Wadkin Bursgreen bao User manual

BOOK No. B408M

Modifications

are

made

to

these

books

from

time

to

time and

it

is

important

therefore that

only

the book sent with the machine should

be

used

as

a

working manual IPLEASE INSERT

SERIAL

NUMBER OF MACHINE

--------------~

INSTRUCTION

MANUAL

FOR

Roller Feed Planer &Thicknesser

TABLE

ROLLER

CONTROL

LEVER.

'1'AI11.E

LOCKING

IIANDLI':

.

TABLE

IUSE

AND

FALL

HANDWHEEL

CHIP

CHUTE

AND

GUARD.

FOR REPLACEMENT PARTS, TOOLS & ACCESSORIES

CONTACT

BRIAN

STACEY

STARTER

FOR

CUTTERBLOCK

MOTOR.

FEED

MOTOR

CONTROL

SWITCH.

Telephone:

Fence

Houses

2385

(5

lines) Telex: 53441 (Bursgreen Duram)

1

,

I'

www.DaltonsWadkin.com

:-,-,-

..

"

Application

Castrol

Worm

Boxes

Alpha

617

General

Magna

ED

Lubrication

Pneumatic

Hyspin

Lubricators

AWS

32

Grease

Spheerol

AP.3

Brake

cable

Cables

grease

BURSGREEN (DURHAM)

LIMITED

APPROVED

LUBRICANTS

Approved

Lubricant

B.

P.

Shell

Esso

Energol

CS425

Vitrea

75

Pen-O-Led

E.

P.3

Energol

Vitrea33

Esstic

50

HP.20

Energol

Tellus

Nuto

HL

65

27 H 44

Energrease

Alvania

3

Beacon

3

LS.3

Starfak

Premium

3

Energrease

Alvania

Multi

-purpose

L21M 3

grease

H

.j

!

":-'

..

-

Texacoj

Wadkin

Caltex

Regal

L.2.

Oil

J

Ursa

Oil

L.4.

P.20

Rando

Oil

HDA

Regal

L.6.

www.DaltonsWadkin.com

5

SPECIFICATION

Length

of

thicknessing

table.

Ov"r311

len,)th

includinq

J.lter

roll",rs

..

Capacit

of"rnachine

•...

C.Jttinq

circlo

diilrTIpl"r of

Cllttr,!

.lock

•.

Speed

bf

cuttnrblock

•..

~uffibpr

of

cutters:

5landard

..

Uptional

extra.

H.F.

of

Clt

lerblcck

motor.

...

S ri

spoed

of

culterblock

motor:

~O

cycles.

U)

c,(cles.

Diameter

of

fo"j

rJllers

Feed

speeds

per

minute:

3

p~ase

•..

Floor

spac".

Net

weight.

Table

Roller

Control

Lever

Table

Locking_---'

__

Handle.

Table

Rise

and

Fall

Handwheel

IN"T

ALLATlON

1

phase

.•.

FIG.

I.

Remove

orolective

coating

from

Lright

parts

by

applying

d

c~oth

soaked

in

paraffin,

lJrpentine

or

oth"r

sol""nl.

iVti!'n

rTi;lc~inp

is

cased

for

expol

t,

the

outer

t"f;jn

rol,ors

~nd

[is"

and

fall

hand'Nheel

are

removurj and

packed

in

the

parcel.

Removp

and

re-

u:"sn:nLlc:)

;;s

sh:)wn

in

fig.

1.

To

Rpversp

Direction

Ch~n?e

,;

2 and 13:t

To

Reverse

Direction

Chanqe

11:;

anj

B-3

L'>.'Ur1I--t-'L.L:.._L

J

lz

L-M""-''---L

I

'-------'

~IRING

DIAGR~~

FOH

THREE

FH~3E

3JPPLY.

FIG.2.

28

"

3:'//'

12'il"wide x

7"

4"

5,000

rpm

2

3

3,000

rpm

3,600

rpm

2"

15

&

30ft.

22ft.

35;;''' x

25>2"

620

lb.

WIRING

DETAILS

deep

710mm

900mm

3l0mm

x

180mm

lOOmm

5,000

rpm

2

3

3,000

rpm

3,600

rpm

50mm

4,5

&

9m

6.7m

900mm

x

650mm

275

kg.

The

motor and

control

gear

have

been

wired

in

before

despatch.

All

that

is

required

is

to

connect

the

power

supply

to

the

starter.

Points

to

note

when

connecting

to

power

supply:

1.

Check

the

voltage,

phase

and

frequency

correspond

to

those

on

the

motor

plate,

also

the

correct

coils

and

heaters

are

fitted

to

thE

starter.

2.

It

is

important

that

the

corrpct

cable

is

used

to

give

the

correct

voltage

to

the

starter

a~

running

on

low

voltage

will

damage

the

mote

3.

Check

the

main

line

fuses

are

of

the

correCL

capacity.

See

list

below.

4.

Connect

the

line

leads

to

the

appropriate

terminals.

