Volvo AEM User manual

Instruction No Version Part. No.
30660544 1.0
Accessory Electronic Module (AEM)
Instruction No Version Part. No.
30660544 1.0
Accessory Electronic Module (AEM)
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 1 / 21

Equipment
A0000162 A0000163 A0000161 A0801178
M3703516
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 2 / 21

INTRODUCTION
Read through all of the instructions before starting installation.
Notifications and warning texts are for your safety and to
minimise the risk of something breaking during installation.
Ensure that all tools stated in the instructions are available
before starting installation.
Certain steps in the instructions are only presented in the form
of images. Explanatory text is also given for more complicated
steps.
In the event of any problems with the instructions or the
accessory, contact your local Volvo dealer.
Note!
Steps 1 - 16 apply to S60 and S80.
Steps 17 - 39 apply to V70.
Applies to S60 and S80
1
A8800136
Applies to S60 and S80
Turn the ignition switch to position 0.
Disconnect the battery negative lead.
Note!
Wait at least five minutes before disassembling the connectors
or removing other electrical equipment.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 3 / 21

2
M8902133
Remove the cargo compartment carpet.
Remove the clips from the lower edge of the folding panel by
pressing in the clip centre until there is an audible click.
Remove the clips.
Unscrew the front clip.
Repeat the operation on the other side.
3
D8505031
Turn the knob (1) on the right/left side 90°.
Fold the panels inwards. Lift the panels out
Remove the two covers (2) and the screws (3) underneath
(applies to S80 only).
First pull the boot lid sill panel (4) forward until the two clips on
the right/left side release. Pull hard but carefully as the panel is
securely fastened. Then pull the panel straight up until the four
clips in the bottom edge release.
Remove the wiring (5) for the cargo compartment lighting.
Lift out the sill trim panel.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 4 / 21

4
M3905102
Take the wiring harness (1) from the kit. Position it along the
boot lid sill with the black connector to the right, in the rear edge
on the right wheel housing.
Remove the ground screw (2) and connect the ground cable of
the new wiring harness to the existing grounding point. Tighten
the ground screw securely.
Take five cable ties (3) from the kit and secure the wiring
harness to the existing wiring harness as illustrated.
5
D3703404
Remove the Rear Electronic Module (REM) by opening the lock
(1) on the top of the unit. Tip the unit forward and lift it out of the
mountings (2).
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 5 / 21

6
D3904962
Press in the catch on the rear brown connector in the fuse
holder in the cargo compartment, turn the lock arm up as far as
it will go and pull out the connector.
7
D3703496
Carefully prise apart the sides of the connector holder in the
ends so that the connector can pass by the retaining hooks.
Pull out the connector.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 6 / 21

8
R3703512
Connect the red (R) cable to position 22.
Reinstall the connector in the holder
Reinstall the connector in the fuse holder.
9
M3904942
Press in the catch on the grey connector on the rear of the fuse
holder in the cargo compartment, turn the lock arm up as far as
it will go and pull out the connector.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 7 / 21

10
M3703366
Carefully prise apart the sides of the connector holder in the
ends so that the connector can pass by the retaining hooks.
Pull out the connector.
11
R3703511
Note!
Make a note of the position number of the connector. These
are located on the ends of the connector and in the bottom of
the fuse holder.
Connect the green (GN) cable to position 19 in the connector.
Connect the white (W) cable to position 30.
Reinstall the connector in the holder
Reinstall the connector in the fuse holder.
Refit the Rear Electronic Module (REM).
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 8 / 21

12
M3703370
Fit fuse 15A from the kit in position 3 on the fuse holder.
13
M3702506
Install the new bracket on the right-hand rear side member as
illustrated
Install and tighten the bracket parallel with the side member. Use
the screw and the nut from the kit
Drill a Ø4 mm (5/32”) hole in the side member, through the front
hole in the bracket.
Remove any swarf.
Detach the bracket and treat the edges of the holes using a rust-
proofing agent.
Tighten the bracket to the side member.
Tighten the rear bolt/nut to 10 Nm (8 lbf.ft.) .
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 9 / 21

14
M3702720
Applies to cars equipped with a Diversity aerial amplifier
Wrap foam tape around the cable / wiring for the aerial amplifier.
Applies to all models
Take the accessory electronic module from the kit. Connect the
routed cable to the cable illustrated.
15
M3702511
Press the control module onto the bracket by the side member
16
Plug in the connectors of the cargo compartment lighting and
refit the sill panel.
Turn the ignition key to position II.
Reconnect the battery negative lead
Reposition the folding panels and refit the cargo compartment
carpet.
Program the software according to the service information in
VIDA.
Applies to the V70
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 10 / 21

