Wadkin Bursgreen User manual

www.DaltonsWadkin.com

12"

HAND

FEED

PLANER

TYPE

12"

BFT

I.

..

PLANING..

TABLE

..

RISE.AND FALL.

HANDWHEEL. . .

PLANING.

TABLE

LOCK

SPECIFICATION

Planing

capacity

Length

of

tables

Speed

of

cutterblock

Cutting

circle

of

cutterblock

Fence

: Length

Height

Will

cant

to

Maximum depth of

rebate

in

any

widtlt

of.timber

Maximum de'tJth of

rebate

when

timber

overhanging

table

does

not

exceed

1"

(25mm)

Rise

and

faU

of

tables

H.

P.

of

driving

motor

:

3phase

Iphase

Syn.

speed

of

motor

Height

of

table

from

floor

Floor

space

.

Net

weight

Gross

weight

Sbipping

dimensions

.

12"

wide

72"

5, 000

rpm

4"

36"

4~tll

45.

0

5/8"

In

.!n

•

3

3,000rpm,50cycles

34"

72'"

x46

n

650

lb

7601b

53cu.ft.

STARTER

,300mm

1,.

830mm

5,OOOrpm

lOOmm

g.15mm

120mm

45°

16mm

25mm

19mm

3:

3,

600rpm,

..

60;

cycles,

860mm

1

•.

630mm

x.

1,.

120mm

.

295 kg;.

,.

345

kg

1.5m3

"'.

i

,

www.DaltonsWadkin.com

2.

:rnSTALLATION

~RemoveproteGl:ive

coating

from

bright

parts

by

applying a

cloth

soaked

in

paraffin,

turpentine

or

other

sol

v€nt.

When

the

machine

is

cased

for

export

the

fence

andiront

cutterblock

guard

are

~r€movedandpack€d

individually.

Remove

and

re-assemble

as

shown

in

Fig.

1.

,

~

WIRING DETAILS

~The

motor

and

control

gear

have

been

wired

in

before

nespatch.

All

that

is

required

is

to

connect

the

power

supply

to

the

starter.

Points

to

note

whell,cq,lUl,ectingtopower

supply:-

1.Chec~1:fi~;~ltage~

phase

alldfr~quency\!orrespond

to

those

on

the

motor

plate,also~

the

correct

cogs

and

heaters

are

fitted

to

the

starter.

~

2.

It

is

important

that

the

carrect;cable

is

used

to

give

the

correct

voltage

to

the

start

eras

running

on

low

voltage')Vilr'l1amag€

the

motor.

3.

Check

the

main

line

fuses

are

Of

thecorrecicapacity.

See

Hst

below.

4.

Connect

the

line

leads

to

the

'appropriate

terminals.

See

Fig.

2

for

three

phase

~

supply.

See

Fig.

3

for

single

phase

supply.

5.

Check

all

connections

are

sound.

~

6.

Check

the

rotation

of

the

motor

for

the

'correct

direction.

If

this

is

incorrect

on ;

three

phase

supply

reverse

any two of

the

line

lead

connections.

i

VOLTAGE

220

330/420

550

200/220

230/250

!.

L1JBRICATION

PHASE

3

1

HP

,

'3

3

'3

3

S.

W.G.TINNED

COPPER

WIRE

'21

22

23

17

~

17

FUSE RATING

AMPS

29

20

65

, .

It

is

advisable

to

keep

.all

bright

parts

covered

with a

thin

film

of

oil

to

prevent

;'

rusting.

See

Fig.

4.

The

&lideways

should

also

be

kept

clear

of

chippings

for.ease

of·

.

operation.

TYPE

OF

OIL RECOMMENDED

TYPE

OF

GREASE RECOMMENDED

1 FOUNDATION

POWER

EM

125

SHELL ALVANIA

3'

See

Fig.

5

for

bolt

positions

and

Clearance

required.

When

installing

the

machine,

.

l.evel

the

table

by

packing

under

the

feet.

Foundation

.bolts

are

not

supplied

with the'

machine

except

by

special

order.

1

BELT

TENSION

-',

The

drive

is

by:means

of 2

vee

belts

from

a BHP

motor

mounted

on

a

.hingebracket.

To

check

the

belt

tension,

remove

the

belt

guard

at

the

rear

of

the

machine.

The

tensioning

:arrangement

fs

shown

in

Fig.

6.

.'

Tore..;tension

the

belts

the

undermentioned

procedure

shouln

be

followed:-

,1.

Remove

the

cover

'''A''

in

Fig.

6

for

access

to

the

tensioning

nuts.

,2.

