Wadkin Ck90 User manual

CK90

HIGHSPEED

CROSS-CUT

SAW

IN

S

TR

UC

TIO

N MANUAL

No

30

331

1

www.DaltonsWadkin.com

CK90

HIGHSPEED

CROSS-CUT

SAW

MIC

No

T

EST

No

IN

STRUCT

ION l\lA!'<UAL

www.DaltonsWadkin.com

MANUFACTURERS E.C. DECLARATION

OF CONFORMITY

The followi

ng

machine has undergone ·Conformity Assessment· and has undergone

Third Party Examination by a Notified Body

in

accordance with:-

Schedule lV

of

the Supply of Machinery (Safety) Regulations 1992

and Amendment No.

2063

COMPANY

Wadkin Ultracare

LimHed

Green Lane Road

Leicester

LE54PF

RESPONSIBLE PERSON

Mr J P Smith

(Oi

rec

t

or

)

MACHINE DESCRIPTION

TYPE

MODEL

High Speed Cross-Cur Saw

CK90

DIRECTIVES COMPLIED WITH

Supply of Machine

ry

(Safety) Regulations 1992

Amendment

No.

2063 1994

Draught Proposal CEN{TC 142

ISO 9001 Part 1

NOTIFIED BODY

Ll

oyds Register

Lloyds Register House

29 Wellesley Road

Croydon,

CAO

2AJ

EC951000011

www.DaltonsWadkin.com

PREFACE

IMPORTANT

It is

our

policy

and

that

of

our

suppliers

to

constantly

review

the

design

ana

capac

ity

of

our

products.

With

this

in

mind

we

would

r

emind

our

customers

that

while

the

dimensions

and

performance

data contained herein are

correct

at the time

of

going

to

press

l

it

is

possible

that

due

to

the

incorporation

of

fl1e

latest

deve

opments

to enhance p

erf

ormance,

dimensions

and

suppliers

may

vary

from

those

illus

trated.

This

manual

is

written

as a general

guide.

A t

yp

ical machine

is

shown

to

illustrate

the mam features.

For

reason

of

clarity

certain

guards,

safety devices

and

machine

parts

may

not

be

shown

on

particular

illustrations

but

MUST

be

fixed

to

the

machine,

correctly

set and

work

ing

before

operating

Fai

lure

to comp'ly

with

instructions

in

this

manual may

invalidate the

guarantee

www.DaltonsWadkin.com

BE

CAREFUL

THIS

MACHINE

CAN

BE

DANGEROUS

IF

IMPROPERLY

USED

Always use guards.

Keep clear until rotation has ceased.

Always

operate as

instructed

and

in

accordance with good practice.

Read instruction manual before installing

operating

Of

maintaining machine.

ManulaCluredby:·

WA

DK

IN

PL

C

Green

Lane

Road

Leicester

LE54

PF

England

phone

no

;-0116

27

69111

tax

no

:-01162

7

42310

CE

www.DaltonsWadkin.com

I

,

, HEALTH AND SAFETY

n..,

CE

ma'"

on

tl1l:1

........:t>I

.... oig,,;!ie$

'nal

an

EC

deC

laration

01

COnlormity

1$

drawn up

indicating

lhal

the

machine

is

tnaR/lactured in

accordance with

\he

Es~

Hea

lh

a

n:!

Sa1ety R&q.Iire<nenls

01

me

"Supply or

MacfIinI!ry (Solely)

ReQUIa1iOf1s

1992

',

Th

e 'requirements

lor

supply

01

'/tlll.ant

machinery' in t

he

Ger.eral Requi

,ement

01

The

Regulations

ale

JlCt

on

ly that

lhe

machi

<le

satisfi

es

the

relevam

eSse

nt

ial

heann

aoo

sa

lely

requ

ire

mell

lS.

but also that

,ne

maMaclure

......Cllfl'Ie. out

tile

ne<:essary

r,uateh

or

lest

s

on

~ne"u.

tillings

0<

the compIele

machine

10 determine whether

by

its de$ign

or

conSl"-"lion the machine Is

<;.iipabIe

01

being

.feGled

ancl

po.o1

1nl"

serve:.

safelY.

