Volvo Penta D16 User manual

operator’s manual
d16

WARNING!
Operating, servicing and maintaining a marine vessel can expose you to chemicals including
engine exhaust, carbon monoxide, phthalates, and lead which are known to the State of
California to cause cancer and birth defects or other reproductive harm.
Breathing diesel engine exhaust exposes you to chemicals known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid
breathing exhaust when operating, servicing and maintaining the engine.
• Always start and operate the engine in a well-ventilated area.
• If in an enclosed area, vent the exhaust to the outside.
• Wear gloves or wash your hands frequently when servicing the vessel.
• Do not modify or tamper with the exhaust system.
• Do not idle the engine except as necessary.
For more information
www.P65warnings.ca.gov/marine
www.p65warnings.ca.gov/products/diesel
© 2022 AB VOLVO PENTA
Volvo reserves the right to make changes
Printed on environmentally friendly paper

Table of Content
Foreword ...................................................................................................... 4
Safety Information ...................................................................................... 5
Maneuvering .......................................................................................... 13
Introduction ............................................................................................... 15
About this Manual ................................................................................... 15
Warranty .................................................................................................. 16
Your New Boat ........................................................................................ 16
Running in the engine ............................................................................. 17
Fuel, oils and coolant .............................................................................. 17
Maintenance and replacement parts ....................................................... 17
Excessive strain on a product and components ...................................... 18
Volvo Penta EVC system, integrity and modification .............................. 18
Installation and use of Volvo Penta External Helm ................................. 18
Recording engine data ............................................................................ 19
Certified Engines ..................................................................................... 20
Volvo Penta Dealer Network ................................................................... 21
Volvo Penta Action Service ..................................................................... 21
Presentation .............................................................................................. 22
EATS (Exhaust Aftertreatment System) .............................................. 22
Major Components ............................................................................... 24
Operation ............................................................................................. 27
Instruments and Controls ........................................................................ 29
Ignition Lock .......................................................................................... 29
e-Key Panel ......................................................................................... 29
Ignition switch ...................................................................................... 30
Control Panels ....................................................................................... 31
Start/Stop Panel ................................................................................... 31
Station Panel ........................................................................................ 31
Cruise control panel ............................................................................. 32
Docking Panel ...................................................................................... 32
Synchronization Panel ......................................................................... 34
Powertrim panel ................................................................................... 34
Gauges ................................................................................................ 35
Displays ................................................................................................. 36
Information Display .............................................................................. 36
4" Display ............................................................................................. 37
7" Display ............................................................................................. 44
Alarm handling display ......................................................................... 51
Glass Cockpit Display .......................................................................... 52
Shutdown Module (SDM) ...................................................................... 54
Powertrim ............................................................................................... 55
Trim Ranges ......................................................................................... 55
Trim Controls ........................................................................................ 56
Maneuvering ........................................................................................ 57
Controls ................................................................................................. 59
Top mounted control ............................................................................ 59
Disengaging the Shift Function ............................................................ 61
Adjusting the friction brake ................................................................... 61
Features ..................................................................................................... 62
Lowspeed ................................................................................................ 62
47713726 12-2021 © AB VOLVO PENTA 1