See

Fig.

2

for

three

phase

supply.

5 Check

all

connections

are

sound.

6.

Check

the

rotation

of

both

motors

for

the

correct

direction.

If

these

are

incorrect

reverse

any two

of

the

line

lead

connections.

For

single

phase

supply

refer

to

booklet

supplied

with

starter

for

wiring

details.

Voltage

Phase.

SoW.G,

Tinned

l:.!!:!p~

550/400/440

380/420/340/380

220

20U

-250

3

I

Copper

Wire

23

22

"21

17

20

24

29

65

Fuse

capacity

should

not

exceed

three

times

full

load

current

of

machine.

Remove

Side

Panel

to

Grease

Gear

Box. 1 Turn

Per

Week

Oil

Under-

Table

L.ii~n~k~s~-J==~~~~~~~wil

Weekly.-

Grease

Both

Ends

of

Motors

2

Turns

per

Year.

LU8RICAT

ION

Oil

Slide

Pillar

Weekly

FIG.3.

It

is

advisable

to

ke!'p

all

b~ight

parts

covpred

with

a

thin

film

of

oil

to

prevent

lusting.

TYPE

OF

OIL

RECO~';iv'IEI,DE;)

('miEk

EN

..

125

TYF'E

OF

GfiEASF.

RECO;c,lt.ENDED

SHELL ALV,,N1I13.

".

i

I

www.DaltonsWadkin.com

~

I

; ,

6

All

adjuslnlPllts

and

alignmentH

listed

helow

hav~

IJ(:ell

carefully

bel

and

checked

and the whole machine thoroughly

tested

before

despatch

from

the

works.

During

the

first

few

weeks

of

operation

and

at

regular

intervals

afterwards

certain

items

such

as

belt

tension

and

chain

tension

should

be

checked

carefully.

When

adjust

ments

are

necessary

proceed

in

accordance

with

the

relative

instrue'ions

given.

TABLE

HOLLEHS

~~TheaiiH::ri'1crfon

table

rollers

or

bed

rollers

revolve

on

sealed

for

life

ball

bearings

which

require

no

lubrication.

On

machines

prior

to

serial

no. 63457

rollers

were

Individually

adjusted

by

set

screws

under

the

bearing

blocks

and

should

be

adjusted

to

suit

the

relevant

working

conditions,

On

all

machines

after

this

number,

the

rollers

are

automatically

adjusted

in

relation

to

the

table

surface

by a

single

operating

lever

at

the

infeed end of

the

table.

A

calibrated

scale

(0

-

3)

above

the

lever

indicates

the

relevant

positions,

a guide

to

which

is

as

follows:

At

Min. 0

-RoHers-

are

level

with

table

surface

and

only

very

fine

cuts

on

selected

pre-machined

timber

are

generally

possible

on

this

position.

Feed

permitting,

however,

very

accurate

step

free

planing

can

be

carried

out In

this

position.

Positions

I and 2.

-These

positIons

are

the

normal

ones

for

general

use,

combining

good feeding with

first

class

results.

Position

3 maximum

This

is

for

use

with wet,

twisted

or

roughly

sawn

material

where

feeding

Is

most

important

feature.

In

all

cases

the

lowest

position

consistent

with good and

regular

feeding

should

be

used

as

this

will

give

the

best

possible

results.

Should

the

table

rollers

be

removed

for

any

r"p-~on

Gare

must

be

taken

to

replace

them

exactly

as

before

'wise

the

setting

will

be

disturbed.

"

must

be

emphasised

thal

a

really

good

surface

finish

from

a

thickn!'ssing

machine

Is

only

possible

when

the

face

of

the

timber

resting

on

the

machine

table

is

flat

and

has

a

reasonable

finish.

Wherever

practicable

this

face

should

be

pre-machined

on an

overhand

jointer

Or

surfacer

to

remove

twist

and

other

irregularities.

'/ HEAR PHESSUHE

BAH

FIG.4.

FHONT PRESSUHE

BAR

FEED

ROLLER

AND

PRESSUHE

BAH

SETTINGS

~1'hese

are

pre-set

at

works

in

accordance

wHll

Fig.

4 and

tical

adjustment

relative

to

the

cutterblock

is

neither

possible

nor

necessary

provided

the

cutters

are

correctly

~set

with

the

special

setting

gauge

supplied

with

each

machine.

, Should

replacement

feed

rollers

or

pressure

bars

be

fitted

at

any

time

the

settings

should

be

very

carefully

checked

with

Fig.

4.

Some

slight

advantage

in

finish

or

feeding

may on

occasions

be

obtained

by

increasing

or

decreasing

the

tension

of

the

pressure

bar

or

feed

roller

springs.

The

springs

should

never

b~

compressed

to

a point

where

the

feed

rollers

and

pressure

bars

cannot

lift

sufficient

to

allow

the

maximum

cut

to be

taken.

