SPECIALIST OR
PROFESSIONAL CYCLE MECHANIC.
Warranty void if:
• Use of the Brat deviates from its intended use.
• Safety instructions are not followed.
• Overloading past the maximum allowance.
• Any display faults are not properly rectied.
• Any assembly errors, willful intent or accidents occur, and/or if the care and
maintenance specications are not followed.
• There are any modication or alterations to the electrical system (tuning).
BEFORE YOU BEGIN

VOLCON BRAT OWNER’S MANUAL
pg. 7
• Using third-party Non-Volcon-Approved parts or aftermarket accessories.
• Riding over stairs, performing wheelies, taking it off jumps or doing stunt/trick-
like activities.
• Used in competitions or for commercial use.
This vehicle is IP54 rated and is water resistant but cannot wade through excessive water
or snow. Wading through water forcibly when the water level exceeds 4 inches in depth,
may cause electrical components to short circuit.
WARNING: PLEASE OBSERVE THE PERMITTED MAXIMUM WEIGHT OF 340
LBS (154 KG).

pg. 8
VOLCON BRAT OWNER’S MANUAL
For your safety and others around you, please read the following
carefully.
• Please read the owner’s manual in its entirety before handling.
• DO NOT use the electric bicycle without fully understanding its capabilities and
limitations.
• DO NOT use any non-Volcon-approved third-party accessories, alter, or
disassemble any OEM parts without direct consent from Volcon. If you do, your
warranty will be invalid.
• DO NOT use other electronic devices while riding.
• Read the Owner’s Manual carefully and check whether all parts and
components are in good condition to ensure your riding safety. For any problem
found, please contact your dealer or after-sales service center promptly.
• For any questions about the usage, repair, or installation of the vehicle, please
contact your dealer or after-sales service center. Or contact us directly at
[email protected]
• Be aware of your surroundings, pedestrians and cyclists that may be on or
near the paths and lanes you might be using.
• To ensure your safety, please wear a helmet, gloves, and other protective
equipment during riding. Avoid wearing loose-tting clothing as it might catch
within moving parts of the electric bike, creating unsafe riding conditions.
• DO NOT ride under the inuence of drugs or alcohol.
• This vehicle is IP54 rated and is water resistant but cannot excessively wade
through water or snow. Wading through water forcibly when the water level
exceeds 4 inches in depth, may cause electrical components to short circuit.
• When charging, make sure the electric vehicle is far away from any
combustibles.
• DO NOT disassemble any components by yourself, as a certied e-bike
Technician should do this.
• Make sure all; hardware is properly fastened, tires are properly inated, brakes
are working and handlebars are adjusted and secured.
• Always perform a safety check before each use, as described in the “Pre-Ride
Inspection” section.
• DO NOT leave the charging battery, unsupervised.
Riding Your Brat
• Always wear appropriate safety gear.
• Obey all local trafc laws and respect motorists, pedestrians, and other cyclists
on the road.
• DO NOT race or instigate other cyclists.
TIPS FOR SAFE RIDING

VOLCON BRAT OWNER’S MANUAL
pg. 9
Be Alert and Aware:
• Cars turning in front of you.
• Parked car doors opening.
• Children and pets.
• Bad conditions such as potholes, sewer grates, railroad tracks, and other
obstructions.
• Ride in lanes and trails designated for bikes only.
• Obey all trafc stop signs and lights.
• Use caution when approaching all intersections.
• Use appropriate hand signals for turning and stopping.
• DO NOT wear headphones while riding.
• DO NOT carry a passenger.
• DO NOT carry anything that obstructs your vision or compromises control of
the e-bike.
• DO NOT hold on to any moving vehicles.
• DO NOT weave in and out of trafc.
Avoid riding:
• When visibility is poor.
• In bad weather.
• When you are extremely fatigued.
• When e-bike maintenance is needed.
Off-Road Riding
Off-road riding requires paying close attention and having specic skills. Make sure to
practice riding in easier terrain to build up your skills before attempting terrain that is
more difcult. Always seek training and guidance when possible.
• Obey local laws relating to off-road riding.
• Always wear appropriate safety gear.
• Always ride with a companion in remote areas.
• Always carry a form of identication so others know who you are in case of an
accident.
• Yield when pedestrians and animals are present.

