Volvo 30756864 User manual

Instruction No
Version
Part. No.
30756865
1.2
30756864, 31373137
Electric engine heater, 230 V, 5 - cyl. diesel
IMG- 247803
Instruction No
Version
Part. No.
30756865
1.2
30756864, 31373137
Electric engine heater, 230 V, 5 - cyl. diesel
IMG- 247803
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 1 / 32

Equipment
A0000162
IMG- 239660
IMG- 239664
IMG- 239667
IMG- 332913
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 2 / 32

IMG- 333598
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 3 / 32

IMG- 364592
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 4 / 32

IMG- 265776
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 5 / 32

INTRODUCTION
Read through all of the instructions before starting installation.
Notifications and warning texts are for your safety and to
minimise the risk of something breaking during installation.
Ensure that all tools stated in the instructions are available
before starting installation.
Certain steps in the instructions are only presented in the form
of images. Explanatory text is also given for more complicated
steps.
In the event of any problems with the instructions or the
accessory, contact your local Volvo dealer.
1
IMG- 316263
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 6 / 32

2
J8000359
Applies to the S40/V50
Remove the seven screws from the engine splash guard.
3
J8601130
Remove the left front wheel.
Remove the five screws holding the bumper cover in the wing
liner on the left and right-hand sides.
4
IMG- 265763
Remove the four screws.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 7 / 32

5
J8601087
Push in the centre of the five clips (1). Remove the clips.
Remove the two screws (2).
6
J8601084
Remove the covers for the nozzles for the headlamp washers
on the right and left-hand sides. Carefully grip the cover. Pull the
cover out until the catch becomes accessible.
7
J8903376
Press the catch up. Remove the cover. Do not damage the
painted surfaces or the washer nozzles
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 8 / 32

8
J8601086
Detach the ends of the bumper shell on the left and right-hand
sides. Grasp the end of the bumper shell inside the fender liner.
Carefully pull the end of the bumper shell so that the two catches
on the inside release.
Remove the bumper cover and air baffle. Pull the bumper cover
and air baffle forwards until the remaining catches under the
lamps release.
Disconnect the connectors for the fog lamps and parking
assistance if applicable.
9
IMG- 265777
Cut out the template by cutting along the outer edges of the
dotted and solid line.
place the template with the dotted section on the existing marking
(perforation) on the bumper. Mark according to the new, slightly
recessed marking.
Cut off the upper dotted section of the template and finish the
new marking all the way around.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 9 / 32

10
IMG- 265778
Using a sharp knife, first make a thin cut along the edges of the
new marking inside of the bumper cover. Then carefully cut out
the bumper cover hole.
Cut off the upper dotted section of the template and finish the
new marking all the way around.
Install the protective cover for the front engine block heater
socket from the kit. Check that it aligns. Adjust the hole using a
knife or file as necessary.
Smooth off the hole edges. Remove any swarf.
Warning!
Cut carefully. It is easy to slip with the knife and move outside
the markings.
11
IMG- 265779
Take the protective cover from the kit and press it into the hole
cut in the bumper cover.
Take the cable for the front engine block heater socket with
ground lead from the kit and thread them through the protective
cover.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 10 / 32

12
IMG- 265781
Install the mounting and nut from the kit. Connect the connector to
the front engine block heater socket. Use the connector as a
counterhold when tightening.
13
IMG- 265782
Turn the front intake's connector so that the cover opens
forward.
Tighten the front engine block heater socket to the bumper shell.
14
IMG- 332924
Applies to the C70
Clean the bumper cover where the wing template is to be
positioned.
Wipe dry.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 11 / 32