Cruise Control ......................................................................................... 64
Optional ..................................................................................................... 65
Optional ................................................................................................... 65
Battery Management System ............................................................... 65
Local Control ........................................................................................ 65
Battery Management display ............................................................... 66
Propeller Shaft Brake ............................................................................ 69
Power Take-off ....................................................................................... 69
Volvo Penta Interceptor System .......................................................... 70
Operation ............................................................................................. 71
Easy Connect Interface ........................................................................ 73
Volvo Penta Easy Connect .................................................................. 73
Starting ...................................................................................................... 74
Before Starting ...................................................................................... 74
Starting the Engine ............................................................................... 75
Helm stations ....................................................................................... 75
Starting the Engine .............................................................................. 75
Read the instruments and warm the engine up ................................... 76
Operation ................................................................................................... 77
Reading the Instruments ...................................................................... 77
Alarms .................................................................................................... 77
Maneuvering .......................................................................................... 78
Switch IMO Tier II/III ............................................................................. 79
Helm stations ....................................................................................... 80
Station Handling for Type Approved Installation .................................. 81
Transfer under way .............................................................................. 81
Cruising Speed .................................................................................... 82
Engine synchronization disable ........................................................... 82
Engine Shutdown ...................................................................................... 83
Before Engine Shutdown ..................................................................... 83
Stop the Engine ..................................................................................... 83
Ignition Auto Off ................................................................................... 84
Auxiliary stop ........................................................................................ 84
After Engine Shutdown ........................................................................ 85
Operation Break ................................................................................... 86
Cold Weather Precautions ................................................................... 86
Fault handling ........................................................................................... 87
Alarm Handling ........................................................................................ 87
Acknowledge message ........................................................................... 88
Fault Tracing .......................................................................................... 89
Fault Code Register .................................................................................. 91
In Case of Emergency ............................................................................ 103
Starting Using Auxiliary Batteries ..................................................... 103
Maintenance Schedule ........................................................................... 104
Maintenance ............................................................................................ 105
Orientation ............................................................................................. 106
Engine, General ................................................................................... 108
Drive belt, check and change ............................................................. 108
Lubrication System ............................................................................. 110
Oil level, checking and topping up ...................................................... 110
Oil Filter/By-pass Filter, Replace ........................................................ 111
Switchable oil filters ............................................................................ 112
2 47713726 12-2021 © AB VOLVO PENTA

Fuel System ......................................................................................... 113
Engine Fuel Filter Replacement ......................................................... 114
Fuel system, bleeding ........................................................................ 116
Fuel pre-filter ...................................................................................... 117
Freshwater System ............................................................................. 118
Coolant Level, Checking and Topping Up .......................................... 119
Coolant, Draining ............................................................................... 120
Freshwater system, Flushing ............................................................. 121
Seawater System ................................................................................. 122
Seawater System, Draining ............................................................... 122
Impeller, Check and Change .............................................................. 123
Seawater Filter, Check and Cleaning ................................................. 123
Intake Manifold, Checking the Drain Hole .......................................... 124
Electrical System ................................................................................ 125
Main switch ........................................................................................ 125
Electrical Connections ....................................................................... 125
Battery ................................................................................................ 126
Electrical Installations ........................................................................ 128
Electrical Welding ............................................................................... 129
Storage ..................................................................................................... 130
Bringing Out of Storage ..................................................................... 131
Calibration and Settings ......................................................................... 132
Settings Menu ....................................................................................... 132
My View ................................................................................................. 132
Neutral beep .......................................................................................... 132
Information beep ................................................................................... 133
Trip Reset .............................................................................................. 133
Depth Alarm .......................................................................................... 133
Display Contrast .................................................................................... 135
Side Selection ....................................................................................... 135
Units ...................................................................................................... 135
Language .............................................................................................. 136
EVC Info ................................................................................................ 136
Fuel Tank ............................................................................................... 137
Technical Data ......................................................................................... 140
Lubrication System ................................................................................ 140
Viscosity ................................................................................................ 141
Coolant, Mixing ..................................................................................... 145
Identification Numbers ....................................................................... 147
Index ......................................................................................................... 149
47713726 12-2021 © AB VOLVO PENTA 3

Foreword
Welcome!
Congratulations on your new boat equipped with a Volvo Penta marine engine.
Volvo Penta engines are designed to fulfill Volvo’s core values; quality, safety and
environmental care. After more than 100 years as an engine manufacturer, the
Volvo Penta brand has also become a symbol of reliability, technical innovation, top-of-
the-range performance and long service life. Volvo Penta marine engines are used all over
the world, in all possible operating conditions for professional as well as leisure purposes.
Make sure to thoroughly read through this Operator’s Manual and take necessary actions
regarding running and maintenance before your maiden voyage. It contains the
information you need to be able to operate and maintain the engine safely and correctly.
Pay careful attention to the safety instructions included in the manual.
As the owner of a Volvo Penta marine engine, you become part of a worldwide network of
dealers and service workshops that assist you with technical advice, service requirements
and replacement parts. Contact your nearest authorized Volvo Penta dealer for
assistance.
It is possible to buy additional literature about your Volvo Penta engine, e.g. the Service &
Maintenance manual. More information on how to do this can be found at
www.volvopenta.com.
Information about your closest Volvo Penta dealer and other useful news and
information can be found at www.volvopenta.com and by following Volvo Penta on
Facebook.
www.volvopenta.com
www.facebook.com/volvopenta
4 47713726 12-2021 © AB VOLVO PENTA

