Wadkin S400 User manual
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LEICESTER
5400
HIGH
PRECISION
SURFACE
PLANERS
,
INSTRUCTION MANUAL No. 3014
www.wadkin.com
PREFACE
IMPORTANT
IT
IS OUR
POLICY
AND THAT OF OUR
SUPPUERS
TO
CONSTANTLY REVIEW
THE
DESIGN AND CAPACITY
OF
OUR
PRODUCTS. WITH THIS IN
MIND
WE
WOULD
REMIND
OUR
CUSTOMERS THAT WHILE
THE
DIMENSIONS AND PERFORMANce
DATA CONTAINED HEREIN ARE CURRENT
ATTHETIMEOF
GOING
TO
PRESS, ITIS POSSIBLE THAT
DUE
TO
THE INCORPORATION
OF
THE LATEST DEVELOPMENTS
TO
ENHANCE PERFORMANCE,
DIMENSIONS
AND
SUPPLIERS
MAY
VARY
FROM THOSE
ILLUSTRATED
THIS MANUAL IS WRITTEN AS A GENERAL GUIDE. A TYPICAL
MACHINE IS SHOWN TO ILLUSTRATE THE MAIN FEATURES.
Failure
to
comply with instructions in this
book
may invalidate-the guarantee
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HEALTH
&
SAFETY
SAFETY
OF WOODWORKING MACHINES
Woodworking machines can
be
dangerous if improperly used. The
wide
range of work of
which they are capable, requires adequate safeguarding arrangements against possible
hazards.
Many injuries to machinists
are
caused by carelessness or failure to
use
the guards provided
or to adjust them correctly.
Wadkin plc supply machinery designed for maximum safety which they believe,
as
a result
of thorough testing, minimizes the risks inevitable
in
their use,
It
is the users responsibility
to see that the following rules
are
complied with to ensure safety at work:
1)
The operation of the machirie should conform to
the
requirements of
the.
UK Woodworking Machines Regulations, 1974.
All
guards, should be used and
adjusted correctly.
2)
Safe methods of working only should be adopted
as
given
in
BS.6854
Part
1,
"Safeguarding Woodworking
Machines~'
(UKonly) and subsequentparts for specific
machines (obtainable from Her Majesty'sStationery Office)and asadvised
by
Wadkin
plc.
3) Only personnel trained in the safe use of a machine should operate
it.
4)
Before making adjustments
or
clearing chips, etc., electrically isolate machine and
ensure all movements have ceased.
5)
All
tools and cutters must be securely fixed and the correct
speed
selected.
Safety is ourwatchword, butthe user must comply with
the
above
rules
in hisown interest.
We would be pleased
to
advise on the safe use
of
our products. .
Wadkin Leicester
Green
Lane
Works
Leicester. LE5
4PF
England
Telephone:
0533769111
Telex:
34646
Wadkin
G
Fax:
0533742310
www.wadkin.com
SAFETY INSTRUCTIONS
Carefully read instruction manual with particular reference to the following
instr.uctions:-
a)
Slinging,
ie,
safe lifting limits for slings, etc.
b)
Installation and foundation,
ie,
safe working area of machine,bolt positions,
etc.
c)
Wiring details, ie, connection
of
machine to mains supply, fuse details, etc.
d) Machine controls and operating instructions.
Ensure tooling
is
of
the
correct type for use with
the
machine and cutters are
securely fixed in position.
Select correct spindle speed and feed rate relevant to the tooling being used.
Set all guards correctly
and
ensure they are securely fixed
in
accordance with the
current regulations.
Use suitable jigs, fixtures and feeding devices etc., (push stick, etc.,) where
appropriate.
Referto .8S.6854, Part 1, "Safeguarding Woodworking Machines'
UK
market and
subsequent parts for specific machines for safe working practices.
During Machining
Wear suitable protective equipment, where necessary, eg, goggles, ear defenders
and dust mask.
Ensure
all
moving
parts
of
the machine are stationary before setting, cleaning
or
making any adjustments.
Report immediately
to
a person in authority any machine malfunction
or
operator
hazard. Do not attempt
to
repair the machine unless authorised
to
do
so.
Ensure machine
is
electrically isolated before any maintenance/cleaning
work
commences.
NOISE
lEVELS
This
machine,
undercertain conditions,
will
em~
noise
levels
in
excess
of
85d8(a).
Noise
levels
will
be
affected
by
the
environment
in
which
the
machine
operates
the
timber
being
machined,
tooling,
machine
setting
and
dust
extraction.