Pe

r

sons

who

inslallthl$

machifle h

ave

OOlie

s

ur>de

. t

he

'PrOvision and Use cl W

orl<

Equi

pmen

t Aeoulatlo

ns

1992',

An

indication

01

these duties

is

!)i

ven

In

the lollQwjng extracl

s.

!)u

t

the

uS",

should

be

l.miIiar

..

~n

lhe

lul

irnpIi(;.;Itions

01

the regulations.

REGUlATION 5

requirn,hat;

Every

empbylJ

shal

ensure

11>31

work

otqUipmern is

so

col'IS

lrueted

0<

ad<opled

as

to

tie

su

~able

10r

tr.e

purpose l

or

wl'lich nis U

Sed

or

provided.

In

seleCli"ll

wo

ll< equipment, every

e~ioyer

,~~

hoove

regard

10

l

he

work

jng conditions

and

10

lI'e

risks

10

he.~h

and $afely

cl

persons

which

ui$t'"

t

he

premises

or

un<lertal<ings in

which

1ha.t

work

equipment

Is 10

be

...

ed

and

any ackitiooal risk

posed

Dy

the

use

cl

lhal

work

eq.>ipmen1.

Ev

e

ry

employe'

$n.

1

eMm"

lh.1

wo'"

equipmefll

;s

used only lor the operations lor

Which,

aoo

umler

cc

r>dilions lor which,

~

Is

su~able

,

In

this regulalion

'su~_'

means

su~3b1e

in

any respect which • Is reasonably fore

se

eable

will

.lIect

llealh

()(

salei)'

01

any

person.

TI>e

P...,';s;"n

~

ne!

U••

01

Wall<

Equipm

..

nl

Regulalions a

lso

irduOe .(lQUirernents

as

10Iclws

:·

regulation 6 .

mo;rnen~nc.

,egulation 8 - inform

at

ion

8ne!

inS

truClions

r~ul

a

:ion

9 - training

111

018 :.

Atlefllion

is

","

awn

10

tho$e

'equi...m,mts

01

the

WoodworI<rIg Machines AegulaHons

'97~

'

.....

hif;tI

are

not replaced

Dy

the

~pIy

01

Machinery (S;oI.ly)

~tatlons

or

ott>er,

eg;

Regulation

13

Cl

tile

W

oodwork.ng

M

achinery

AeQJlal

io

n. ,

,raining',

51

il applies,

Wll

ilst Ine pr

im

e duly Icr ens"ring

l>ea

~h

and

ulety

rests

w~h

e~ers,

employe

es

100

have

legal dut;"s,

p.a~ic:t,ol;t~y

und."

seetions

7

and

B

of

t

he

Hea~h

and

Salely

al

WO<Ir.

Act.

They

inckKIe:

T""ing

reasonable

care

IOr

m... own

hea~n

and

safely

a

nd

ttlal

01

others w

ho

may

be

aneeled

by

wtlal

they

do

or

don

't

do;

co-operating

"rt

h tileit'

e""icyer

Cn

heann

and

sa

fely;

not

",Ie~ering

with or misusing anytllinQ

provided

Ior

their

heattn,

WI'ly

and

we

U,

e,

Thft,

du',"

on

.":pIo,.n

ha

...

IMrgn

lupplemeflled

by

rego.tlalion 12

01

the

Ma

nagement

01

Hea~tI

and

5alety

il

Wor1<

Regulations 1992, One

01

the

new

reQUir

e

ments

;s

llI.iIt

emplOyees

51"<l1J1d

use

correctly all

wo

rlc

it

ems plo.ide!l by their

employer in

acco

r

dance

..

i

t~

tM

ir

training and

t

ile

instructions t

lley

rceeive to enable

lhem

to

use

the

~cms

safely,

www.DaltonsWadkin.com

Noise

......

1'

can

""IY widely lrom machi'le

10

maochine

depending on ItIe condilions

DI

use.

Pe

ncns

uposHl

10

high noise levelS.

ev

en lor

a shon l

imfI.

ma

y

expe

rieroce

l

e~ra

ry

p

Mia

l

hear

ing loss

.1Id

conliooous C

<pcl$

ure

to

~

ig

h

levels can

res.u

~

in permanent hearing

dama

o-.

The Noise at

Wo

ol<

Regu\;llions 1939 piace

legal

a,liea

on

e

~~

10

preY,m

rSama!/<!

