VW TR Series User manual

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JM AGRI DESIGN. Derrymore East, Tralee, Co. Kerry, Ireland. M: [phone] E: [e-mail]. 1
TR Bale Handler Range
Operators Manual

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JM AGRI DESIGN. Derrymore East, Tralee, Co. Kerry, Ireland. M: [phone] E: [e-mail]. 2
Table of Contents
Warning decals........................................................................................................................................3
TR-3 Technical Specification ...................................................................................................................4
TR-4 Technical Specification ...................................................................................................................5
TR-8 Technical Specification ...................................................................................................................6
Safety Precautions ..................................................................................................................................7
Dangerous Areas.................................................................................................................................7
Hydraulic Fluid .................................................................................................................................... 7
Machine Operation.............................................................................................................................7
Safety Shutdown Procedure ...............................................................................................................7
Safety Principles.................................................................................................................................. 8
Hydraulic System.................................................................................................................................9
Operating Instructions ..........................................................................................................................10
Maintenance .........................................................................................................................................12
Daily checks.......................................................................................................................................12
GUARANTEE ..........................................................................................................................................13
CLAIMS ..............................................................................................................................................13
Operator acknowledgment................................................................................................................... 14

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JM AGRI DESIGN. Derrymore East, Tralee, Co. Kerry, Ireland. M: [phone] E: [e-mail]. 3
Warning decals
1. Read the operators manual carefully
2. Danger from oil splashes
3. Do not stand on or under implement
4. Danger stay a safe distance whilst
machine is operating

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JM AGRI DESIGN. Derrymore East, Tralee, Co. Kerry, Ireland. M: [phone] E: [e-mail]. 4
TR-3 Technical Specification
TR-3 Technical specification
Length (closed)
1.296m
Length (opened)
1.784m
Width
1.23m
Height (closed)
1.587m
Height (opened)
2.055m
Weight
220kg
Max bale length
1.3m
Max bale height
1.55m
Max bale weight
1200kgs
Hydraulic connection
Double acting connection
Oil pressure min & max
210bar/180bar

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JM AGRI DESIGN. Derrymore East, Tralee, Co. Kerry, Ireland. M: [phone] E: [e-mail]. 5
TR-4 Technical Specification
Technical specification
Length (closed)
1.34m
Length (opened)
1.835m
Width
1.25m
Height (closed)
1.584m
Height (opened)
2.052m
Weight
250kg
Max bale length
1.3m
Max bale height
1.55m
Max bale weight
1200kgs
Hydraulic connection
Double acting connection
Oil pressure min & max
180bar/210bar

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JM AGRI DESIGN. Derrymore East, Tralee, Co. Kerry, Ireland. M: [phone] E: [e-mail]. 6
TR-8 Technical Specification
Technical specification
Length (closed)
1.34m
Length (opened)
1.835m
Width
2.4m
Height (closed)
1.584m
Height (opened)
2.052m
Weight
500kg
Max bale length
1.3m
Max bale height
1.55m
Max bale weight (combined)
2400kgs
Hydraulic connection
Double acting connection
Oil pressure min & max
180bar/210bar
Electrical supply
12v - 3 pole plug (24v optional)
NB: JM Agri-Design. reserves the right to modify the construction and/or technical specifications without warning and
without rights to changes on already delivered products.

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JM AGRI DESIGN. Derrymore East, Tralee, Co. Kerry, Ireland. M: [phone] E: [e-mail]. 7
Safety Precautions
JM Agri-Design does not take responsibility for damages that may occur to machine, persons or other
equipment, because of the machine NOT being used as described in this manual, or because of the
safety precautions NOT being followed.
IMPORTANT!
Always make sure nobody is in the hazard area of the Bale Handler when the machine is in-use.
The machine must not be operated by persons who do not know enough about how to safely operate
the machine, or by persons under the age of 16 years.
Dangerous Areas
JM Agri-Design has given the safety to the operator the highest priority, but it is still impossible to
secure oneself of every danger area on the machine. Therefore we have highlighted below some of
the dangers that can occur when using the JM Trunk Bale Handler.
Hydraulic Fluid
Never use your hands to search for hydraulic fluid leaks, use a piece of paper or cardboard for this
purpose. Remember that escaping fluids under high pressure can be invisible, but can easily
penetrate the skin and cause serious and sometimes permanent injury.
Machine Operation
Always stop the tractor, lower the attachment to ground level and shut off the engine when leaving the
machine.
Never keep the tractor running whilst installing or servicing the Bale Handler.
Safety Shutdown Procedure
Work of any type on farm machinery is always more dangerous when the tractor is running.
Therefore before cleaning, lubricating, or servicing this unit, the following Safety Shutdown Procedure
should always be followed:
1. Move the Tractors drive control and the hydraulic control valve to their neutral positions and
idle the engine down.
2. Position the Bale Handler so that it is completely resting on the ground.
3. Engage the tractors parking brake.
4. Move the tractors throttle to slow idle, shut the engine off and remove the ignition key.