BELT

TENSION

--'l'lie-curreriilock

drive

Is

by 2

Vee

belts

from

a 3

HP

motor.

Tension

is

effeeled

to

these

belts

by an

adjustable

jockey

pulley.

To

adjutit, rerllove

sheet

steel

panel

from

drive

side

of the machine

~lnd

tUrn the 'knurled

nut

"A"

in

Fig.

5 ill the

dlrectioll

indicated

until

the

required

tension

is

reached.

Replace

panel

before

operating

machine.

FEED

CHAIN

'l'IO:NSIUC;

--DrlveToIe'ca

i:ol1ers

is

by

roller

chain

frulIl

a worm

gearbox

directly

coupled to

the

feed

motor.

Feed

motor

on 3

phase

machines

is

2

speed

giving

feed

speeds

of

15

and

30

ft/min

(4.5

and

9

m/min)

and

on

single

phase,

single

speed

giving

a feed

speed

of 22

It/

min

(6.7

m/min)

only.

The

feed

chatn

must

be

run

with

sufficient

slack

to allow

the

front

or

serrated

feed

roller

to

freely

lift t" (6

01/

m)

from

rest

position.

To

adjust,

remove

drive

side

panel,

loosen

the

two

nuts

"B"

in

Fig.

5

and

move

idler

sprocket

as

required.

Check

feed

roller

lift

as

above,

tighten

nuts

and

re-

place

panel

www.DaltonsWadkin.com

8

FOH

SOFT

WCXJD

FOR

HARD

WOOD

,~4j

~L,·

11

FOH

DRY

FOR

DRY

I

C

SOFT

WOOD

o

HARD

WOOD

FIG.

7.

CUTTER

CARE

The

cutter,

supplied

1Tn

12~"I~ng

(3!~mm)

x

l~"

wide

(32

mm)

x

~"

thick

(3mm)

In

Lalanc~c

sets.

They

sho~ld

be

kept

In

balanced

sets

by

ensuring

that

the

cutters

have

equal

dimensions

after

grinding

and

that

the

cutting

edge

is

straight

and

parallel

to

the

back

For

general

work kn

angles

for

oft

and

hard

woods

arp

rec~mmanded

as

in

Fig.

7

(a

and

(b).

Whnn

a

very

fine

finish

is

requi

in

dry

soft

and

hard

woods a

slight

front

bovel

is

given

as

in

Fig.

7

(c)

and

(d).

For

wet

or

green

timber

the

cuttIng

bnvel

may

be

decreas~d

five

degrees.

but

the

front

bevel

should

not

be

given.

Keep

th0

cutters

sh0rp

when

in

position

by

using

a

Linn

qr.Jd n

oil

tono

dipped

in

par"ffin.

Allow

tho

~;t(mn

to

rost

lightly

and f

la

t

rln

the

bevel

and

pass

over

th~

cutter

with

a

rotating

action

a few

limns.

Give

about

two

stokes

on

the

full

Inngth

of

each

knife

on

th"

fac

side

to

remove

all

burrs

from

the

cutting

edge.

Do

not

allow

a

heel

greater

than

1/32"

wide

on

the

bevel

before

removing

and

regrinding.

When

the

heel

becomes

too

wide

the

knives

may

heat

up

or

hdV(~

d

hdrrHw'r

i Tlli

('

f f

(~('

t

on

thf'

WI)ud

dnd

rnOTr>

than

,,,nm;d

power

will

be

required

to

run

t.he

cutt0rblock.

SETTING

THICKNESSlNG

TABLE

PAHALLEL

TO

CUTTERBLOCK

The

machine

table

is

accurately

set

parallel

to

cutterblock

before

despatch

but

should

it

bp

dislurbed

for

any

reaspn

it

must

bp

carefully

checked

and

made

parallel

to

th~

cutterblock,

if

necessary,

by

the

following

procedure.

1.

Feed a

short.

length

of

timber

approximately

2"

square

(SO

mm)

x IB"

long

(460

mm)

through

the

machine

to

one

side

of

the

thicknessing

table.

2.

Without

adjustment

to

the

height

of

the

lable

feed

the

timber

through

the

machin

n

again

on

the

opposite

side

of

the

table

to

that

in

item

1.

3.

If

;J

cut.

i'i

l.Jknn

or

it

does

not

Lluch

the,

w,)od

ddju',l

th"

finr

thread

adjusters

on

tllf)

under-

sIde

of

the

tabl"

to

suit

and

when

sot

tighten

a 11

Se

r

0W~}

•

As

the

knife

sptting

d~vicp

sets

the

knivos

parall"l

tu

the-

(utt"r~,l()ck

it

is

vItally

important

that

the>

t~blo

le;

"t

parallel

to

th~

knivps

for

accurate

thickn~ssing.

IG.B.

THICKNESSING

RULE

The

pointer

on

the

machine

table

is

pre-set

before

despatch.

Should

it

be

disturbed,

feed

a

piece

of

timber

through

the

machine

and

measure

the

thickness

accurately.

