VPro ABR-300 Series User manual

OSXAB208-EN
1/7
NIPPON VALVE CONTROLS, INC.
Instruction manual
Electric Actuator
ABR
HBR
SP-1379
Please read this manual before installation and use.
GENERAL
The actuator operates at the time of power loss by the built-in
high-performance shielded battery.
Built-in battery life is 8 to 9 years at 25 °C.
It’s possible to use for a wide range of temperature
(ambient temperature: -20 to +50 °C).
The battery composed by dry type structure the maintenance of
saving water is not necessary.
ABR : For AC / DC power
HBR : For AC / DC power (High speed)
PRODUCT CODE
A B R - 3 0 0 - 1
H B R - 3 0 0 - 1 - Q
- - -
(1) (2) (3) (4)
(1) Actuator
ABR
HBR
(2) Torque
300
700
02K
06K
(3)
Voltage
1 : 100 / 110 V AC
2 : 200 / 220 V AC
0 : 24 V DC
(4) Operation mode
Nil : Mode A
Q : Mode B
HBR (06K)
HBR (02K)
ABR (300 / 700)
HBR (300 / 700)

OSXAB208-EN
2/7
ELECTRIC ACTUATOR SPECIFICATIONS
3 way valve: SHUT / Position , OPEN / Position
Actuator type
( : Voltage code) ABR-300- ABR-700- HBR-300- HBR-700- HBR-02K- HBR-06K-
Voltage 100 / 110 V AC ±10 % 50/60 Hz (Code: 1)
200 / 220 V AC ±10 % 50/60 Hz (Code: 2)
24 V DC (Code: 0)
Note) Cannot use a half or
full
-
wave
DC power.
Rated torque [Nm] 30 70 30 70 200 600
Operation time [s] 3 to 4 6 to 10 1 to 2 3 to 5 AC: 8 to 15
DC: 12 to 17
AC: 24 to 45
DC: 36 to 50
Power consumption
(Max) [VA]
AC power 100
DC power 80
AC power 150
DC power 120
Motor DC motor
Overload protection Current limiter
Control switch a-contact input type, with built-in relay
Operation *¹ [Mode A] SW is OFF SHUT. SW is ON OPEN. (Standard)
[Mode B] SW is ON SHUT. SW is OFF OPEN. (Option: Q)
Power failure *²
[Response mode] (Standard)
Mode A
:
SHUT
.
Mode B
:
OPEN
.
[Standby mode]
After power failure, waiting for an external signal input to the switch in
a fixed period.
Waiting time of power failure: more than 50 hours
(It becomes short due to the influence of use environment.)
Shift the valve to OPEN / SHUT (or HOLD) by battery out.
Stop waiting for the external input signal.
[FINISH] Battery out [Mode A] SHUT
[Mode B] OPEN
[HOLD] Battery out Hold the current valve position.
Battery Compact seal lead acid battery: 12 V, 2.5 Ah
* It is recommend to exchange a battery for every 5 years (at 25 °C).
Charge system Constant voltage charge current
Input signal current 2.5 mA 12 V DC (O-terminal) Leakage current in SW: less than 0.5 mA
Output signal rating Resistance load : 0.5 A 120 V AC / 0.6 A 120 V AC
Micro load : 1 mA 5 V DC
Alarm signal Overtorque : It returns by power supply OFF or reverse operating signal.
Battery out : The contacts turn on as battery consumption progresses.
Duty cycle 20 % 15 min.
Ambient temperature -20 to 50 °C
Space heater Built in to the control board
Manual operation Manual over-ride with clutch. (Direct operation / 06K: Operation by manual shaft.)
Enclosure Equivalent to IP65 (IEC 60529)
Housing material AC4C Aluminum alloy castings (acrylic resin baking finish)
Terminal block For bare wire 0.2 to 2.5 mm² (AWG 24 to 12) , Ground terminal: M3
Conduct port 2-G1/2 Attachments: Cable gland (for 6 to 12 mm cable), plug.
*¹ Change by DIP switch. (Standard Mode B)
*² Change by DIP switch. (Standard Standby mode)
OPERATION MODE / POWER FAILURE
Power failure Factory settings
Response mode [Mode A] SHUT. Standard (Nil)
[Mode B] OPEN. Option: Q
Standby mode HOLD Battery out [FINISH] [Mode A] SHUT. Setting is required
[Mode B] OPEN.
Battery out [HOLD] Hold the current valve position.