Adjust

nuts

''E''

~and

nc"

untii

the

correct

tension

is

reached

then

re-tighten

nuts

""E"

and

'nc

n • . . "

3.

R

"place

beUguard

and

cover.

4.

To

'ensure

trouble

free

running

of

the

machine

it

is

advisable

to

check

the

belt

tension

regularly.

www.DaltonsWadkin.com

M

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....

A

LIIIK

....---

ON

WIRING

DIAGRAM·

FOR

3 PHASE

SUPPLY

•

.

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•

M

A

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N

S

WIRING

DIAGRAM

FORI··

PHASE

SUPPLY

FIG

2~

FIG 3.

www.DaltonsWadkin.com

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OIL

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TABLE

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MOTOR

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FENcE LINKS &

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BAR

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FIG

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FOUNDATION

t

46"

(1168

MM)

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DRILL

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MM)

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---

SETTING

DEVICE

BACK

TABLE

CUTTE~BLADE

SPRING LOADED

H

4DJA

CUTTING

CIRCLE

TABLE

SKETCHSHOWlNG

KNIFE

SET

TING DEVICE

IN

POSITiON

FIG 7.

www.DaltonsWadkin.com

·C UTTER SETTING

7.

The

knives

are

held in

the

cutterblock

by a

steel

.clamping

bar

secured

with 5 -

t"

·

whit

heat

treated

sockethead

screws.

When

the

locking

screws

are

released

the

cutters

are

ejec!edslightly

by

lI:

small

leaf

spring.

This

is

to

facilitate

easy

cutter

setting

with

,

the

specIal

gauge supplied. As

the

amount

of

cutter

projection

is

vital

to:

the

correct

operation

of

the

machine

it

is

most

important

that

the

actual

gauge supplied with

the

"

machine

should

be

used. Should any

other

method of

cutter

setting

be

employed

the

amount of

cutter

prbjection

must

be

exactly

the

same

as. with

that

given

by

the

setting

gauge supplied and failure

to

observe

this

instruction

will result:

ille

poor

finish.

To

remove

the

cutters

and

re-set

with

''Bursgreen''

cutter

setting

gauge proceed: as. follows

:.-

1.'

Move

the

fence to

rear

of

the

table

and

lower both planing tables'.to-

their

lowest:

position.

2.

Turn

the

cutterblock

to approximately the position shown

in

Fig.,

7"

and

slacken

the

securing

screws

until

the

knife

is

just

free

of

the

cutterblock.

Care

shti'tilt\:Jle,

taken

when loosening

the

last

screw

as'

the

knives

are

spring

loaded. .

The

knives

can

now

be

removed

for

grinding

or

replacing.

When grinding

Itts:

most

important

that knives

are

ground

dead straight:

and

balanced

in.

pairs

or

sets

•.

An efficient

re-grinding

service

is. available.

Charges

are

moderate

and

service

prompt.

To

avail

yourself

with

this

service,

return

cutters

to:-

BURSGREEN(DURHAM) LIMITED

FENCE

HOUSES,.

HOUGH

TON

LE SPRING, CO. DURHAM.

3.

To

re-set

the knives,

the

cutterblock

should

be

in

approximately

the

position. shown

in

Fig. 7.

Place

the knife

in

the

slot

making

sure

that

all

faces

are

clean.and

the

clamping

bar.

free

from

burrs.

Press

the

knife into

the

cutterblock

with

the

setting

device

in

Fig. 7 until

the

four

predominant pads

rest

on

the

outer,

surface

of.

the

cutterblock

and

the

end

stop

plate

is

pressed

against

the

rebate

side

of

the

back

planing

table.

Position

theknifeJ;;o-

that

its'

end

butts

against

the

stop

plate

So·

as

to

line

up the

tip

of

the

knife

with.

tile

.

edge

of

the

back table.

4.

Holding

the

setting

device

securely

in

this

position, tighten

the

securing

screws.

Before

fully tightening

the

screws,

check

that

they

have.

not moved

ille

the

setting

process.

The cutting edge should

now

be

dead

parallel

to

the

planing

tables

and

the

edge

in

line

with

the

back

planing

table

edge.

Check

that

all

the securing'

screws

have

been

tightened

before

setting

the

next knife

..

5.

Rotate

the

cutterblockuntil

the

is

in

position and

repeat

the

procedure

until

.

all

the

knives have

been

set.

6.

To check

the.

setting

of

the

knives

raise

the

back

table

to

its

top. position

i.

e.

the

zero

mark

on

the

rule

or

1/16"

above

the

outer

surface

ofthecutj:erblock.

Place

a

straight

edge on

the

table

as

shown

in

Fig. 8

and

rotatethecutterblockby

hand until

the

knife

just

touches

the

straight

edge.