17
A8800136
Applies to the V70
Turn the ignition switch to position 0.
Disconnect the battery negative lead.
Note!
Wait at least five minutes before disassembling the connectors
or removing other electrical equipment.
18
M8502718
Remove both the floor hatches. First lift the rear edges of the
floor hatches slightly. Then pull the hatches backwards from
their mountings.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 11 / 21

19
M8503121
Remove the storage box under the rear floor hatch by turning
the clip on the right and left-hand side 90°. Lift out the box.
20
M8502710
Remove the left folding panel from the cargo compartment.
Repeat the operation on the other side.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 12 / 21

21
M8503130
Remove the left side panel by first removing the cover and the
screw from the front edge.
Pull the top edge of the panel out until the clips release
Fold the panel inwards. Lift the panel out.
Repeat the operation on the other side.
22
M8503245
Remove the insulation panel from the cargo compartment.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 13 / 21

23
M8503123
Remove the 4 x screws in the tailgate sill panel.
24
M8505041
Remove the three screws (1) from the right-hand floor support
Remove the floor support.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 14 / 21

25
M3702217
Take the wiring harness (1) from the kit and position it along the
tailgate sill panel with the black connector to the right.
Carefully pull the tailgate sill panel upward at the left-hand
corner until there is an audible click and the clips release.
Lift the panel and insert the wiring harness into the gap between
the floor support (2) and the panel.
Insert the cable as far under the panel as possible. Ensure that
the cable is not trapped
Also insert the cable under the sill panel on the right side and
then out to the rear edge of the wheel housing.
26
M3703514
Remove the ground screw (1) and connect the ground cable of
the new wiring harness to the existing grounding point. Tighten
the ground screw securely.
Take four cable ties (2) from the kit and secure the wiring
harness to the existing wiring harness as illustrated.
Press the sill panel into place.
Reinstall the screws in the panel. Tighten.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 15 / 21

27
M3703515
Remove the Rear Electronic Module (REM) by opening the lock
(1) on the top of the unit. Tip the unit forward and lift it out of the
mountings (2).
28
M3904943
Press in the catch on the rear brown connector in the fuse
holder in the cargo compartment, turn the lock arm up as far as
it will go and pull out the connector.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 16 / 21

29
D3703496
Carefully prise apart the sides of the connector holder in the
ends so that the connector can pass by the retaining hooks.
Pull out the connector.
30
R3703512
Connect the red (R) cable to position 22.
Reinstall the connector in the holder
Reinstall the connector in the fuse holder.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 17 / 21

31
M3904942
Press in the catch on the grey connector on the rear of the fuse
holder in the cargo compartment, turn the lock arm up as far as
it will go and pull out the connector.
32
M3703366
Carefully prise apart the sides of the connector holder in the
ends so that the connector can pass by the retaining hooks.
Pull out the connector.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 18 / 21

33
R3703511
Note!
Make a note of the position number of the connector. These
are located on the ends of the connector and in the bottom of
the fuse holder.
Connect the green (GN) cable to position 19 in the connector.
Connect the white (W) cable to position 30.
Reinstall the connector in the holder
Reinstall the connector in the fuse holder.
Refit the Rear Electronic Module (REM).
34
M3703370
Fit fuse 15A from the kit in position 3 on the fuse holder.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 19 / 21

35
M3702507
Tighten the bracket of the accessory electronic module in the
rear right hole for the floor support parallel to the side member
as illustrated. On newer cars, there is a foam rubber block on
the right-hand side member. This is to be kept in place and is
compressed when the bracket is fitted in place.
Drill a Ø4 mm (5/32”) hole in the side member, through the front
hole in the bracket.
Remove the screw and the bracket
Remove any swarf.
Treat the edges of the holes using a rust-proofing agent.
36
M3702508
Reinstall the floor support. Tighten the floor support together
with the bracket for the accessory electronic module. Use the
three M6-screws, tightening them to 10 Nm (8 lbf.ft.).
Position two new spacer washers between the front hole in the
bracket and the floor support. Tighten using a new self tapping
screw.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Accessory Electronic Module (AEM)- 30660544 - V1.0
Page 20 / 21