Safety Information
This chapter describes how safety precautions are
presented in the manual and on the product. Read the
chapter through very carefully before you start the
engine or do any maintenance or service. It has to do
with your safety; an incorrect operation can lead to
personal injury and damage to products or property. It
also gives you an introduction to the basic safety rules
for using and looking after the engine.
If anything remains unclear or if you are unsure of
something, contact your Volvo Penta dealer for
assistance.
IMPORTANT:
Always follow local safety instructions and
regulations.
Safety texts have the following order of priority:
DANGER!
Indicates a hazardous situation, which, if not avoided, result in death or serious injury.
WARNING!
Indicates a hazardous situation, which, if not avoided, could result in death or serious
personal injury.
CAUTION!
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate
personal injury.
IMPORTANT:
Indicates a situation, which, if not avoided, could result in property damage.
NOTICE! Used to draw attention to important information that facilitates work or
operations.
!
This symbol is may be used on the product to call your attention to the fact that this is
safety information. Always read such information very carefully.
Make sure that warning and information symbols on the engine are clearly visible and
legible. Replace symbols that have been damaged or have been painted over.
In some cases, this symbol is used on our products and refers to important information
in the Operator’s Manual.
47713726 12-2021 © AB VOLVO PENTA 5

Most chemicals such as engine and transmission oils,
glycol, petrol and diesel oil and chemicals used in
workshops such as degreasing agents, paint and
solvents are harmful to health.
Carefully read the instructions on the product
packaging! Always follow the safety regulations, such
as the use of protective masks, goggles, gloves, etc.
Make sure that other personnel are not exposed to
substances that are hazardous to health. Ensure good
ventilation.
Manage used and leftover chemicals in the prescribed
manner.
Daily Checks
WARNING!
Do not start the engine if there is reason to suspect fuel
leaks or if there is explosive material nearby.
Make it a habit to give the engine and engine
compartment a visual check before the engine is
started and after operations, once the engine has
stopped. This helps you to quickly discover fuel,
coolant or oil leakages or any other abnormality that
has occurred, or is about to occur.
Personal safety equipment
CAUTION!
Always use appropriate safety equipment. Personal
protective equipment does not eliminate the risk of
injury but it will reduce the degree of injury if an
accident does happen.
Some examples are ear protection, eye and face
protection, protective footwear, personal protective
equipment, head protection, protective clothing,
gloves and respirators.
WARNING!
Ensure that all machine guards and safety devices are
in place and are functional.
CAUTION!
Never use tools or products that show signs of
damage.
Protect your eyes
CAUTION!
Wear safety glasses.
Always wear safety glasses if there is a risk of
splintering, sparks and spray from the electrolyte (so-
called battery acid), or other chemicals. Your eyes are
very delicate and damage can result in loss of sight!
P0024482
Safety Information
6 47713726 12-2021 © AB VOLVO PENTA

Protect your skin
CAUTION!
Risk of skin damage.
Avoid getting oil on your skin! Prolonged or repeated
exposure to oil can dry out the skin. Thereafter,
irritation, dryness and eczema and other skin problems
may occur.
Use protective gloves and avoid oil-soaked clothes
and rags. Wash regularly, especially before eating.
Wear suitable protective creams to prevent skin from
drying out and to facilitate cleaning.
Fire safety
WARNING!
Fire and Explosion Risk!
Accidental spark could ignite fuel vapors.
All fuels – as well as many lubricants and chemicals –
are flammable. Do not allow open flames or sparks
near them. Smoking forbidden! Hydrogen from the
batteries is also very flammable and explosive in
certain mixture with air.
Ensure that the workplace is well ventilated and take
the necessary precautions before welding or grinding
begins. Always ensure that there is a fire extinguisher
close at hand in the work area.
Spare parts — safety
WARNING!
Always use spare parts with the same quality as
genuine Volvo Penta parts to minimize the risk of an
explosion or fire.
Components in fuel systems and electrical systems on
Volvo Penta engines are designed and manufactured
to minimize the risk of explosions and fire, in
accordance with applicable legal requirements.
Used oils, filters and chemicals etc.
WARNING!
Risk of fire.
Store fuel soaked rags and other flammable material
so that there is no danger of them catching fire.
Oil-soaked rags can spontaneously ignite under
certain circumstances.
IMPORTANT:
Used fuel and oil filters are environmentally hazardous
waste and must be taken to an approved waste
management facility for correct handling, as must any
used lubricating oil, contaminated fuel, paint residue,
solvents, degreasers and wash residue.
P0024470
Safety Information
47713726 12-2021 © AB VOLVO PENTA 7