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JM AGRI DESIGN. Derrymore East, Tralee, Co. Kerry, Ireland. M: [phone] E: [e-mail]. 8
It is the responsibility of the operator to ensure that all steps of the JM Trunk Bale Handler
operating procedures are followed. Failure to do so may result in the Bale Handler being inadvertently
closed or opened due to incorrect installation/operation.
Safety Principles
In addition to the recommendations given in this manual, legislation on work safety and accident
prevention must be respected.
Advice is indicated on the machine, specifying safety recommendations in order to prevent accidents.
Before travelling on public roads, the operator must ensure that the machine conforms to road traffic
regulations.
Before starting work, the operator must be familiar with all the machine controls, handling devices and
their functions. Once at work, it is too late to do this.
Do not wear loose clothing which could become caught up in moving elements.
The tractor should be equipped with a safety cab.
Before starting up the machine and beginning work, check the surrounding area (beware of children!).
Make sure there is sufficient visibility. Keep all people and animals away from
danger zone of the machine.
Carrying people or animals on the machine when working or in transport is strictly forbidden.
Machine must only be attached to tractor using means provided and in accordance with current safety
standards.
Special care should be taken when attaching and removing the machine from the tractor.
Before transporting the machine on public roads, ensure that all legally required guards and indicators
(lights, reflectors….) are in place and in good operation.
All operating controls (cords, cables, rods etc.,) must be positioned so that they cannot be set off
accidentally, risking accident or damage.
Before travelling on public roads, put the machine into its transport position as instructed in this
operators manual.
Never leave the tractor seat while the machine is operating.
Drive speed must be adapted to ground conditions as well as to roads and paths. Always avoid abrupt
change in direction.

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JM AGRI DESIGN. Derrymore East, Tralee, Co. Kerry, Ireland. M: [phone] E: [e-mail]. 9
Before operating the machine, ensure that all safety guards are firmly in place and in good condition.
If worn or damaged, replace immediately.
Before operating the machine, check the tightness of all nuts and bolts, particularly on fixing
elements.
WARNING: Danger of crushing and shearing can exist when components are operated by
hydraulic or pneumatic controls
.
Before leaving the tractor or before adjusting, maintaining or repairing the machine, turn off the
engine, remove the ignition key and wait until all moving parts have come to a stop.
Keep clear of machine operating area.
Hydraulic System
WARNING: Hydraulic system is under pressure.
When fitting hydraulic valves or cylinders, ensure that connections have been made correctly,
Before connecting hoses to the tractor hydraulics, ensure that the tractor and machine circuits are not
under pressure.
It is strongly recommended that the operator marks the hydraulic connections between the tractor and
machine, to avoid making the wrong connection.
WARNING: Functions could be reversed. (for example: lift/lower).
Check hydraulic hoses regularly! Worn or damaged hoses must be replaced immediately.
Replacement parts must be in accordance with the manufacturers recommendations concerning
specifications and quality.
Should a leak be found, take all necessary precautions to avoid accidents.
Any liquid under pressure (particularly oil from hydraulics) can penetrate the skin and cause severe
injury. If injured, see a doctor immediately, there could be a danger of infection.
Before any adjustments, maintenance or repairs are carried out, lower the machine, depressurize the circuit,
turn off the engine and remove the ignition key.

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JM AGRI DESIGN. Derrymore East, Tralee, Co. Kerry, Ireland. M: [phone] E: [e-mail]. 10
Operating Instructions
1. When picking up a bale, it is best to tilt the JM handler forward slightly so the top of the
mainframe (C) touches the top of the bale. By having the bale touching at point A, B & C
ensures a tight grip at seen in figure 1
Figure 1.
2. Before lifting the bale, squeeze the handler fully. When the bale is initially lifted squeeze the
handler again, as more squeeze can be achieved when the bale is off of the ground.
3. If travelling a sizable distance, it is best to tilt the handler back to allow the bale to site into
the handler as seen in figure 2.
Figure 2.
A
B
C