Check

that

the

reading

given

by

the

pointer

corresponds

to

the

thickness

of

timber

machined.

Should

adjustment

be

necessary

slacken

the

screw

"A"

in

Fig.

8

and

set

pointer

to

the

correct

thickness.

7

GENERAL

H

INT~;

1.

When

thicknessing

long

lengths

of.

timber

always

'support

after

the

machine

table,

otherwise

a

step

will

appear

on

either

or

both

ends.

See

fIg.

9

for

suggested

support

which

can

be

0,:):iily

mad'?

2.

Whrn

a

smooth

finish

is

-required

use

the

slow

feed

speed.

For

roughing

when

the

finish

is

not

important

use

the

fast

feed

speed.

3.

For

the

best

results

always

feed

the

timber

to

cut

with

the

grain.

4.

Should

the-timber

stiik

when

thicknessing

two

probable

causes

are

given

below:

(a)

The

table

rollers

are

set

too

low

in

the

tahle>.

(b)

Thp

spring

pressure

is

too

great

on

the

pressure

bars

and

too

little

on

the

-feed

rollers.

1

31"max.

24"min.

OVERALL

DIMENSIONS

OF

SUGGESTED

SUPPORT

SKETCH

SHO'NING

WOOD

SUPPOHT

IN

POSITION

SKETCH

SHOWING

WADKIN/BlffiSGREEN

HOLLEH

STAND

TYPE

VW

IN

POSITION.

www.DaltonsWadkin.com

f

1

8

i"'1liJ!.

2

3.

4.

O.

6.

7.

8.

9.

10.

11.

19

_______

-"">19

-

~

20

/

18

___

17

15

13

7

9------1

Ol------------~--~

6

paMITs'

!i2.....2ti

Dess;:riQtion

Ref

.No,

0-=1031 5 1

Foot

for

base.

12_

16

r

cadmium

washer.

13.

16

"

whit.

x

~tI

long

cadmium

hexagon

14.

head

bolt.

22

~"

whi

t.

x

'1;"

long

round

head

rew,

8-1031/53

2

Panel

for

base.

E-103

1/7

1

Base

~Standard).

.5.

C-l031/97

1

Base

Single

phase),

4

!04"

whit.

X

74"

long

(olJntersunk

screw.

16_

B-l031/67

1

Escutcheon

plate

fur

rotdty

:,w

itch

17.

(S

tandard)

•

lB.

A-l031/93

Escutcheon

plate

for

rotary

switch

19.

(Sin91e

phase).

20.

B-I031/16

Faceplate

for

rotary

switch.

21.

SR.1310BG74

San

ton

2

speed

rotary

sw

itch

(3phase.

22.

~O

cycles).

23.

SR.123

Santon

rotary

swi

tch

(lphase.

00

24.

cycles)

.

25.

SR.

1316AR65

San

ton

2

speed

rotary

swi

tch

(3phase.

26.

60

cycles),

27.

16

;\I"

washer.

28.

MAIN

Part

No,

84ADS/FO

8-1031/25

8-1031/65

8-1031/3

0-

to3

1/22

0-1797/62

0-1031/31

0-1031/3t

0-1031/21

A-1031/34

B-1031/52

0-1031/2

E-1031/1

12

4

o

-26

o

0-------4

27

r-------------

28

NUlle:

WhPfl

)r;.h:ring

replaC:Qment

3

P,Ht

NQ. and

C)f

the

machine.

FRAME

ASSEMBLY

lli?.i2.li

Q~iption

8

{,,,

whit.

x

1"

long

hexagon

head

bolt

_

4

~41l

whit.

x

1"

long

cheese

he,Jd

screw.

1

MEM

5

tdrter.

NUTE:

I

phase

and

60

cycle

supplies

h<Jve

separa

te

push

but

ton

controls

for

full

details

refer

to

rnanufac

turer.

1

Thicknessing

table

rule

~

English).

1

Thicknessing

table

rule

Metric).

t

Reba

t e 5

id(~

frame.

t

Hebdtf:

side

qU<lrd.

4

5/16"

washer.

4

5/16"

.whit.

domed

nut.

2

Knur

led

knoe

for

chip

chute.

1

Front

chip

chute.

t

Back

chip

chute.

1

Drive

5

id

~~

guard.

8

\"

whit.

nut.

2

Guard

tie

bdr.

1

Drive

5

ide

frame

panel.

1

Drive

5

ide

frame.

1

Main

frame.

www.DaltonsWadkin.com

CUTT

E

RBLOCK

ASSEMBLY

196

236

Re£",

No.

P"nt

No.

191

192

A-I031/61

193

194

A-I031/23

195

A-I031/30

196

8-1031/288

197

198

No.

150

199

C-1031/27

200

~:

16~~128J\

201

202

203

204

A-1031/39

205

A-1031/49

206

207

208

209

210

A-103l/33

193

2

8

2

E

8

6

258~

257~

256--~""

255-----

'----s~

254-----1~

252~

770

rew.