pg. 10
VOLCON BRAT OWNER’S MANUAL
Wet Weather Riding
WARNING: ACCIDENTS INCREASE IN WET WEATHER CONDITIONS DUE TO
IMPAIRED VISIBILITY, BRAKING AND TRACTION OF YOUR E-BIKE AND OTHERS
SHARING THE ROAD. AVOID RIDING IN WET WEATHER IF POSSIBLE.
Tips for wet weather riding:
• Reduce your speed when riding in wet weather.
• Slowdown in snow and slippery areas.
• Increase the braking distance when braking to ensure safety.
Night Riding
DANGER: ALWAYS USE YOUR VOLCON BRAT’S HEADLIGHT SYSTEM WHEN
RIDING AT NIGHT OR AT ANY OTHER TIMES OF POOR VISIBILITY. RIDING AT
NIGHT OR AT ANY OTHER TIME WITHOUT AN ADEQUATE LIGHTING SYSTEM
AND WITHOUT REFLECTORS MAY RESULT IN DEATH OR SERIOUS INJURY.
Night riding is more dangerous than riding during the day so always wear reective
clothing and verify that you comply with local laws about night riding.
Reectors are not a substitute for required lights. Reectors help others see you by
picking up and reecting light emitted by car lights and streetlights.
DO NOT remove the reectors from the e-bike and be sure the reectors are in good
condition before riding at night.
Extreme Riding
WARNING: THIS E-BIKE DESIGN HAS LIMITATIONS REGARDING STRENGTH
AND INTEGRITY. EXTREME, STUNT, OR COMPETITION RIDING CAN EXCEED
THOSE LIMITATIONS. WE DO NOT RECOMMEND THESE TYPES OF RIDING. IN
ADDITION, EXTREME, STUNT, AND COMPETITION RIDING INCREASES THE
RISKS OF DEATH AND SERIOUS INJURY AND WILL VOID YOUR WARRANTY.

VOLCON BRAT OWNER’S MANUAL
pg. 11
Electric Bike Safety
Cycling involves the risk of injury, and is the rider’s responsibility to assume those risks.
By choosing to ride, you are automatically assuming responsibility for that risk. To reduce
the risk of injury, you must know and follow the rules and safety regulations for riding
and proper maintenance. In addition, you should check your local state or country laws
regarding electric bikes before riding.
TIPS:
• For maximum stability, avoid accelerating or braking while turning.
• Do not ride in extremely wet conditions.
• Do not leave the e-bike in the rain.
• DO NOT use the e-bike if the battery pack is damaged due to a crash or a
drop.
• DO NOT ride up or down extremely steep inclines.
• Always use the kickstand stand when parking the bicycle.
• DO NOT exceed the carrying capacity of 340 lbs (154 kg).
• Use caution when riding off-road.
• DO NOT touch the body of the motor for at least 2 hours after riding, as it gets
very hot.
• DO NOT touch the Brake disc rotors after use, they can get very hot after
braking.
• Always wear a helmet.
• Always make sure your e-bike is adjusted and properly maintained.
• Always check the brakes before riding (see Pre-Ride Safety Check).
• Always make yourself visible for trafc and other riders by wear appropriate
safety gear including reective clothing.
• Avoid biking at night if possible.
• Always be aware of your surroundings.
• Always bike in the same direction as trafc, never towards on-coming trafc.
• Learn the rules of the road and always obey trafc laws.

pg. 12
VOLCON BRAT OWNER’S MANUAL
1. Display
2. Throttle
3. “Tank” Storage
compartment
4. Headlight
5. Electronic speed
controller (ESC)
6. Battery
7. Bottom bracket
8. Pedal
9. Crank set
10.Kickstand
11.Swing arm
12.Motor
13.Rear shock
14.Taillight
Figure 1 - Component Location A
COMPONENT LOCATION