Further
information
available
from
Wadkin
on
request.
As
a
manufacturer
~
is
Wadkin's
policy
to
reduce
the
noise
level
as
far
as
it
is
practicable.
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8pecific_ion
Table width
Length
of
infeedtable
Length
of
outfeed table
Overall length of machine
Table heightfrom floor
Length of fence
Height
of
fence
Fence cants
Overall height
of
machine
CutterbJock
speed
Cutting circle diameter
Maximum depth
of
rebate
Motor
Netweight
Gross weight
Shipping dimensions
2SOO
,
I I D
1275
~
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8400
400mm
115:Y4inl
144Dmm 157ml
1138mm
145inl
2600mm
1102inJ
800mm
1311'cinJ
1100mm
143inJ
175mm
!6
7
,iiinJ
45°
975mm
!38ircl
4200rev/min
120mm
(4~n)
20mm
~n)
3kW
!4hp}
635kg 11400lb)
700kg !1543Jb}
e·15m'
(76cu:ftl
r---1160
1975
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2
VOLTAGE
PHASE
't<W
220
3 4
380 3 4
415
3 4
380 3 4
415
3 4
USA/CANADA
VOLTAGE
PHASE
HP
220/230 3 6·6
440
3
".,;
575
3
6·5
SWGTINNED
COPPER
WIRE
/4
17
/7
22
23
AMPS
97>
52
47
25
20
CARTRIDGE'
FUSE
AMPS
105
52
3-f
DIRECi
ON
LINE
STARlDELTA
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LIFTING
THE
MACHINE
IS
NORMALLY
SUPPLIED
.COVEP£D
IN
PLASTIC
SHEET
WITH
SUNDRY
ITEMS
PACKED
IN
BOXES
AND
STRAPPED
TO
THE
MACHINE
FRAME.
BEFORE
LIFTING
TO
WORK
POSITION
REMOVE
SHEETING
AND
ALL
BOXES
ALONG
WITH
Al<r
LOOSE
ITEMS.
THE
MACHINE
AS
RECEIVED
IN
THIS
FORM
WILL
WEIGH
APPROXIMATELY
1000
kg
AND
SHOULD
THEREFORE
BE
RAISED
WITH
STRONG
ROPES
OR
SLINGS
WHICH
ARE
~~OWN
TO
BE
IN
SOUND
CONDITION.
THE
SLINGS
SHOULD
BE
PLACED
TO
GIVE
A
WIDE
SPREAD
AND
SHOULD
BE
PROTECTED
BY
PADDING
AT
THEIR
POINT
OF
CONTACT
WITH
THE
MACHINE.
(ie)
o
1)
WHEN
LIFTING
WITH
ROPE
TYPE
SLINGS
PROTECT
AROUND
CORNERS
OR
SHARP
EDGES
WITH
OLD
SACKING.
2)
WHL~
USING
POWER
HOISTS
LIFT
SLOWLY
FROM
GROU~~
LEVEL
TO
ASCERTAIN
STABILITY
OF
LIFT. A
LOAD
SHOULD
BE
RAISED
IN
THE
AIR
TO
BE
SUSPENEDED
AS
LEVEL
AS
POSSIBLE.
IF
ON
LIFTING
THE
LOAD
SHOWS
SIGNS
OF
TILTING
LOWER
OFF
A."lD
READJUST
SLINGS.
3)
NEVER·
RAISE
A
LOAD
WITH
LOOSE
ITEMS
u~ON
IT.
4)
WHEN
MOVING
MACHINE
OR
CRATE
TO
FOUNDATION
POINT
VIA
OVERHEAD
BLOCK
OR
HOIST,BEFORE
MOVING
OFF
LOWER
LOAD
DOWN
TO
WITHIN
A
. .
COUPLE
OF
INCHES
OFF
GROUND
LEVEL.
5)
WHERE
LIFTING
HOOKS
EYE
BOLTS
OR
SPECIAL
GRABS
ARE
PROVIDED
ENSURE
SUCH
FITMENTS
ARE
SECURED
TO
THE
LOAD
BEFORE
LIFTING.
6)
BEFORE
USING
ANY
ROPE,
BELT
SLING
OR
CHAIN:';
ENSURE
IT
IS
IN
SOU;';!)
CONDITION.
CUT
OR
FRAYED
ROPES,
BELTS
OR
CHAINS
WITH
SPRAINED
OR
SUSPECT
LINKS
SHOULD
NEVER
BE
USED.
7)
WHEN
OFF-LOADING
MACHINE
OR
CRATE,
STAlm
WELL
CLEAR.