Repeat

this

check

in

various

pOSitions

over

the

width of

the

table to

ensure

the

knife

is

parallel.

Repeat

this

procedure

for

all

knives.

7.

When changing

cutters'

it

is

advisable

to

check

that

all

the

locking screws:

are

adeqnately

lubricated

and

quite

free.

Periodically

examine

for

damage

or

cracks

particularly

in,

the

hexagon hole. Any doubtful

screws.

should.

be

replaced

and:

all

screws

well

lubricated

with "Molyslip"

or

similar

oil~

bllforereplacing.

CUTTER

CARE

_

The

cutters

supplied

are

12t"

(311mm) long x

It"

(32mm)

wide.

x 1/8" (3mm) thick

in

balanced

sets.

·They

should

be

kept

in

balanced

sets,

by

ensuring;

that

t~~

cutters

have

· equal

dimensions

after

grinding

and

that

the,

cutter

edge

is

straight.

and'parallel

to.

the

'back

edge.

For

general

work, knife

angles

for

soft

and

hard

woods

are

recommended

as

in

Fig~

9 (a) and (b).

'.

When a

very

fine finish

is

required

in

dry

soft and

hard

woods a

slight

front

bevel

is

.given

as

in

Fig.

9 (c)'and (d);

For

wet

or

green

timber

the

cutting

bevel

maybe

decreased

.

five

degrees,

but

the

front

b~velshould

not

be

given. .

www.DaltonsWadkin.com

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SOFT WOOD

FOR

HARD

WOOD

.

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FOADRY

SOFT

WOOD

F1G

9.

www.DaltonsWadkin.com

9.

Keep

the

cutters

sharp

when

in

position

by

using

a fine

grade

oil

stone

dipped

in'

paraffin.

Allow

thestoneto

rest

lightlyand

flat

on

the

bevel

and

pass

over

the

cutter

with

a

.rotating

action

a few

times.

Give

about

two

strokes.

on

the

full

length

of

each

knife

on

the

face

side

to

remove

all

burrs.

from

the

cutting

edge.

Do not allow

a:

heel

greater

than

1/32"

wide

on

the

bevel

before

removing

and

re-grinding.

Whentheheelbecomestoo

wide

the

knives

may

heat

up'

or.have

a

hammering

effect

on

the

wood and

more

than

normal

power

will

be

required

to

runthe

cutterblock.

FENCE

ADJUSTMENT

The

fence

cants

by

means

of a

single

lever

"A"

in

Fig.

10

to

450•

The

angle

to which

.

the

fence

is

canted

is

shown on a

graduated

scale

"C"

•.

To

cant

the

fence

to

the

required

angl~

loosen

the

handwheel

"B"

and

lift

handle:

"A"

until

the

required

angle

is

shown

on

the

graduated

scale

"C",

then

re-Iockhandwheel

''B''.

The

fence

front

plate

is

fitted

with

an

insert

"G"which

is

over

the.

rear

planing

table

and

is

adjustable

depending on

the

depth of cut which

is

being

taken.

To

adjust

the

insert

loosen

the

wing nut

"D"

and move

the

insert

until

it

just

touches

the

rear

planing table·

then

re-lock

wing nut

"D".

The

insert

should

be

loosened

at

all

times

before

lowering

the

front

planing

table.

The

fence

is

also

adjustable

across

the

full width of

the

table

by means. of a

rack

and

pinion.

To

adjust

the

fence

across

the

table

loosen:

the

handwheel

"E",

and

turn

the

handwheel

"F"

in

the

direction

which

the

fence

is

required

to

move,

until

the

required

position

is

reached,

then

re-lock

handwheel"E".

The

fence

should

be

locked

in

both

positions

at

all

times

when

the

machine

is

in

operation.

. . 6

The

fence

has

positive

stops

at

90 .and 450•

These

are

both

accurately

set

before

despatch

from

the

works.

To

check

the

positive

stops

on

the

fence

the

undermentioned

procedure

should·

be

followed:-

1.

Move

the

fence

towards

the

rear

of

the

table

as

shown

in

Fig.

11. .

2.

Check

the

900

positive

stops

by

means

of a

steel

square

as

shown in.

Fig.

11.

If

adjustment

is

necessary,

adjust

the

hexagon

head

bolts

"A"

until

the

fence

is

at

right

angles

to

the

table

when .hard up

against

the

stops.

and

the

handwheel

"B",ln

Fig.

10 locked. .

3.

Check

the

450

positive

stop

by

means

of

an

adjustable

square.