15
IMG- 332914
Find the template for C70 MY 2010 in the installation instructions.
Cut it out following the dotted lines.
16
IMG- 332916
Position the templates following the curves of the surface
between the lower grille and panel for the fog lamps and tape it
according to the image.
Take a sharp knife. First make a thin cut along the edges of the
inside of the template. This provides a groove to follow. Then cut
carefully out of the bumper cover.
Remove the template.
Install the protective cover for the front engine block heater
socket from the kit. Check that it aligns. Adjust the hole using a
knife or file as necessary.
Smooth off the hole edges. Remove any swarf.
Warning!
Cut carefully. It is easy to slip with the knife and move outside
the template.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 12 / 32

17
J8601130
Remove the left and right -hand front wheels.
Remove the five screws holding the bumper cover in the wing
liner on the left and right-hand sides.
Remove the screws (2).
18
J8601131
Remove the nut holding the left -hand wing liner to the front
member.
Bend the front edge of the left-hand wing liner up over the brake
calliper.
19
IMG- 225652
Remove the covers for the nozzles for the headlamp washers
on the right and left-hand sides. Carefully grip the cover. Pull the
cover out until the catch becomes accessible.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 13 / 32

20
IMG- 332933
Carefully pull the hooks to the side and remove the cover. Repeat
on the other side.
21
IMG- 227800
Press in the centre of the clips (1) and remove them. Remove the
screws (2).
22
IMG- 225649
Detach the right and left-hand ends of the bumper.
Grip the bumper from the inside and pull it forward in order to
detach the two holders under the headlamps.
Remove the bumper, unplug the connectors for the fog lamps
and place the bumper on a surface that does not damage the
paintwork.
Hint
This procedure is easier carried out by two people.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 14 / 32

23
IMG- 332938
Press the protective cover (from the kit) into place in the hole cut
in the bumper cover.
Insert the cable for the front engine block heater socket together
with the ground lead from the kit through the protective cover.
24A
IMG- 332939
24B
IMG- 332943
Illustration A
Install the mounting and nut from the kit. Connect the connector to
the front engine block heater socket. Use the connector as a
counterhold when tightening.
Illustration B
Turn the front intake connector so that the cover opens
outwards to the side.
Tighten the front engine block heater socket to the bumper shell.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 15 / 32

25
IMG- 225646
Remove the screws holding the engine splash guard and remove
the guard.
26
IMG- 332918
Applies to the C30
Remove the front wheels.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 16 / 32

27
IMG- 331946
28
IMG- 331947
Remove the screws from in the right and left fender liner and the
plastic nut in the left fender liner.
29
IMG- 331948
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 17 / 32

30
IMG- 332920
Carefully pry off the panel at the lower edge and remove it. Place
to one side. A new one can be found in the kit.
31A
IMG- 331989
31B
IMG- 331990
Illustrations A and B
Take a new panel, front intake cable with washer and nut from
the kit.
Insert the cable and ground lead through to the engine heater.
Ensure the connector is turned so that the cover's sides are
parallel with the plates in the panel and that the cover opens
from the panel's left- hand side (Image B).
Tighten the connector.
Note!
The washer must be positioned as illustrated.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 18 / 32

32
IMG- 331991
Insert the cable through the oval smaller of the holes behind the
panel.
Press the panel into place.
33
IMG- 225640
Applies to all car models where the bumper cover is
removed
Reinstall the bumper cover. Use the five clips and the two
screws at the top edge. Ensure that the air baffle is correctly
positioned in its mounting.
Press in so that the clips under the headlamps fasten.
Reconnect the connectors for the fog lamps and parking
assistance if applicable.
Hint
This procedure is easier carried out by two people.
34
J2900313
Applies to all models
Cable routing
Install three clips from the kit on the panel edge on the underside
of the left front member
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 19 / 32

35
IMG- 360291
Route the front intake cable from the front edge of the washer
fluid reservoir, along the bottom edge of the front member and
over the drive shaft. Route the cable a bit into the engine
compartment.
Press the cable into the previously installed clips.
36
IMG- 339147
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation
Electric engine heater, 230 V, 5 - cyl. diesel - 30756865 - V1.2
Page 20 / 32