OSXAB208-EN
3/7
ELECTRIC ACTUATOR SPECIFICATIONS
3 way valve: SHUT / Position , OPEN / Position
WIRING
NOTE ) Leakage current in SW: less than 0.5 mA.
Output of signal (Common in mode A / B)
Closed the valve SHUT signal
Open the valve OPEN signal
Overtorque / Battery out ALARM signal
SETTING WITH DIP SW
Mode Valve OPEN / SHUT DIP SW
S2 S1-1 S1-4
Power
failure
Operation Battery
out
Input signal Power
failure
Battery
out
Power
failure
Mode A / B Battery
out
OFF ON
Factory setting;
Standard (Non)
Response
mode
Mode A SHUT OPEN SHUT
Factory setting;
Option: Q
Mode B OPEN SHUT OPEN
Setting is
required
Standby
mode
Mode A FINISH
mode
SHUT OPEN HOLD SHUT
HOLD
mode
HOLD
Mode B FINISH
mode
OPEN SHUT OPEN
HOLD
mode
HOLD
OPTIONAL PARTS
Specifications Code No. Remarks
Operation mode SW is OFF SHUT , SW is ON OPEN. Nil Mode A (Standard)
SW is ON SHUT , SW is OFF OPEN. Q Mode B
Manual lever handle Mounted on the drive shaft. M0 Except HBR-06K.
com.
SW Battery
Voltage
100/110V AC
200/220V AC
24V DC
SHUT signal
OPEN signal
Alarm signal
S. LS
O. LS
Ground terminal(M3)
S1 S2
OFF
ON
OFF
ON
ON
OFF 1 2
ON
OFF 1 2 3 4
ON
OFF 1 2 3 4
ON
OFF 1 2
ON
OFF 1 2 3 4
ON
OFF 1 2 3 4
ON
OFF 1 2 3 4
ON
OFF 1 2 3 4
ON
OFF 1 2 3 4
ON
OFF 1 2 3 4

OSXAB208-EN
4/7
ELECTRIC ACTUATOR SPECIFICATIONS
DIMENSIONS
ABR / HBR
Actuator
A B ABR HBR
220 14 300 300
700 700
242 19 - 02K
HBR (06K)
Parts name
1 Body 7 Terminal block 13 Cable gland 19 Battery fix screw
2 Body cover lower part screw 8 Limit switch 14 Battery cover 20 Nut
3 Body cover 9 SW setting cam 15 Battery bracket 21 Battery
4 Motor cover 10 Transformer 16 Bracket fix screw 22 Rubber packing
5 Motor 11 Drive shaft 17 Battery connector 23 Earth screw (M3)
6 Control board 12 Manual clutch 18 Relay board 24 Manual shaft (For 06K)
10
9
23
7
6
13
3
1 2
12
P.C.D. 80
4-M10
Depth 14
3
18
A
70
179
107
186
295
25
168
2-G1/2
11
4 228 1821 16 155 14171920
◇B
φ55
10
9
8
23
7
6
24
4
12
P.C.D. 125
4-M12
Depth 18
5
30273
70
179
89.5
2-G1/2
249
15.5 295
186
311
25
168
13
3
1 2221821 16 15 141719205
11
◇27
φ85