A-1032/22

8-1031/81

5G88506C4

8-1031/13

No.

155

C-1031/72A

~~1

A-~-41

225

226

227

228

229

230

231

232

233

234

235

236

237

238

239

240

241

242

243

244

245

246

247

248

A-1031/50

A-I031/32

C-1lJ31/27

A-I031/54

D-1810/2

A-1031/76

8-1031/74

8-1031/75

8-103l/75

1\-1031/73

2

6

2

10

2

4

8

2

1

2

1

2

23

24

244

~93

. g

"''''place-

NOTE:- 'Nhen

orderpJ.n

t-No.

and

ts

'-'''ote

ar

j

~:~1a~a~~.

~~

the

machine.

?;e,,:;:

bar

spring.

head

bolt.

t7,e!~:t:

'(

1"

long

hexagon

13"

sor-:ng

washer.

C,·t~~-blJck

washer.

'"

-~"'bl"'«

p:..Jlley.

,

C-.:t

t'?r

"d'';

life

bearl.ng.

$K~.

sp.~~~

:~~ring

housing.

Jr-:/'?

'-'l,:,e

....

"

l~"

long

stud.

S/IS"

'i'i~lt.

X1,,"lwood!"uff

key.

5;16"

Nlde

x

socket

C:.Jtte~blocki!/.;"

long

dog

pointed

'2"

....

hl

t.

X

'I

x

long

fluted

rivet.

~PI~~gi:mg

s~ud.

.

bearing

h?USlng.

1

cir::llp,

.

for

life

bearlng.

wrench.

S'2~.

long

drm

hexagon

across

t

.J..~~~fe

(121~'~

long).

c'-1tterbLock.

he.,.::!

2Cri?w.

/." x

/2"

long

cheese

-?res

5'Jr~

'cd':

spring.

8",.:'.:'1",

plate.

d)

Fe~d

~oller".~ft~~~

s~cket

head

grubscrew.

3a"

whl

t.

x

'8

~

..

whit.

n~t.

. p

end

plate.

Kni~e

set:~ng

~:~~~;

tie

bar:

Knife

setdng

rew

Stoo

bar.

,

ntersunk

head

se

~

~"

':"h~t.

x

~::