Prevent start of the engine
WARNING!
Immobilize the engine by turning off the power supply
with the main switch(es) and lock it (them) in the off
position before starting work. Place a warning notice at
the main switch.
If the engine is equipped with BMS (Battery
Management System), always disconnect both battery
cables from the battery terminals.
Ventilation when running the engine
WARNING!
Only start the engine in a well-ventilated area. If
operating the engine in a closed area ensure that there
is exhaust ventilation leading out of the work area to
remove exhaust gases and crankcase ventilation
emissions.
The engine must not be operated in areas where there
are explosive materials or stored gas.
Rotating parts and hot surfaces
DANGER!
Working with or approaching a running engine is a
safety risk. Watch out for rotating components and hot
surfaces.
If the engine is in operation and operates another
device, you must not, under any circumstances,
staying close to the engine.
Work on running engines is strictly prohibited. There
are however adjustments that require the engine to be
run. Approaching a running engine is a safety risk.
Loose clothing and long hair can get caught in the
rotating parts; careless movements or a dropped tool
can lead to serious personal injury.
Be careful to avoid hot surfaces (exhaust pipes,
turbochargers, charge air manifolds, start elements
etc.) and hot fluids in pipes and hoses on engines that
are running or have just stopped. Re-install all
protective covers that were removed during
maintenance work before starting the engine.
Information on the engine
IMPORTANT:
Make sure that all warning and information decals on
the product are always visible. Replace decals which
have been damaged or painted over.
P0024481
P0024808
Safety Information
8 47713726 12-2021 © AB VOLVO PENTA

Prohibition on use of start spray
WARNING!
Never use start spray or similar agents to start an
engine. This may cause an explosion in the inlet
manifold. Risk of personal injury.
Before start of engine
WARNING!
Never start the engine if there is reason to suspect fuel
and/or gas leaks, or if there is explosive material
nearby.
IMPORTANT:
Only start the engine with the air filter and protective
caps fitted. Foreign objects in the inlet line could cause
machine damage. Also make sure that no tools or other
parts have been left next to the engine.
WARNING!
Never start the engine with the valve cover removed.
There is a risk of personal injury.
For engines with turbochargers, the rotating
compressor turbine can in addition cause serious
personal injuries.
Before any work on the electrical system
WARNING!
Always stop the engine first. Then disconnect the
current at the main switches and any external power
supply before working on the electrical system – to
minimize the risk of electrical hazards.
IMPORTANT:
Never disconnect the current using the main switches
when the engine is running or by disconnecting the
battery cables.
The alternator and electronics could be damaged.
Avoid damage to the engine control
module and other electronics
IMPORTANT:
Switch off the main switch before connecting or
disconnecting a connector.
Before welding work
IMPORTANT:
Before any work with electric weld can begin, the
connection to all control units must be disconnected.
After finished welding, re-connect the connection to all
control units before connecting any battery cable.
P0024483
P0024688
Safety Information
47713726 12-2021 © AB VOLVO PENTA 9

