Wacker Neuson C 48/13 User manual

Operator’s manual
Battery charger
C 48/13
03.2015
5100010183en / 03

Manufacturer
Wacker Neuson Produktion GmbH & Co. KG
Preussenstrasse 41
80809 Munich
www.wackerneuson.com
Tel.: [phone]
Fax: [phone]
Original operator's manual

5100010183IVZ.fm 3
1Preface....................................................................................................................... 5
2 Introduction ............................................................................................................... 6
2.1 Application of the manual............................................................................................... 6
2.2 Storage location of the manual ...................................................................................... 6
2.3 Accident Prevention Regulations ................................................................................... 6
2.4 Additional information..................................................................................................... 6
2.5 Target group................................................................................................................... 7
2.6 Explanation of symbols .................................................................................................. 8
2.7 Wacker Neuson Contact partner.................................................................................... 9
2.8 Limitation of liability........................................................................................................ 9
2.9 Product identification of the machine ........................................................................... 10
3 Safety ....................................................................................................................... 11
3.1 Policy............................................................................................................................ 11
3.2 Application in accordance with the intended purpose.................................................. 11
3.3 Structural changes ....................................................................................................... 12
3.4 Responsibility of the operator....................................................................................... 12
3.5 User responsibilities..................................................................................................... 12
3.6 Personnel qualification ................................................................................................. 13
3.7 General sources of danger........................................................................................... 13
3.8 General safety instructions........................................................................................... 13
3.8.1 Working area................................................................................................... 13
3.8.2 Service ............................................................................................................ 14
3.8.3 Safety of persons ............................................................................................ 14
3.8.4 Handling and use ............................................................................................ 14
3.9 Specific safety instructions - Battery charger ............................................................... 14
3.9.1 External influences.......................................................................................... 14
3.9.2 Operational safety........................................................................................... 14
3.10 Electrical safety ............................................................................................................ 15
3.10.1 Extension cable and cable drum..................................................................... 15
3.11 General safety instructions - Battery charger............................................................... 16
3.12 Maintenance................................................................................................................. 17
3.13 Personal Protective Equipment.................................................................................... 17
3.14 Behavior in dangerous situations................................................................................. 18
4 Standard package ................................................................................................... 19
5 Setup and function ................................................................................................. 20
5.1 Application area ........................................................................................................... 20
5.2 Brief description ........................................................................................................... 20
Inhalt

45100010183IVZ.fm
6 Components and operator's controls ................................................................... 21
7 Transport ................................................................................................................. 22
7.1 Loading and transporting the machine ......................................................................... 22
8Storage..................................................................................................................... 23
9 Operation ................................................................................................................. 24
9.1 Before commissioning .................................................................................................. 24
9.1.1 Control procedures before commissioning ...................................................... 24
9.2 Commission.................................................................................................................. 25
9.3 Operation...................................................................................................................... 26
9.4 Decommissioning ......................................................................................................... 26
10 Maintenance ............................................................................................................ 27
10.1 Maintenance table ........................................................................................................ 27
10.2 Maintenance jobs ......................................................................................................... 27
11 Troubleshooting ...................................................................................................... 29
11.1 Fault table..................................................................................................................... 29
11.2 Fault table - rechargeable battery................................................................................. 30
12 Disposal ................................................................................................................... 31
12.1 Disposal of old electrical and electronic equipment...................................................... 31
13 Technical data ......................................................................................................... 32
13.1 Extension cable ............................................................................................................ 33
14 Glossary ................................................................................................................... 34
EC Declaration of Conformity ................................................................................ 37
DIN EN ISO 9001 certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

1 Preface
100_0000_0002.fm 5
1 Preface
This operator's manual contains information and procedures for the safe opera-
tion and safe maintenance of your Wacker Neuson machine. For your own safety
and to protect against injuries, you must thoroughly read the safety instructions,
familiarize yourself with them and observe them at all times.
This operator's manual is not a manual for extensive maintenance or repair work.
Such work must be carried out by the Wacker Neuson service department or by
certified technically trained personnel.
When building this machine, great value was placed on the safety of its operator.
However, an improper operation or improper maintenance can pose dangers.
Please operate and maintain your Wacker Neuson machine in accordance with
the information in this operator's manual. It will reward your attention by providing
you with a trouble-free service and high level of availability.
Defective machine parts must be exchanged immediately!
Please contact your Wacker Neuson contact partner for questions regarding op-
eration or maintenance.
All rights are reserved, in particular the right of duplication and distribution.
Copyright 2015 Wacker Neuson Produktion GmbH & Co. KG
This operator's manual - even in part - may only be reproduced, used, pro-
cessed, copied or distributed with the expressed, prior written consent from
Wacker Neuson.
Any type of reproduction, distribution or storage on data carriers in any form or
type that is not approved by Wacker Neuson represents a violation of the valid
copyright and will be prosecuted.
We reserve the express right to technical modifications that are used to improve
our machines or to raise the safety standard, even without special notice.