S)
KEEP
LOAD
STATIONARY
WF..EN
SUSPENDED,
DO
NOT
ALLOW
LOAD
TO
SWING.
9)
BEFORE
LIFTING
CHECK
MACHINE
OR
CRATE
FOR
A~r
SPECIAL
LIFTING
.INSTRUCTIONS
..
10)
IF
A
CRATE
IS
DAMAGED
TO
THE
POINT
WHERE
IT IS
INSECURE,
UNPACK
A."lD
LIFT
MACHINE
ONLY.
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Installation.
-
Remove
protective
anti-rust
coating
from
bright
parts.
by
applying
a
cloth
soaked
in
paraffin
or
other
solvent.
Wiring:-
The
m01:or
and
control
gear
have
been
wired
in
before
desnatch
therefore
all
that
is
required
to
be
done
is
to
conne.c.t
the
mains'
'
supply'
to
the
star"ter,
or
isolat.or
where
fitted.
POINTS
TO
NOTE
WHEN
CONNECTING
TO
POWER
SUPPLY:-
1 -
Check
voltage,
phase
and
frequency.
2 -
It
is
important
that
the
correct
cable
is
used
to
deliver
"the
correc"t·
voltage
to
the
starter.
RUNNING
ON
LOW
VOLTAGE
WILL
DAMAGE
MOTOR.
3 -
Check
main
line
fuses
are
of
correct
capacity.
4 -
Connect
line
leads
to
correct
terminals
(SEE
WIRING DIAGRAM).
5 -
Check
all
connections
are
sound.
6 -
Check
spindle
rotates
in
correct
direction.
If
not
reverse
any
two
of
the
line·
lead
connections
.
. FAILURE
TO
START:-
1 -
Fuses
have
blown
or
have
not
been
fitted
.
.2 -
Isola:tor
switch
has
not.
been
closed.
3 -
Lock
off
or
stop
button
(when
fitted)
has
not
been
released.
4 -
Supply
not
available
a1:
machine.
STOPPAGE
DURING
OPERATION & FAILURE
TO
RESTART:-
1 -
Overloads·
have
tripped.
If
hand
re-set.
set
by
preSSing
button.
If
automatic
they
will
re-set
after
a
short
period.
2 -
Fuses
have
blown.
FOUNDATION:
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TABLE
ADJUSTMENT
(FIG.4)
(INFEED
TABLE)
T.o
adjust
the
infeed
table
unl.ock
handwheel
A arid
.operate
hand
lever
B t.o
bring
table
int.o
required
p·.osi
ti.on.
After
adjusting
re-
l.ock
handwheel
A.
(OUTFEED
TABLE)
The .out
feed
table
is
pr.ovided
with
similar
adjustment
as
.out-
lined
ab.ove,
but
under
n.ormal
c.onditi.ons
will
remain
set
level
with
the
cutterbl.ock
knives.
DEPTH
INDICATOR
(FIG.5)
It
is
rec.ommended
that
the
table
depth
indicat.or
setting
is
checked
peri.odicallyt.o
ensure
c.onstant
accuracy
.of w.ork. The
pr.ocedure
is
Simple
and
sh.ould
be
undertaken
as
f.oll.ows.
1
Bring
the
.out
feed
table
int.o
the
t.op
p.ositi.on
and
l.ock
in
place.
2
:-
Useing
a
straight
edge
.otf
the
rear
table,
check
at
three
.or
f.our
p.oints
al.ong
the
length
.of
the
blade
t.o
ensure
that
the
table
is
level
with
the
cutting
circle
(FIG.5A).
3
Raise
the
infeed
table
int.o
the
t.op
p.ositi.on
and
check
with
straight
edge
t.o
ensure
that
both
infeed
and
. .out
feed
tables
are
parallel
and
level
with.
the
cutting
circl.e
(FIG.
5B) .
. 4 The
reading
against
-'tbe-aatu.m
line
.on
the
fndicator
(with
table
set
in
this
posi~i.on)
sh.ould
be
ZERO.
H.owever,
if
adjustment
is
required
simply
r.otate
the
setting
screw
in
either
directi9n
t.o
set
the
zero
mark
against
datum
line
(FIG.5),
re-l.ock
l.ock
nut
after
adjusting.
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Outfeed Infeed
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CUTTER
SETTING
The
knife
is
held
in
the
cutterblock
by a
wedge,
into
whioh
is
fitted
spring
loaded
balls,
these
balls
hold
the
knife
finger
tight
whilst
the
M12
he~agon
head
screws
are
loose.