OSXAB208-EN
5/7
INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS
HANDLING & STORAGE
HANDLING
Proper care in handling the actuator should be taken
to prevent damage. Do not drop or throw it.
STORAGE
• Store the actuator in the protected area from dust,
moisture, and direct sunlight. If possible, should be
kept in the original packaging.
• If it is not used more than 30 days, remove a battery
from actuator and keep it in a place with little humidity.
CHECKING
• Check the product code, power supply, and voltage
before installation.
• Make sure that the bolts are not loose.
• DIP switch be sure perform set up before a power
supply injection.
Should not change an unnecessary switch.
BATTERY CONNECTOR (Power failure: OPEN)
• For the following models, Battery connector is not
connected before shipment.
Please connect before use.
ABR (Option: Q)
HBR (Option: Q)
• It may move unexpectedly by connecting the battery
connector. Please be careful.
INSTALLATION
ENVIRONMENT
• Do not install in place where corrosive gas is present
or where vibration is heavy (0.5 G or more).
• When radiant heat causes the surface temperature of
the control unit to exceed 50°C, provide an
appropriate shielding plate.
• If there is a possibility that the fluid and drive part
freeze, please take measures to prevent freezing.
POSITIONING
• Should be positioned through 90° upward from
horizontal. Provide space around the product to allow
manual operation, inspection and replacement work.
• Maintenance space more than 70 mm upward from
the actuator is required.
• Be sure to enough space around the actuator for
battery replacement.
CAUTION AFTER PIPING
Until the wiring is completed there must be no
condensation or flooding in the interior of the actuator,
after piping. Protective caps on the cable gland are
not waterproof.
WIRING
PRECAUTIONS
• Remove the actuator cover before wiring.
• Two G1/2 electrical connections are provided with a
cable gland and plug. Usable cable size is 6 to 12
mm.
• When using a flexible tube, dew condensation may
occur inside the actuator due to respiration from the
inside of the tube and malfunction may result. Seal the
flexible tube connector part with a sealant.
• Sealants that affect the electrical contacts should not
be used inside the electric actuator.
• If long distance wiring or low voltage operation, check
that terminal voltage is in the proper range.
• Do not remove the body cover lower screw.
CONNECTION
• Do not wiring outdoors on a rainy day.
• Check the power supply and voltage.
Connect the signal as shown in the wiring diagram.
Do not connect unnecessarily terminal.
• Actuator should be electrically grounded.
Use the terminal marked ( ) inside the actuator.
PREVENT DEW CONDENSATION
• When installing the cover after wiring, perform the bolt
by the temporary tightening procedure and the
permanent tightening procedure to tightly and
securely tighten the rubber packing so that water does
not enter from the outside.
• Tighten the cable gland nut so that there is no leakage
from the wire entrance.
Battery
cover
Warning
message

OSXAB208-EN
6/7
INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS
CONTROL
CONTROL OF SWITCHING
When using control switch with current leakage
(more than 0.1 mA) such as TRIAC or relay with CR,
it can cause malfunction.
DC POWER SUPPLY
• Cannot use a half or full-wave power supply.
• Consider an inrush current of motor.
(It is 1.5 to 3 times of consumed current.)
• When using a DC voltage, be selected the wire
thickness by the wiring distance.
• Do not use power supply that require more than
1 second with rise and fall time.
USE OF OPEN/SHUT SIGNALS
Use signals within the capacity of output signal rating.
OPERATION
ABR-Q and HBR-Q (Power failure: OPEN)
Battery connector is not connected before shipment.
Please connect before use.
TESTING
• Before operation, charge of 24 hours or more is
performed.
• Make sure that power supply voltage is correct. Also
check operating position, wiring, speed and signals.
• During trial operation, check that valve movement and
OPEN and SHUT signals are correct.
DUTY CYCLE
Confirm that the operation frequency is within the
specified duty cycle.
Use beyond the load time rate range will affect
product life. Also, it may cause burnout.
Duty cycle is a value that regulates the opening /
closing frequency of the actuator. The meaning of
20 % 15 minutes for Duty cycle is that 3 minutes
(20 % of 15 minutes) operation is possible.
The calculated value obtained by dividing 3 minutes
by the operation time is the number of times of
operation within 15 minutes.
ATTENTION
• Be sure to set the DIP-SW before turning on the
power supply.
• Keep power supplied for built-in space heater to
prevent condensation inside actuator.
• Do not touch the moving parts of actuator in
operation.
• Do not insert a reverse signal during operation.
It may shorten the life of product.
• Never put anything on the actuator or make it into a
foothold.
BATTERY
HANDLING
• The battery can be expected a service life over 8 to 9
years at 25 °C.
• Built-in battery should be keep reliability of operation,
we recommend you to exchange every 5 years.
AFTERCARE
• Battery exchange can use during the power
supplying.
• Please follow the attachment exchange manual or
procedure with battery.
• Dispose of used batteries in the correct way. Order
industrial waste disposers, or send them back to us.
BATTERY REPLACEMENT
Remove the battery cover.
Remove the battery connector.
Hold the connector body and pull it straight forward.
Do not pull electric wire by any means.
Remove the bracket fix screw and battery.
New battery is attached with a bracket fix screw.
Insert the battery connector.
Please be sure to plug it straight in all the way.
Attach the battery cover.
Make sure that operation by battery is securely
performed.
Battery
Battery cover
Battery connector
Bracket fix screw
Motor cover