2 Introduction
6100_0000_0013.fm
2 Introduction
2.1 Application of the manual
This manual is to be considered as part of the machine and must be securely
stored for the entire service life. This manual is to be passed on to each subse-
quent owner or user of this machine.
2.2 Storage location of the manual
This manual is a component of the machine and must be stored in the immediate
vicinity of the machine so as to be accessible to personnel at all times.
If the manual is lost or a second copy of this manual is needed, there are two
options to obtain a replacement:
Download from the Internet - www.wackerneuson.com
Contact a Wacker Neuson contact partner.
2.3 Accident Prevention Regulations
In addition to the notes and safety instructions in this manual, the local accident
prevention regulations and the national industrial safety regulations also apply.
2.4 Additional information
This manual applies to various machine types from one product series. For this
reason, some illustrations may vary slightly in appearance from the acquired ma-
chine. In addition, version-specific components may be described that are not in-
cluded in the standard package.
The information contained in this manual is based on machines that were man-
ufactured at the time of printing. Wacker Neuson reserves the right to make un-
announced modifications to this information.
It must be ensured that possible modifications or supplements on the part of the
manufacturer are introduced in this manual immediately.

2 Introduction
100_0000_0013.fm 7
2.5 Target group
Note: People who work with this machine must be trained regularly regarding
the dangers of handling the machine.
This operator's manual is intended for the following people:
Operating personnel:
These people are instructed in the machine and are informed of possible dan-
gers in the event of improper behavior.
Technically trained personnel:
These people have a professional training as well as additional knowledge and
experience. They are able to evaluate the tasks assigned to them and recognize
potential dangers.

2 Introduction
8100_0000_0013.fm
2.6 Explanation of symbols
This manual contains particularly emphasized safety instructions in the catego-
ries: DANGER, WARNING, CAUTION and NOTE.
Before all work on and with this machine, the notes and safety instructions must
have been read and understood. All notes and safety instructions in this manual
must also be passed on to the maintenance, repair and transport personnel.
Notes
Note: Supplementary information.
DANGER
This combination of the symbol and signal word indicates a hazardous situation
that will result in death or serious injury if not avoided.
WARNING
This combination of the symbol and signal word indicates a hazardous situation
that can result in death or serious injury if not avoided.
CAUTION
This combination of the symbol and signal word indicates a possible hazardous
situation that can result in minor injury and damage to the machine if not avoid-
ed.

2 Introduction
100_0000_0013.fm 9
2.7 Wacker Neuson Contact partner
Depending on your country, your Wacker Neuson contact partner is Wacker
Neuson service, a Wacker Neuson affiliate or a Wacker Neuson dealer.
On the Internet under www.wackerneuson.com.
The manufacturer's address is found at the beginning of this manual.
2.8 Limitation of liability
For the following violations, Wacker Neuson dismisses any liability for personal
injury or material damage:
Failure to observe this manual.
Application in accordance with the intended purpose.
Application of untrained personnel.
Use of spare parts and accessories that are not approved.
Improper handling.
Structural modifications of any kind.
Failure to observe the "general terms and conditions" (AGB).

2 Introduction
10 100_0000_0013.fm
2.9 Product identification of the machine
Data of the nameplate
The nameplate contains information that uniquely identifies this machine. This
information is required for ordering spare parts and when inquiring about techni-
cal issues.
Enter the information about the machine in the following table:
Item Designation Your information
1 Group and model
2 Year of manufacture
3 Serial number
4 Version number
5 Item number

3 Safety
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3 Safety
The notes and safety instructions in this chapter apply for all machine types de-
scribed in this manual.
3.1 Policy
In keeping with the latest technological developments
The machine is built in keeping with the latest technological developments and
according to the recognized technical safety rules. Nevertheless, improper use
can result in hazards to life and limb of the user, third parties or to damage to the
machine and other material assets.
3.2 Application in accordance with the intended purpose
The machine is intended for charging rechargeable batteries.
The machine may only be combined and operated with permissible components.
The machine may only be operated with the accepted rechargeable battery from
Wacker Neuson.
Application in accordance with the intended purpose also includes the observa-
tion of all notes and safety instructions in this manual as well as complying with
the prescribed care and maintenance instructions.
Any other or exceeding use is considered improper. The manufacturer's liability
and warranty are canceled for any damage resulting from improper use. The risk
lies entirely with the operator.
In particular, misuse is considered:
Connecting non-permissible components.
Operating the machine outside of the power rating.
Operation contrary to the notes and safety instructions fixed to the machine
and included in the manual.