This
allows
both
hands
to
be
fre·e
to
adjust
the
blade
and
ensure
that
it
will
not
slip
back
during
setting
or
move
whilst
the
wedge
screws
are
being
tightened
up.
Should
any
other
method
of
cutter
setting
be
employed
the
amount
of
cutter
projection
must
correspond
exactly
with
that
given
by
the
setting
galJge
supplied
and
failure
to
observe
this
instruction
will
result
in
bad
feeding
and
poor
finish,
To
remove
the
knives
and
re-set
with
the
'BURSGREEN'
knife
setting
gauge,
proceed
as
follows:-
1)
T~rn
the
cutterblock
to
approximately
the
position
shown
in
FIG. 6 and
loosen
the
M12
hexagon
head
screws,
carefully
remove
knife
from
cutterblock.
NOTE:
When
grinding
it
is
most
important
that
knives
are
ground
dead
straight
and
balanced
in
pairs
or
sets.
2)
To
re-set
the
knives
the
cutterblock
should
be
in
the
approximate
position
shown
in
FIG
•.
6.
Place
the
knife
in
between
wedge
and
cutterblock
with
the
blade
drawn
forward
slightly.
3)
Carefully
secure
the
knife
setting
device
'c'
FIG.
6
(which
when
not
in
use
is
secured
to
the
left
side
base
top
cover)
to
the
cutterblock
with
the
two
knurled
locking
screws
'0'
as
shown
in
FIG.
6.
Lt)
Whilst
turning
these
locking
screws
'0'
FIG.
6,
knife
will
be
lowered
to
correct
setting
which
is
reached
when
knurled
screws
are
locked
in
position
and
knife
just
touches
knife
setting
device.
5)
When
head
the
the
knife
is
correctly
set,
tighten
screws,
remove
knife
setting
device
M12
hexago'n
head
screws.
the
then
Ml2
hexagon
s'l'curely
lock
6)
Rotate
cutterblock
until
the
next
knife
is
in
position
and
repeat
the
procedure
until
all
the
knives
have
been
set.
7)
When
changing
knives
it
is
advisable
to
check
that
all
the
locking
screws
are
adequately
lubricated
and
quite
free.
Periodically
examine
for
damage
or
cracks.
Any
doubtful
screws
should
be
replaced
and
all
screws
well
lubricated
with
'Molyslip'
or
similar
oil,
before
replacing.
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10
CANTING
FENCE
(FIG.8)
(OPERATION): -
To
adjust
the
fence
across
the
table
simply
unlock
lever
(A)
an.d
slide
fence
by
hand
to
desired
position.
On
machine
fitted
with
rack
and
pinion
slides
(drawn
inse1:)
turn
handwheel
B
to
move
fence
across
machine.
AFTER
ADJUSTING
FENCE
ENSURE
ALL
LOCKS
ARE
ENGAGED
BEFORE
OPERATING
MACHINE.
The
fence
is
capable
of
Canting
from
900
(upright)
down
to
450
and
can
be
adjusted
to
any
required
angle
between
these
points
by
simply
unlocking
lever
(C).
The
angle
of
cant
is
indicated
by
scale
and
pointer
(D)
whilst
positive
stops
register
against
the
fence
carrier
bracket
at
both
900
and
45°.
ADJUST~mNT
OF
POSITION
STOPS
During
the
working
life
of
the
machine
it
may
be
required
to
re-
set
the
cant
angle
stops
(E)
(F)
in
which
case
the
following
procedure
may
be
adopted.
900 STOP:-
Set
fence
to
90
0
against
the
scale
and
check
that
angle
is
correct
with
a
steel
square
from
fence
to
table
surface.
To
adjust
stop
simply
unlock
locknut,
and
screw
setting
stud
inward
until
tight.
Re
lock
lock
nut
and
operate
fence
in
normal
manp:er
to
check
that
adjustment
is
correct.
45
0
STOP:-
To
re-set
the
450
stop
(F),
firstly
set
fence
over
to
45
0
against
the
scale
then
set
in
same
way
as
outlined
above.
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12
GUARDING:-
TELESCOPIC
CUTTERBLOCK
GUARD
(FIG.9):-
The
telescopic
type
guard
gives
complete
coverage
of
the
cutter-
block
and
is
adjustable
both
horizontally
and
vertically:
For
vertical
adjustment unlock
tee-lever
CA)
and
raise
or
lower
as
req.uired.
Ensure
tee-lever
is
locked
firmly
after
adjustment.