Before any work on the cooling system
WARNING!
Stop the engine and let it cool before starting work on
the cooling system. Hot fluids and hot surfaces can
cause burns.
Risk of water penetration/sinking
WARNING!
If a launched boat is equipped with sea water tap and
safety valve, ensure that these are closed before any
work is allowed to begin on the cooling system.
Remember to open the tap and valve before starting
the engine!
Hot coolant under pressure
CAUTION!
Hot coolant can cause burns. Avoid opening the filler
cap for the coolant when the engine is still hot. Steam
or hot coolant can spray out and system pressure is
lost.
Open the filler cap slowly and release the pressure in
the cooling system if the filler cap or valve must be
opened – or if a plug or a coolant hose must be
removed from a hot engine.
Hot oil under pressure
CAUTION!
Hot oil can cause burns. Avoid getting hot oil on the
skin. Ensure that the lubrication system is not
pressurized before starting any work. Never start or
operate the engine without the oil filler cap is on. There
is a risk that hot oil can spray out.
Refueling
WARNING!
There is always a risk of fire and explosion during
refueling. Smoking is forbidden and the engine must be
stopped.
P0024484
Safety Information
10 47713726 12-2021 © AB VOLVO PENTA

Proper fuel quality
IMPORTANT:
Always use the fuel recommended by Volvo Penta.
See Technical Data in Operator’s Manual. Other fuel
can damage the engine.
Wrong fuel quality can also lead to higher service
costs.
WARNING!
Risk of personal injury.
Wrong fuel quality in a diesel engine can cause the fuel
control mechanism to bind which can cause the engine
to overspeed!
Legal requirements to use proper fuel
IMPORTANT:
To meet regulatory requirements for certified emission
levels must always recommended fuel according to
Technical Data in the Operator’s Manual be used.
At any leak detection on the fuel system
WARNING!
Wear safety goggles!
Be extremely careful when searching for leaks in the
fuel system high-pressure circuits. There is very high
pressure in the jet from pipes and injectors. The fuel
may penetrate the tissue and cause serious risk of
blood infection (septicemia).
Handling of fuel pipes
IMPORTANT:
High pressure pipes for fuel must not be bent or
straightened under any circumstances. Cracks may
occur. Damaged pipes must be replaced.
Safe handling of batteries
WARNING!
Risk of fire and explosion. Never allow an open flame
or electric sparks near the batteries.
A spark caused by an incorrectly connected battery
can be enough for the battery to explode with serious
injuries.
Do not touch the connections during start attempts.
Sparking hazard! Do not lean over batteries.
P0024477
P0024488
Safety Information
47713726 12-2021 © AB VOLVO PENTA 11

Correct polarity of the batteries
IMPORTANT:
Make sure that the positive (+) and negative (–) battery
cables are correctly connected to the corresponding
battery terminals. Wrong connection may cause
severe damage to electrical equipment.
Risks of electrolyte in batteries
WARNING!
Always wear protective goggles when charging or
handling batteries.
Battery electrolyte is highly corrosive.
Rinse immediately with copious amounts of water if the
electrolyte gets in your eyes. Search directly after the
rinsing help by medical staff.
If it comes electrolyte to unprotected skin, wash
immediately with soap and water.
Layout of the battery compartment
IMPORTANT:
Make sure the battery compartment is designed
according to current safety standards.
Cleaning the engine and components
IMPORTANT:
Never use a high pressure washer for cleaning of
engine or engine components.
Cleanliness for sensitive components
IMPORTANT:
Observe meticulous cleanliness when handling
system components.
Even minimal amounts of dirt could cause a
breakdown.
Adjustment of the clutch
CAUTION!
Clutch adjustments must be carried out with the engine
stopped.
P0024468
P0024486
Safety Information
12 47713726 12-2021 © AB VOLVO PENTA