1~~9

~~~ket

head

grubscrew~

~"

....

hlt.

X'",

1

9.

p

bar

block.

Kick

back

fi~ge~n

t\oeket

head

grubserew.

/,i"

whit.

x

~

1

fie

bar.

Ki

ck

back

f.:.nger

1'-

Th'i~k

tie

bar

co

_~r.

Thin

tie

oa::

colla

....

Kic k bac!< f

lnger.

ROLLER

STAND

TYPE

VW

Ref.No.

Part

No,

251

8VW.3

252

S.122

253

8VW.8

254

8VW.4

255

8VW.2

~;*

8VW.l

258

8VW.6

NOTE: -

No

off

1

DescriPtion

Roller

stand.

T

l:)cking

handl'?

R;ller

stand

k7'Y'

and

fall

screw.

Roller

st~n?lrlS~dwn""el.

Ri:;'? and

fal...:..

ha

sq~

head

c;:-lt.

{3"

whit.

;(

1"

long

•

Yoke

of

roller

stand.

Roller.

~"

LACEMENT

PARTS

WHEN

ORDERU",O

~:;:.!)

SERIAL

NO.

OF

QUOTE

PART N •

.~,

THE

MAC'INE.

www.DaltonsWadkin.com

/

PU",LAR

ASSEMBLY

36

35

Rr:f

.N'2.

/1MS~4

3l.

32.

A-lU02/90A

33.

p"

t

t.

No.3U

3"

.

3':.),

A-103l/B3

3(" •

A-lOll/87

11.

'3H. lU

39.

A-103l/89

j

40.

A-1031/Ho

j

4J.

A-1031/fJ~

1

42.

2

4:3

•

1:0

"4.

0-1031/10

1

4~.

D-103l/8

1

4().

A-103l/:o1

47.

A-1031/9S

"

48.

7

49.

CK. HI7

50.

5J.

EW.:\i

2

~2.

8-lU31/42

1

53.

A-103l/94

Ref

.No.

Par

t

No.

81.

A::-r

002/87

82.

A-103l/4t)

83.

84.

A-1024/21

85.

A-l031/40

86.

C-l031/9

87.

88.

2

89.

A-1031/69

2

90.

A-l03l/47

1

91.

A-l03l/20

1

92.

1

93.

A-103l/48

1

94.

6203.F.

2

95.

A-l03l/78

1

<)().

5008-156

2

97.

1

36---

__

"

NOTE:-

Whnn

ord0ring

r"riaC0mant

parts

q~nt~

P~rt

No. and

Sprial

No.

of

the

machine.

Undert,lbll'

T'3bl(>

fisp

111)'

diCl,

t)l,)

~1I

wh

it.

x '>" 1

rH)rl

I1IUbsCI"W.

IJndertablp

support

t""lr 1 l,lrnp.

Undnrt

,11,10 t h

tl" Nh

i!

. x "ri" t

hp'fd

rfJ,I'~;;\

~,r.'N~

j"

[nn,!

11I>Xd'J'l[,

h"Jri

LoJ

t.

Un'"ier

tdt

1"

t·d

n

Wac,hf'I.

l],H

sI

irip

I:>I:3ckr>t.

Pillar.

'~J"

simp1.

0x

fhickrH'ss

'ldj

ti

ng

~,crr:w.

'1,"

whj

t.

x

long

hr:'xdgon

h(>

,rl

bolt.

:;pir'11

for

rise

<1fl'1 r

all.

3/16"

d x 2"

long

grovPI

lnk

sprinq

dowr:l.

Hoffmann

thrlJs

t

I'-le

p.

Th5ckn('ssing

t.~

bl~

r

isp

dnd

fall

rew.

(~01L1T

for

th.icknr:'ssing

tat-le

r i '",p

,lnd

rall

:,,:

rp'N.

pnser

iQtion

Jockey

pullr>y

arljusting

nut.

Belt

tension

SCTPW,

li"

wash~:r

•

Spr

in(J

for

hcH

tpns

i

oner.

Belt

tl?nSiOnPT

pivot

nut.

Levr:!T

for

belt

tensioner.

:a"

gas

.x

yj"

1'-on9

sockpt

head

qrubscT0W.

Y.i"

whit.

x !-/'

long

sock.et

head

grubSCTf'W.

J Qc k

ey

pulll?Y

pivot

shaft

collar.

Pivot

for

belt

tension

lever.

Belt

tension

pulley.

h"

whit

af"Totight

nut.

Bearing'

bush

for

belt

tension

pulley.

Fischer

single

seal

bearings.

Jockey

pullpy

distance

piece.

"Truarc"

40

m/m

internal

circlip.

l-S"

whit.

X

2~'f

lonq

stud.

~)b

•

62.

6').

66.

67.

6H.

b9.

70.

71.

72.

4

67

~.

i\-lU31/~H

:i-

H)3

/\_1\)\

A-

t/tll

A-W31/1l

el

8-

lO26/f<

Pe

t.t.

No."l

A-1031/'1ll

C-Jll3l/ll

B-1031/17

102

101

R1~1~'

c~l~jln'

102.

103.

104.

105.

106.

A-103l/35

107.

A-1027/86

108.

109.

110.

A-103l/~9

9

58

65

NO,nff

Description

2

3/16"

di~.

x

l~"

long

groverlOk

spring

dowel.

Nut

for

thicknessing

table

rise

and

fall.

5/16"

whit.

x

~"

long

socket

head

grubscrpw.

Pillar

end

cap.

Thjcknf'ssinq

table

pillar

key.

~!16"

whit.

x

~"

long

socket

head

cap

sr:rcw.

2 Hoffmann

thru~t

race.

t

Thicknp.ssing

table

rise

and

fall

s

ha

ft.

3/16"

dia.

x

l~'t

long

groverlok

spr

ing

dow"?l.

Collar

for

rise

and

fall

shaft.

Rise

and

fall

handwheel.

3"

plastic

handl!'?

~"

whit.

x

~"

long

hexagon

head

colt.

WashAr

for

handwheel.

~l"

Lore

x

I"

% X

~"

long

oill

le

hush.

Bracket

for

rise

and

fall

m0chanism.

1"

bore

x

l~"

olD

X

I"

lon'J

cil

i

tE'

bush.

Faceplate

for

rise

and

f~ll

handle.

~1I

whit.

x

k"

long

round

head

,screw.

lrl

'"

m

~'

\'

~IOS

110

JOCIo:EY

SPROCKET

103

~104

ASSEMel.Y

No.ofl.

1

2

1

~illl21lQ.Q

Bracket

for

jockey

sprocket.

3/16"

dia.

)(

l~"

long

groverlok

spring

dowel.

I"

whit.

x

112"

long

stud.

"

washer.

11

whit.

nut.

Jockey

sprocket

bearing

pin.

Countersunk

washer

for

jockey

sprocket.

5/16"

whit.

x

:1;"

long

countersunk

head

screw.

~"

bore

x

~.

% x

1~'

long

011ite

bush.

Jockey

sprocket

(19

teeth).

NOTE:-

WHEN

ORDERING

REPLACEMENT

PARTS

QUOTE

PART

NO.

AND

SERIAL

NO.

OF

THE

MACHINE.

www.DaltonsWadkin.com

'!

10

MOTOR

III

Ref

.No.

Part

No.

111

B-l031/80

112

113

114

115

116

117

118

119

120

!

121

122

8-1031/91

A.

~7

8-1031/82

8'

1031/82

MOUNTING

a;M

125

126

123~~%_~1

123

127

r,

l'cd

t

Nil.

)f

tll

..

flldcldr10.

~

Uescrl

1

Molor

pulley

50

cye

1

Motor

pulley

60

(ye

3

~4u

wh

it.

x

;",11

lonq

11<

dd

2

3/16

11

wide

)(

V2"

long

f<:,]ther

1

Brook

M66B. 3HP.

TEFC

2

4

foot

mountnd

3PH,

SO

eyc

,

Brook

D184,

3HP,

TEFC

motor,

2(541.)

l.p.rn.

foot

mounted

IPH,

SO

Lycll.'":'.

Brook

M66B, 3HP,

TEFC

Oil)tor,

348u

l.p.m.

foot

mounted

3PH,

60

lp'.>.

Goodyear

belt

(ree.:

\"

whit.-

aerotight

:t3"

washer.

\11

whit.

X

F~u

long

stud,

tu

whit.

x

1"

eounter':>llnk

sock,;,t

h(.'",,")

screw

(SO

cycles).

\"

whit.

x

l~~n

countr~rsunk

"()(k,,t

IF'dU

screw

(60

cycles).

Spind

le

end

pae

king

pi""

i'

f

\If

M.

f)o

Illut

,it

};,;II

thick

(50

cyelps).