3Safety
12 100_0201_si_0003.fm
3.3 Structural changes
Structural changes may not be made without written approval from the manufac-
turer. Unapproved structural changes may result in this machine posing dangers
for the operator and/or a third party as well as cause machine damage.
In the event of unapproved structural changes, the manufacturer's liability and
guarantee are also not applicable.
The following in particular are considered structural changes:
Opening the machine and a permanent removal of elements.
Installation of spare parts that do not originate from Wacker Neuson or are
not comparable in the design system and quality of the original parts.
3.4 Responsibility of the operator
The operator is the person who operates this machine for commercial or eco-
nomical purposes or who releases it to a third party for use / application and dur-
ing operation bears the legal product responsibility for the protection of the per-
sonnel or third party.
The operator must make the manual available to personnel at all times and make
sure that the user has read and understood this manual.
3.5 User responsibilities
Know and implement the applicable industrial safety regulations.
Use a risk assessment to identify the dangers that result from the working
conditions at the site of application.
Create operating instructions for the operation of this machine.
Regularly check whether the operating instructions correspond to the current
status of rules and standards.
Clearly regulate and specify the responsibilities for installation, operation,
troubleshooting, maintenance and cleaning.
Train personnel at regular intervals and inform them of possible dangers.
Provide the personnel with the necessary protective equipment.

3 Safety
100_0201_si_0003.fm 13
3.6 Personnel qualification
This machine may only be operated and used by trained personnel.
In the event of misuse, misapplication or operation by untrained personnel, dan-
gers threaten the health of the user or third parties and damage to or the com-
plete failure of the machine also threatens.
In addition, the following previous conditions apply to the operator:
Be physically and mentally eligible.
No influence on the ability to respond due to drugs, alcohol or medication.
Be familiar with the safety instructions in this manual.
Be familiar with the use of this machine in accordance with the intended pur-
pose.
Have reached the minimum age to operate this machine.
Instructed in the independent operation of the machine.
3.7 General sources of danger
Residual dangers in particular are hazards when dealing with machines that, de-
spite a safe design, cannot be eliminated.
These residual dangers are not obvious and may be the source of a possible in-
jury or health hazard.
If unforeseeable residual dangers occur, the operation of the machine is to be
stopped immediately and the competent manager is to be informed. This man-
ager shall make the following decisions and initiate everything required to elimi-
nate the occurring risk.
If necessary, the machine manufacturer is to be informed.
3.8 General safety instructions
The safety instructions in this chapter include the "general safety instructions"
that are listed in the manual according to the applicable standards. There may
be notes included that are not relevant for this machine.
3.8.1 Working area
Keep the working area tidy. Cluttered or dark working areas can cause acci-
dents.
Always secure the machine against tipping, rolling, sliding and falling over.
Risk of injury!

3Safety
14 100_0201_si_0003.fm
3.8.2 Service
Only have the machine repaired or maintained by qualified technically trained
personnel.
Only use original spare parts. This preserves the operational safety of the
machine.
3.8.3 Safety of persons
Working under the influence of drugs, alcohol or medication can cause seri-
ous injuries.
Appropriate protective equipment is to be worn for all work. Appropriate pro-
tective equipment reduces the risk of injury considerably.
Remove tools before operating the machine.
3.8.4 Handling and use
Never operate machines whose switches are defective. Have defective
switches exchanged immediately. Machines with defective switches have a
high risk of injury.
Store unused machines out of the reach of children. The machine may only
be operated by authorized personnel.
Handle the machine with care. Have defective parts exchanged immediately
before the machine is operated. Defective machines have a high risk of acci-
dents.
Use the machine, accessories, insertion tools, etc. according to these instruc-
tions.
3.9 Specific safety instructions - Battery charger
3.9.1 External influences
Only use the battery charger indoors and keep away from rain and moisture.
3.9.2 Operational safety
Only charge approved rechargeable batteries from Wacker Neuson.
Damaged battery chargers may not be used.
Damaged rechargeable batteries may not be recharged.
Immediately de-energize the battery charger in the event of faults.

3 Safety
100_0201_si_0003.fm 15
3.10 Electrical safety
The connector plug of the battery charger must fit in the plug receptacle. The
connector plug may not be modified in any way. Do not use the adapter plug
together with grounded machines. Unmodified plugs and plug receptacles re-
duce the risk of an electric shock.
Avoid physical contact with grounded surfaces. There is a higher risk of elec-
tric shock if your body is grounded.
Keep machines of any kind away from moisture. Penetrating moisture in-
creases the danger of an electric shock.
Do not divert the cable from its intended use. Protect cable from heat, oil and
sharp objects. Damaged or entangled cables increase the risk of an electric
shock.
When working outdoors, only use cables that are suitable for outdoor use.
The use of a cable that is suitable for outdoor use reduces the risk of an elec-
tric shock.
If work in a moist environment cannot be avoided, a fault current protective
switch must be used. Fault current protective switches reduce the risk of an
electric shock.
3.10.1 Extension cable and cable drum
The following points must be observed in order to minimize the danger of injuries,
fire, electric shock and material damage:
The extension cable and cable drum must be inspected and undamaged.
Only use extension cables with grounded conductors and a grounded con-
ductor terminal to the plug and coupling.
Only use inspected extension cables and cable drums that are suitable for
construction site use.
Damaged extension cables and cable drums may not be used and must be
replaced immediately.
Cable drums and multi-pole plug receptacles must have the same require-
ments as extension cables.
Protect extension cables, cable drums, multi-pole plug receptacles and con-
nection couplings from moisture.
The extension cables and cable drums must be completely unrolled before
operation.