The
vertical
pillar
CB)
is
fitted
with
a
safety
screw
at
point
(C).
This
·ensures
that
the
guard
will
not
drop
onto
the
cutters
if
accidentally
released.
Horizontal
adjustment
of
the
guard
is
by
unlocking
tee-lever
(D)
whilst
unlocking
handwheel
(E)
will
allow
the
outer
guard
top
cover
(F)
to
slide
as
required.
over
the
inner
guard
cover
(G).
The
horizontal
travel
of
the
inner
cover
is
controlled
at
either
end
·of
the
slide
by
positive
stops.
ALWAYS
ENSURE
ALL
POINTS
ARE
FULLY
LOCKED.
NEVER
RUN
MACHINE
WITHOUT
GUARDS
IN
PLACE.
REAR
FENCE
GUARDING:-
The
rear
fence
cutterblock
guard
of
this
machine
is
provided
by
the
fence
slide
and
gives
total
protection
in
this
area
without
the
need
for
adjustment
of
any
kind.
:BOOMERANG
GUARD
(EXPORT
ONLY):-
This
unit
gives
full
coverage
of
cutterblock
and
has
built-in
spring
loaded
self
return
after
stock
has
passed
the
guard
leading
~dge.
_.__
To
safeguard
..
against
.damage
during
transportation.
the
machine
.may
be
supplied
with
this
unit
removed,
in
which
case
the
guard
should
be
re-fitted
as
shown
with
the
long
bolt
CA)
provided.
After
re-fitting
it
may
be
required
to
re-tension
the
spring
loading
dev-ice
This
operation
is
simply
undertaken
by
unlocking
grub
screws
(B)
then
rotating
collar
(C).
Afterwards
re:"lock
grub
screws
and
check
return
action
of
guard
before
running
machine.
SHAW
GUARD
(COMPULSORY
FOR
U.
K.
WHEN
REBATING):-
A
shaw
type
guard
can
be
provided
for
use
when
rebating
and
is
thbroughly
recommended
as
an
additional
safety
device
when
undertaking
form
of
work.
For
fence
fixing
positions
se.e
illustration.
Fence
75.
CTS
~
r--
I ' i
, ,
-..i=
=i--
IE:'tF
Cutterblock
centre
line
Drill &
Tap
two
M10
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14
SEGMENTED
ROLL-UP
GUARD
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On
certain
export
models
a
special
segmented
guard
can
be
fitted.
Each
(IJ
piece
of
this
unit
is
hinged
separately
and
as
such
can
be
opened
to
expose
the
required
ammount
of
cutter
for
individual.
jobs.
Where
required
replacement
sections
can
be
made
from
sui
table
hardwood
!l
to
the
i.ollowing
dimensions.
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BELT
DRIVE
& TENSIONING:-
The
drive
from
the
motor
to
the
cutterblock
is
via
two
ALPHA
500
vee
belts,
access
to
which
may
be
gained
by
removing
the
louvere,d
cover
at
the
rear
of
the
machine.
For
efficient
performance
and
prolonged
belt
life
it
is
important
to
maintain
correct
belt
tension,
especially
when
"running;-in"
new
belts.
A
guide
to
correct
belt
tension
is,
illustrated
in
(FIG
.12)
To
adjust
tension
simply
slacken
nut
A
off
two
or
three
turns
then
slacken
nut
B
in
same
manner.
Carefully
screw
down
nut
A
until
tension
is
attained
as
shown
in
(FIG.l1)
then
lock
in
this
position
by
tightening
nut
B
against
motor
foot.
To remove
belts
slacken
nut
A
off
six
or
seven
turns
then
lift
motor
by means
of
a
lever
placed
under
motor
feet.
Withdraw
bel,ts
over
pulley
and
remove
from
cutterblock
pulley.
Place
new
,belts
on
cutterblock
pulley
and
over
motor
pulley.
Lower
motor
onto
belts
and
re
tension
as
outlined
above.
TREAT
DRIVE
BELTS
WITH
CARE:-
Never
lever
belts
from
pulleys
with
sharp
implements
but
use
tension
facility
provided.
Replace
any
drive
belt
which
is,
worn
or
damage,d.
Do
not
over
tension
belts.'
'
Inspect
belts
frequently
to
determine
condition.
15
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16
Method of levering
6.
motorupforbelt
1""11[
removal
\
\
When hand pressure is
applied
at
point X in
direction shown by arrow.
deflection
distanc~
Y
should
be
6
to
10
mm
when correctlytensioned.
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