Maneuvering
WARNING!
A rotating propeller can cause serious injury. Check
that nobody is in the water before engaging ahead or
astern. Never drive near bathers or in areas where
people could be in the water.
To avoid passengers falling overboard, refrain from
extreme and sudden rudder movements and ahead/
astern movements.
Lanyard switch
We recommend installing and using a lanyard switch
(optional), especially if the boat is capable of high
speeds. The lanyard switch stops the engine if the
driver looses control of the boat.
Accidents at sea
Maritime rescue statistics show that a large number of
boat accidents are caused by inadequate engine and
boat maintenance and the lack of safety equipment.
Make sure that the boat engine is properly maintained
by making sure that the recommended service is
performed, and that necessary safety equipment is
available and functional.
Stern turbulence
WARNING!
Carbon Monoxide Poisoning. When the boat moves
forward, an area of lower pressure air is formed behind
the boat — so-called turbulence. In certain conditions,
this turbulence can be powerful enough to draw the
exhaust fumes into the cockpit or cabin, creating a risk
of carbon monoxide poisoning to people on board.
The turbulence problem is most pronounced on tall,
broad-beamed boats with a transom stern. But even for
other boat types, low-pressure suction can be a
problem in certain conditions, such as driving with
cockpit awnings rigged. Other factors that can increase
the effect of turbulence are wind conditions, load
distribution, swell, trim, open hatches and ventilators
etc.
Most modern boats are, however, designed so that the
problem of low-pressure suction is very rare. Should
turbulence nevertheless occur, hatches or ventilators
must not be opened since this might exacerbate the
problem. Instead, try to change the speed, trim or load
distribution. If possible, take down or open the cockpit
awning. Contact your boat dealer for the best solution
for your boat.
Safety Information
47713726 12-2021 © AB VOLVO PENTA 13

Stern turbulence
WARNING!
Carbon Monoxide Poisoning. When the boat moves
forward, an area of lower pressure air is formed behind
the boat — so-called turbulence. In certain conditions,
this turbulence can be powerful enough to draw the
exhaust fumes into the cockpit or cabin, creating a risk
of carbon monoxide poisoning to people on board.
The turbulence problem is most pronounced on tall,
broad-beamed boats with a transom stern. But even for
other boat types, low-pressure suction can be a
problem in certain conditions, such as driving with
cockpit awnings rigged. Other factors that can increase
the effect of turbulence are wind conditions, load
distribution, swell, trim, open hatches and ventilators
etc.
Most modern boats are, however, designed so that the
problem of low-pressure suction is very rare. Should
turbulence nevertheless occur, hatches or ventilators
must not be opened since this might exacerbate the
problem. Instead, try to change the speed, trim or load
distribution. If possible, take down or open the cockpit
awning. Contact your boat dealer for the best solution
for your boat.
Safety Information
14 47713726 12-2021 © AB VOLVO PENTA

Introduction
Check that you heave received the correct
operator’s manual before continuing reading. If
not, please contact your Volvo Penta dealer. Read
the Operator’s Manual carefully and learn to handle the
engine, controls and other equipment in a safe manner
before you start the engine.
For engine designations, refer to Technical
Data, page 140. The designation is stated on the
engine plate, refer to Technical Data, page 147.
The illustrations in this book may cover several product
types, which means that there may be slight
differences between the illustrations and the
purchased product. This does, however, not affect the
validity of the information and/or instructions in the
manual. Volvo Penta reserves the right to make
alterations to specifications, design features, and
illustrations without prior notice.
At service, software can be updated that affects the
functionality described in this manual.
About this Manual
This Operator's Manual has been prepared to give you
the greatest possible benefit from your Volvo Penta
marine engine. It contains necessary information
regarding safe and correct engine operation and
maintenance.
Always have the Operator's Manual available. Store it
safely and do not forget to hand it over to the next
owner if you sell your boat.
47713726 12-2021 © AB VOLVO PENTA 15

Warranty
Your new Volvo Penta marine engine is covered by a
limited warranty, subject to the conditions compiled in
the Warranty Information. Note that AB Volvo Penta’s
liability is limited to the specification in the Warranty
Information and Emission Control System Warranty
Statement.
Volvo Penta warranty terms and conditions can be
found via http://manual.volvopenta.com/coupon/. Use
the publication number (at the bottom of each page) of
this the manual as reference number.
Read the information carefully, as soon as possible
after delivery. It includes important information about
service and maintenance; the owner is responsible for
being familiar with, checking and implementing these.
Otherwise AB Volvo Penta may deny its warranty
obligations in part or in full.
NOTICE! Make sure that a Commissioning has been
carried out on your Volvo Penta engine. This should be
done together with your Volvo Penta dealer when
finalizing the purchase. Without a proper
Commissioning registration the warranty will not be
valid.
Contact your Volvo Penta dealer if you have not
received the Warranty Information or Service
Book.
Your New Boat
Carefully read through the instructions and other
information that is delivered with the new boat. Learn to
handle the engine, controls and other equipment in a
safe and proper manner. If this is your first boat or if the
boat type is unfamiliar to you, we recommend that you
practice maneuvering the boat before casting off on the
maiden voyage. Make yourself familiar with the boat’s
seakeeping and maneuvering qualities at different
speeds, sea states and load conditions.
Bear in mind that a person in charge of a boat under
way bears the legal responsibility of knowing and
following the regulations for passage and safety afloat.
Learn which regulations apply to you and your waters
by contacting the relevant authorities or maritime
safety organization. We recommend that you complete
a boat driver’s course.
Introduction
16 47713726 12-2021 © AB VOLVO PENTA