~~~n~~~C~n16ba~~:~~s)~,,'(

t'

t('f

M.{,t)

IlldllJ!

Fdn

end

pdckirFj

)Ji'~ce

t'l

M,

t.,{; 111(,t

Uj

y~,u

thick

(50

cycle~).

Fan

end

pdcking

piece

fur

M.bG

fliJtor

l~u

thick

(60

cycles).

7Il

u

bore

x

1"

% x {ill

129

----f-'--:A

I

134

fulL~,

Pdfl

No.

12') N·). 0

120

A-103l/62

lL7

A-lU31/63

128

C-l031/12

129

13U

131

A-1031/71

134

13')

LIt:;

13(j

N::;.

~',

f f

1

4

1

2

1

2

1

123

124

A-

~031/5(,

2

4

1

3/16"

whit.

x /;/'

1009

refl.

110046

112

pi

lehes

Feed

gear

box

Cover.

161

I~-----------~><

159

-------"

NOTE: -When

order

ing

replacement

parts

quote

Part

No.

and

Ser'ial

No.

of

the

rnaehine.

163

&L.1i2..

.EllLl;!Q.

~2.ll

151

4

~/16"

whit.

152

A-1031/110

4

Pinion.

153

A-l031/116

4

Adj

us

t

ing

se

rew

for

pinio!l.

1,4

8

~Il

whit.

X

"2"

long

counter~;unk

hedJ

screw

155

A-1031/101

4

Hack

trapping

p

lil

te.

156

B-l03l/100

2

Adj

us

tmen

t

rack.

157

U-1031/4

1

Thickness

ing

tdlle.

158

A-103l/36

4

Thicknessing

t<.lL

le

s

tr

ip.

159

B-1031/24

2

Thicknes~ing

talle

roll

L'l

Lld(i«;t

(Ht

.Hdl

160

S-1031/68

2

O.lter

tdt.l'.:'

ro

lleI.

161

A-1031/110

8

Outer

tdbl€'

roller

br..l(

kf:'

t

:H1WJ

~)C

rew

l62

8

~"

whit.

x

~;,;

It

lonq

(hens<,

h",jlj

,1.

[(·w.

i63

A-1031/38

4

Undex·table

roller

bedr

lng

lLock,

164

DN.200

4

Fbcher

sealed

for

li

ft'

L"d

r

in').

165

8-1031/37

2 Undert-.:;lble

roller.

166

1

~It

whi

t.

x Yl"

10nC)

~,oc

ke

t

head

gluLsc

rew

167

A-103l/43

1

Thickn\~ssing

table

rise

,~

lid

fall

poin

tel'.

168

2

~"

did.

X

15"

10nq

fluted

r'

ive

ls.

178

fu."LLl'1..Q

•

Par

t No.

169

A-103l!IU

170

B-1ll31/24

111

172

A-1031/103

173

174

US

8-1031/99

176

A-l03l/118

177

178

A-1ll31/106

179

180

181

A-103l/

lU4

182

183

C-103l/98

184

A-l031/105

185

137

136

.".

144

~b"

gd

S

Gr

2

1

J

1

i~ut

grease

tube.

Feed

qedrbox.

{,U

whi

t.

x

~."

long

~aH

gelS

x

tu

long

socket

'1!H

whit.

J~rotiyht

nut.

Retbining

washer

for

worm.

'1!"

whit.

x

l~"

long

stud.

Brook

I.14,

2

speed

IEFC

motor,

710

and

1420

Lp.m.

flonge

mounted

3PH

SO

cycles

Blook

C.12

TEFC

motor,

1420

r,p.m.

f

Idng0

mounted

IPH

50

c

ye

les.

Brook

T

.14.

2

spl":Ad

TEFC

motor.

850

and

1700

r.p.m.

fla!lfje

mountE:!d 3PH

60

cycles.