If

~ustment

is

necessary,

adjust

the

.socket

head

grubscrew

liB"

until

the

fence

is, 45 to

the

table

when

hard

up

against

the

stop

and

the

handwheel ''B''

in

Fig.

10

locked.

4.

If

adjustment

is

necessary

to

the

positive

stops

check

that

the

graduated

scale·

is

still

correct.

This

is

secured

to

the

support

barby

means:

of

a

socket

head

grubscrew.

This

should

be

loosened

and

the

scale

accurately

positioned

to

the

pointer.

GENERAL HINTS FOR SURFACE PLANING

1.

To

obtain

the-best

surface.

finish

always

check

the.

direction

of

the

grain,

which

should

run

with

the

cutter

as

shown

in

Fig.

12.

2.

To

obtain

aperfectly

flat

surface

especially

with

warped

stock,

always

put

maximum

pressure

on

the

back

table

at

"A"

in

Fig. 13

and

as

little

as

possible

on:

the

front

table

at

"B

11

•

3.

Greater

pressure

will

be

required

when

surfacing

bad

grained.

timber,

otherwise

chattering

will

take

place

resulting

in

coarse

finish

near

each

knot.

4.

When planing

four

sides

of

timber,

square

turn

the

timber

anti.-clockwise

after

each

cut,

so

that

there

~ll

always

be

a

machined

face

the

fence

as

in

Fig.

14.

The

fence

locates

accurately

at

900•

.

11

I

www.DaltonsWadkin.com

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FIG

10.

8

j A

jL-

__

~~

______________________

~

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~

__

~

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~F_IG

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&ACK

TABLE

FEED

--

FRONT

TABLE

CORRECT RUN·

OF

. GRAIN

FIG

12.

------~--~~=-~

www.DaltonsWadkin.com

A

BACK

TABLE

FEED.

11(

E!L

-+-/---

+----+-

FEEDING

WARPED

TIMBER

B

FRONT

TABLE

FIG

13;.

~------':"----------------------'-.'.;

-"

FNCE

PLANED

SIDE

WORKING

WITH

FENCE

FIG

14.

www.DaltonsWadkin.com

SPARE

PARTS

LIST

FOR

12"

BFT

,

"OCyc1e

Machine

:<',1

:i

-Brook

Motor,

frame

M66B,

3HP,

2840

rpm,

foot mounted,

terminal

box

at

90'clock

lphase,50

"cycl-es.

j -

MEM

start-er

84ADS/FO

1 -

Cutterblock

pull-ey -

B-1036/13

"1 -

Motor

Pull-ey I -

B-I036/1-5

2 -

Fenner

V

belts

-

A-53

50Cyde

Machine

1

-Brook

Motor,

frame

M66B,

3HP,.3,-400rpm,

foot mounted,

terminalbox

at

90'clock

3phase,60cycles

.1 -

"Brook

Start-er

-AT3

1 -

Cutterblock

"pulley

-B-I03i3/13

.1-

Motor

Pulley

-

B':'1036/41

;2

-FennerV

belts

-

A-52

:

Single

Phase

Machine

,

.1 -

Brook

Motor,

frame

D-I00LB,

3HP,

2840rpm,

foot

mounted,

terminal

box

at

90'clock

"lphase

50cyc1es

:1 -"Brook

Starter

-ZVC

i1

-"

Cutt-exblock

pulley

-

B-I03i3/13

i1

-

Motor

Pull-ey -

B-1036/15

;:2

-F-enner V

belts

-

A-53

!BearingsUsed

;-

r

-(SKF)

88506

Ball

Rac-e

(Drive

Side)

J:o

6 0 I

fJ6f

-tkflk

P-

(Fischer)

DN205

Ball

Race

(Rebate

Side)

ko601'L~r-"

,

www.DaltonsWadkin.com

EXTRA EQUIPMENT

I

PLANER

KNIVES

12i"

(3Umm)

long H. S. S.

planer

knives

B.

V.

p.

49

in

pairs

or

sets

of

three.

,

POWER FEED UNIT

TYPE

BLG.8

The

feedunit

is

suppliedwith 3 independently

sprung

• .

rubber

tyred

feed

rollers,

two

speed

electric

motor

of

Q.

5/

Q.

7HP andincluding .reversingswitchgiving .

Sfeed

speed

of

6,13,16,19,33,39,49

& 99 feet

per

minute

(2,4,5,6,10,12,15

& 30

m/min)

REBATE TABLE

A

rebate

table

can

be

supplied

for

fittingto

the

front

planing

table

Standard

equipment

includes

universal

stand

for

horizontal

and

vertical

working,.

spanner

and

grease

gl,ln

..

Please state voltage

required.

www.DaltonsWadkin.com

Wadkin bursgreen User manual

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