Running in the engine
The engine must be run in during the first 10 hours of
operation. Do this by using the engine in normal
operation, where full load is only applied for short
periods of time. Never run the engine at constant
speed for any longer periods of time.
Since oil consumption is higher during the running in
period, be sure to control the oil level more frequently
than normally recommended. See Maintenance for
more information.
Fuel, oils and coolant
Only use the fuels and oils recommended in the
Operator’s Manual, other viscosity and quality may
cause malfunctions, increased fuel consumption and
possibly shorten the life of the engine.
Always change the oil, oil filters and fuel filters at the
specified maintenance intervals.
Make sure to always use suitable and correctly mixed
coolant.
If an unsuitable coolant has been used, or if the
instructions for coolant mixture have not been
followed, future warranty claims related to engine and
accessories may be denied.
Maintenance and replacement parts
Volvo Penta engines are designed for maximum
reliability and long life and built to withstand a
demanding environment. The engines are also
designed to have a minimal environmental impact.
These qualities will be maintained through regular
servicing and the use of spare parts with the same
quality as genuine Volvo Penta parts. If reliable and
purpose-built parts are not used, your safety, health,
and the machine’s function may be compromised.
Volvo Penta has a world-wide network of authorized
dealers.
The authorized dealers are Volvo Penta product
specialists, and have the accessories, genuine parts,
test equipment and special tools needed for high
quality service and repair work. Always observe the
maintenance intervals in the manual, the complete
Service Protocol can be found at volvopenta.com.
Remember to note the engine / transmission
identification number when you order service and
spare parts.
Introduction
47713726 12-2021 © AB VOLVO PENTA 17

Excessive strain on a product and
components
Volvo Penta products and components are not
dimensioned for external loads. Never stand or step
onto an engine, transmission or its components. Loads
can bring about damage and the malfunction of a
product or property.
Volvo Penta EVC system, integrity
and modification
The Electronic Vessel Control (EVC) system is a
complete vessel control system for engine, gear and
vessel steering control. Modifying the EVC system or
connecting spare parts or systems that do not comply
with the quality of genuine Volvo Penta parts may
adversely affect the system performance, safety and
warranty coverage.
Volvo Penta recommends only the use of electronic
systems and spare parts with the same quality as
genuine Volvo Penta parts. Contact your local Volvo
Penta dealer for detailed information and advice.
Installation and use of Volvo Penta
External Helm
Installation and use of Volvo Penta External Helm.
Volvo Penta External Helm enables use of control
systems provided by third parties, including remote
systems, by connection to Volvo Penta EVC System
through Volvo Penta External Helm. Such control
systems are in this section referred to as third party
systems. The third party system features necessary to
enable connection with the Volvo Penta External Helm
are specified in the External Helm Interface
Specification.
Volvo Penta EVC system safety is based on manned
operations of the vessel according to applicable laws.
The safety features of Volvo Penta EVC system are
described throughout the Operators Manual. Any use
of third party systems through Volvo Penta External
Helm is on the full responsibility of the operator. It is the
operator’s responsibility to stay alert, operate the
vessel safely, adopt adequate additional safety
features relevant due to the use of the third party
system, and be in control of the vessel at all times
according to applicable laws. Volvo Penta will not
assume any liability for the functionality of third party
systems and shall not in any event be liable for any
damage, direct or indirect, to property, person or
otherwise, arising as a result of any usage of third party
systems enabled by Volvo Penta External Helm.
Introduction
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