VOLCON BRAT OWNER’S MANUAL
pg. 13
Figure 2 - Component Location B

pg. 14
VOLCON BRAT OWNER’S MANUAL
DISPLAY & D-PAD
NOTE: If the e-bike is not used for more than 10 minutes, the display will
automatically shut down
Figure 3 - Display & D-Pad
DISPLAY & D-PAD

VOLCON BRAT OWNER’S MANUAL
pg. 15
IDENTIFICATION NUMBERS & SAFETY LABEL
LOCATIONS
Figure 4 - Identication Code Locations
1. Manufacture Label
2. Vehicle QR Code (under storage compartment cover)
3. Display QR Code
4. Controller QR Code (on battery cradle underneath battery)
5. Battery QR Code (bottom side of battery)
6. Motor QR Code
IDENTIFICATION NUMBERS & SAFETY
LABEL LOCATIONS

pg. 16
VOLCON BRAT OWNER’S MANUAL
Figure 6 - Warning Label Location
Figure 5 - Class 2 Label Location

VOLCON BRAT OWNER’S MANUAL
pg. 17
Figure 7 - Safety Label Location

pg. 18
VOLCON BRAT OWNER’S MANUAL
Top Speed *28+ mph
Range **70+ miles
Weight 86 lbs.
Motor 750w/1200w max
Battery 48V/15.6ah removable
Charge Time 6-7 hrs. (3 amp)
Tires 20x4.0
Tubes 20x4
Front Suspension Adjustable inverted fork
Rear Suspension Adjustable mono-shock
Brakes Hydraulic disc
Display 4 ride modes, Bluetooth compatible, D-Pad
connected
Classications ***The Brat is a Class 2 e-bike with multi-
mode capability
Weight Capacity 340 lbs. (154 kg)
* Fully unlocked in unlimited off-road mode
** In ECO mode. However, variables such as rider weight, temperature, terrain, pedal
input and usage will affect the overall range.
*** Class 1 will be available on each bike when in mode 1. A fully unlocked/unlimited
off-road mode will also be available in the app (after each customer conrms waiver of
acknowledgment).
Table 1 - Technical Specifications
TECHNICAL SPECIFICATIONS & FEATURES

VOLCON BRAT OWNER’S MANUAL
pg. 19
Model Features
• Bluetooth Compatible
• USB Charger
• 4 Ride Modes
• Storage Compartment
• Headlight/Taillight
• Horn
• App-Based Vehicle Controls
• Half Grip Throttle
• Chain Drive
ACCESSORIES/OPTIONS (Visit www.volcon.com for all available accessories)
• Rear Gear Cassette
• Handlebar Options
• Phone Holder
• Graphics Kits

pg. 20
VOLCON BRAT OWNER’S MANUAL
DANGER: PLEASE READ THE INSTRUCTIONS IN THEIR ENTIRETY BEFORE
ASSEMBLY. THIS WILL ENSURE THE PROPER ASSEMBLY AND FUNCTION OF
YOUR BRAT. FAILURE TO DO SO COULD RESULT IN DAMAGE TO THE BIKE AND
SERIOUS PERSONAL INJURY OR DEATH!
Q Quick Tip: Check out our how-to assembly video on our website www.volcon.com
for systematic instructions.
Instructions:
1. Remove the six locking tabs (three on each side) that are at the bottom of the
box, by pinching the two center tabs and pulling the entire locking tab away
from the box.
2. Lift the entire box top up and away from the bike and bottom base of the box.
3. Leave the Brat in the base for more stability until you have installed the kick
stand.
4. Install the kickstand before removing the Brat from the base of the box.
5. Please read the assembly instructions in full before beginning the assembly of
your new e-bike.
If any serious damage has occurred to your Brat during shipping, please
submit photos to your original dealer or VOLCON directly by emailing us at
customer care ser[email protected]
UNBOXING INSTRUCTIONS