3Safety
16 100_0201_si_0003.fm
3.11 General safety instructions - Battery charger
The following notes must be observed:
Check the cable and plug before using the battery charger. A damaged bat-
tery charger, cable and plug increase the risk of an electric shock.
Do not use the battery charger if damage has been found. Do not open the
battery charger yourself, but rather only have it repaired by qualified techni-
cally trained personnel who are using original spare parts.
Only use the battery charger indoors and keep away from rain and moisture.
The penetration of water into the battery charger increases the risk of an elec-
tric shock.
Only charge approved rechargeable batteries from Wacker Neuson.
The battery charger may not be exposed to heat or fire. Storage in direct sun-
light is to be avoided.
The battery charger may not be exposed to any mechanical impacts.
Rechargeable batteries that are not intended for use together with the ma-
chine may not be used.
If the connections are dirty, clean these with a dry and clean cloth.
Once the charge cycle is complete, the rechargeable battery is to be discon-
nected from the battery charger.
Do not operate the battery charger on easily flammable surfaces (e.g. paper,
textiles) or in flammable environments. Risk of fire!
Do not operate the battery charger in freezing temperatures and do not place
it in direct sunlight.
The connector plug of the battery charger must fit in the plug receptacle. The
plug may not be changed in any way. Do not use any adapters, since these
are usually designed without a grounded conductor terminal. In this case,
there is an increased risk of electric shock.
Avoid physical contact with grounded surfaces (tubes, heaters). If the body is
grounded, there is an increased risk of electric shock.
Keep battery charger away from children.
Always keep the battery charger clean and dry. Dirt accumulation results in
the danger of an electric shock.
Keep the power cable clean and avoid the effects of heat, oil, sharp edges or
moving machine parts on the cable. The power cable may not be used for
carrying or suspending the machine. Do not pull the cable to pull the plug out
of the plug receptacle.
Dispose of properly.

3 Safety
100_0201_si_0003.fm 17
3.12 Maintenance
The following notes must be observed:
This machine may not be maintained, repaired, adjusted or cleaned while
switched on.
Adhere to maintenance intervals.
Observe the maintenance schedule. Non-listed work must be taken over by
the service department of the Wacker Neuson contact partner.
Immediately replace worn or damaged machine parts. Only use spare parts
from Wacker Neuson.
Keep the machine clean.
Maintenance jobs must be performed in a clean and dry vicinity (e.g. workshop).
3.13 Personal Protective Equipment
Note: In order to avoid possible injuries when dealing with this machine, person-
al protective equipment must be worn for all work on and with this ma-
chine.
Pictogram Significance Description
Wear safety shoes! Safety shoes protect against
crushing, falling parts and slip-
ping on slippery surfaces.
Wear protective gloves! Protective gloves protect
against abrasions, cut injuries,
punctures as well as hot surfac-
es.

3Safety
18 100_0201_si_0003.fm
3.14 Behavior in dangerous situations
Preventative measures:
Always be prepared for accidents.
Keep first-aid equipment on hand.
Make personnel familiarized with accident reporting, first aid and rescue fa-
cilities.
Keep access routes clear for rescue vehicles.
Train personnel in first aid measures.
gMeasures in case of emergency:
Immediately switch off machine.
Bring injured and other people out of the danger zone.
Initiate first aid measures.
Alert rescue forces.
Keep access routes clear for rescue vehicles.
Inform the person responsible at the site of application.

4 Standard package
100_0201_sd_0003.fm 19
4 Standard package
The standard package includes:
Battery charger.
Operator's manual.
Parts book.

5 Setup and function
20 100_0201_sf_0003.fm
5 Setup and function
5.1 Application area
The battery charger is used to charge the Wacker Neuson rechargeable battery.
5.2 Brief description
This machine is a battery charger for the efficient and quick charging of recharge-
able batteries. The battery charger essentially consists of a charging system, fan,
charging plug and a power cable.
The charging process is automatically adjusted to the current charge situation of
the rechargeable battery. If the rechargeable battery is fully charged, the battery
charger automatically switches off.