OSXAB208-EN
Document is subject to change without notice.
NIPPON VALVE CONTROLS, INC.
1-21-19 Meieki minami, Nakamura-ku, Nagoya 450-0003 JAPAN
TEL: [phone] FAX: [phone]
7/7
INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS
MANUAL OPERATION
PRECAUTIONS
• Remove the battery connector before manual
operation for safety. (Refer the battery replacement)
• Manual operation should be a temporary operation.
• Be sure to turn off the power before manual operation.
• Operate manually with reference to the opening
degree label. Do not turn beyond the fully open / fully
closed position. Operation failure may occur during
automatic operation.
THE WAY OF OPERATION
ABR / HBR HBR (06K)
Manual operation can be possible by pulling down
manual clutch knob. Set the knob to manual
position and operate the joint by using an
adjustable wrench in the SHUT/OPEN direction.
When it becomes in the position besides the range
of operation in the case of manual operation, it may
stopped automatic moving.
In case the manual clutch knob is not easy to pull
down, try moving joint or manual shaft to the
opposite direction by wrench. For automatic
operation, reset the knob to automatic position.
Be sure to confirm that knob is reset completely.
Before automatic operation, be sure to remove
wrench.
MAINTENANCE
• To prevent electric shock, be sure to turn off the power
when removing the actuator cover.
• Do the routine maintenance at least once in half a
year.
Inspection items
• Confirm operation of opening and closing.
• Confirm that an actuator is not hot excessively.
• Confirm existence of abnormal noise and
vibration during operation.
• Confirm whether screws are loose or not.
• Confirm that water or condensation no remains
in the actuator.
• Turn off the power and check if the valve
operates normally with built-in battery.
TROUBLE SHOOTING
Problem Cause Solution
Actuator
does not
move.
Faulty wiring. Correct the wiring.
No voltage is
coming.
Check the voltage.
Incorrect
voltage.
When it's burned out
by excess voltage,
replace the actuator.
Short the circuit,
contact failure.
Review wires and
connection.
Motor is too old. Replace the actuator.
Repair in our factory.
Battery lifetime. Replace the battery.
Operation is
unstable.
Excess surge or
voltage was
applied.
• Replace the control
board or limit switch.
(Repair in our
factory)
• Replace the
actuator.
Rainwater
entered the
actuator.
• Dry the inside.
• Replace the
actuator.
Added high
harmonics noise
from an inverter.
Attachment a filter for
each inverter maker
option.
Effect of high
level noise.
Use the shielded wire
and ground the wiring.
Separate signal wire
from power line.
Switch leakage
current is large.
Current leakage
should be less than
0.5 mA.
Stop in the
mid position.
Biting of valve
seat.
Manually operate an
actuator and remove
a foreign object.
Overload
protector runs
because of
over-torque.
Motor protection
circuit returns by the
signal of operation of
an opposite direction.
Turn on the power
again.
Battery is worn
out.
Replace the battery.
Received
the alarm
signal.
Stop
automatic
moving after
manual
operation.
Manual clutch
knob is not
reset.
Reset manual clutch
knob.
Out of operating
range. (06K)
Reset by manual
operation.
For more information contact
NIPPON VALVE CONTROLS, INC. for consultation.
Manual
clutch knob
Joint
Manual shaft
Manual
clutch knob