G'!Zlrbox

sprock'Jt.

19

teeth,

3

phase

supply.

Gedrbox

sprvcket,

IS

teeth,

1

phase

supply.

~"

whit.

x :tu

long

socket

head

grubscrew.

~"

whit.

x

~"

long

socket

head

grubscrew.

;c4"

whit.

x

.tin

long

socket

head

grubscrew.

W"IIIl

for

feed

yeartox.

'3

phdSP

supply.

Worm

for

feed

g~~"rtox.

I

phdS8

~upply.

F{<f,U

worlllwhee~

t~e<lring

shdft.

'3/1V'

wide

x

14"

long

woodruff

key.

Wormwheel

for

feed

gearbox,

3

phase

supply.

Wormwheel

for

feed

gearbox,

1

phase

supply.

~tI

whi

t.

x y","

long

socket

head

grubscrew.

Renold

chain.

161

----I~

THICKNESSING TABLE

ASSEMBLY

Qescr

i.ll.i.!.9n

Undl'rtable

roller

adjustment

plate.

fh1cknessing

table

roller

bracket

(Lt.Hd)

l"

did.

plastic

ball,

\"

whit.

Undertable

roller

adjustment

handle.

tu

whit.

locknut.

"

whit.

x

~It

long

socket

head

grubscrew.

Undertdble

roUer

adj

us

tmen

t

cam.

Under

table

roller

adj

us

tment

spring.

0/16"

dia.

steel

ball.

2

Stop

screw

for

cam.

4

Y.i"

washer.

"

~tI

whit.

x

1)11

long

hexagon

head

bolt.

1

CJrn

outer

bedr

ing

pla

te.

2

~"

whit.

nut.

1

Undertable

adjusting

bracket.

1

~:rn

e;~~;~~

~e~f;~Ii~~a

te.

1

www.DaltonsWadkin.com

D o

-----,--------------------------------------------------------~

12"

BAD

--'----

CUT'J'ER

SETTING

The

knife

is

held

in

the

cutterhlock

by

a

wedge,

into

which

is

fitted

spring

loaded

balls,

these

balls

hold

the

knife

finger

tight

whilst

the

5-M12

hexagon

head

screws

are

loose.

This

allows

both

hands

to

be

free

to

adjust

the

blade~ensure

that

it

will

not

slip

back

during

setting

or

move

whilst

the

wedge

screws

are

being

tightened

up.

Should

any

other

method

of

cutter

setting

be

employed

the

amount

of

cutter

projection

must

correspond

exactly

with

that

given

by

the

setting

gauge

supplied

and

failure

to

observe

this

instruction

will

result

in

bad

feeding

and

poor

finish.

To

remove

the

knives

and

re-set

with

the

"BURSGREEN"

knife

setting

gauge,

proceed

as

follows:-

1

?

3

Remove

the

four

domed

nuts

and

washers

securing

the

guard

and

chip

chute

and

lift

the

complete

guard

clear

of

the

machine.

Turn

the

cutterblock

to

approximately

the

position

shown

in

FIG.6

and

loosen

the

5-M12

hexagon

head

screws,

carefully

remove

knife

from

cutterblock.

NOTE: When

grinding

it

is

most

important

that

knives

are

ground

dead

straight

and

balanced

in

pairs

or

sets.

An

efficient

re-grinding

service

is

available,

charges

are

moderate

and

service

prompt.

To

avail

yourself

with

this

service,

return

knives

to

BURSGREEN

(DURHAM),

FENCE

HOUSES,

TYNE

&

WEAR.

To

re-set

the

knives

the

cutterblock

should

be

in

the

approximate

position

as

shown

in

FIG.G.

Place

knife

in

between

wedge

and

cutterblock

with

the

blade

drawn

forward

slightly.

/'

4

Carefully

secure

the

knife

setting

device

'A'

FIG.G,

to

the

_I

cutterblock

with

the

two

knurled

locking

screws

'B'

as

shown

in

FIG.G.

/5

.

G

7

8

Whilst

turning

these

locking

screws

'B'

FIG.G,

knife

will

be

lowered

to

correct

setting

which

is

reached

when

knurled

screws

are

locked

in

position

and

knife

just

touches

knife

setting

device.

When

the

knife

is

correctly

set,

tighten

5-M12

hexagon

head

screws,

remove

knife

setting

device,

then

securely

lock

the

5-M12

hexagon

head

screws.

Rotate

cutterblock

until

the

is

in

position

and

repeat

the

procedure

until

all

the

kniv~s

have

been

set.

When

changing

knives

it

is

advisable

to

check

that

all

the

locking

screws

are

adequately

lubricated

and

quite

free.

Periodically

e'xamine

for

damage

or

cracks.

Any

doubtful

screws

should

be

replaced

and

all

screws

well

lubricated

with

"Molyslip"

or

similar

oil,

before

replacing.

P.T.O.

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Wadkin BURSGREEN BAO User manual

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