10 hearing

There are lIl1

ee

~Clion

I4!

vets

01

oo

is

e delined

in r

eg

ulation 2;

The lirsl acllOn level:"

~

<uiy

_""I nt>i... exposuro (\.<

...

)

01

85dD(

A)

Tht secolId aClion It v

el

;"

a

daily

personal

noi

s.e

exposure

(Ll

'''

)

01

~~,

The plale

aaion

level

a

pe

ak

sor.md

p,uwr

e

01

2{lO

~SClIls

(14!)d8

re

2Opa)

TM

upowre

"'vel is obviouSly inlluenc

ed

by

the

e""sslon

level

01

aU!he eqvipmem in li

se

Emis.sions

I4!II1IIS

Ior

~s

I'C

provic!e<I

in

ItIe

p&IIIQ.Otar

machine inslruaion manual.

Th

ese

ievt!IS

are

ml!

3su

rHl

in

acr:ordaroce with

ISO 7960 under

cen

ain opecilied

leSI

co";;t.,

n•.

lhe

y

do

not ""enu,iIy

'

~

p,ese

N

Ih

~

highesl no

ise

le

ve

l.

wn

i::h

is

influe

nced by

ma

ny

lactors.

eg

nurrber

DI

spO'>dI

es

in

opefllLi:ln.

Iype

and

cond~ion

DI

_ piece.

SPindle

spHGS

e1e.

For

regvl~tlons

and i.to'melion on ,eltv.,.,.

personat prot

eClNe

e

'lUij)m(!N

I.e

ear

delerlders. employers should

r~

l

"

10 It\(!

P

e'

sonal

Protl!<:

t

ive

E'lU;pme'" al

Wo

'"

Regulations

\992.

0,

,,

,

W

ood

wsl

can

be

ha'mful

le

hea.h

by

;nhoItalion

and

okin comacl and conce...r8tions

01

s

ma

n

pa

n.cte$

In

the air can

Ionn

an

uplosiv

e

mi

. tvre.

Tile Control

01

Substances Hazardous to

Hu

tt

n R

egula

tion.

(COSHH) 1989 pl.ace

Ie~ a

t

duties on employe" to ........

".

that:"

ItIe

upo

su,e

oIl'is

a""toyees

to sui)$tances

lI

<uardous

10

hea

~ h

1$

eit

tler

prevellted

or,

whe

,. this

is

nO

I reasonably

p,

acticable.

acleq.Ja

tely

conu

oIIed.

.....

adequ

al

~

co,.,.rol

to

8<po

""re

of

e~

ye es

to a substance rwardous

to

heafth

SNIt

be

secu,ed

by

measu,U

ollllr than

the

proyi$lon

01

~rson

a

l

pi'oteclive equiproonL

where

the

mea

sure,

t

aken

in

aeco,daroce w

ilh

tile

pa

rag,aph above do not prevent

0'

provide

ade qu~

l

e

controt or. expo

su

'e

10

sub

sunces

hazaroous

10

the

he

i

~h

or employees. then in

adcl~ion

10 tacking H

'oO&e

method

s, t

hl

e"l'iOyer

sha

lt

pn;I

v

Oe

t

hoSl!

.""""yen

w!c

h

SUCh

su~able

personal

pro~

~

...

as

w

ill

adequately c.onIrot

the~

UpoJ:U'1

10

sub~aoc

e

s

rwardou,

to hea'l>.

Instru<:!lons

lor

U$~

M;tChi""'Y

manufa

ctu,es

...

requ ~ e

d

by

the

Supply

01

Machine!')'

$3ltt

y Regubolions

to

provide

CO<tl>/ehlnsive "Instructions

101'

Use'

or equipmenl.

~

is

.n

am

t!\:ill

tnis

inlo,."...!ion is t

ransmitttcllO

lhe

pefson

using

l

hl

macnir>e.

www.DaltonsWadkin.com

IMPORTANT

SAFETY PROCEDURES AND CONSIDERATIONS

To eflsure safe workiflg condition

s,

persons operating and assistiflg with the

operation

01

this machine must ensure lhat they

re

ad and

fu

tly understand

the.

instructions given within this

manLJal

and have received

sLJfficie

nt

training in Ihe

LJse

of !he mach

in

e and the safety aspects to be observed.

Note:

-Persons underthe age of 18 years

mLJst

not operate the machine el(Cept

during the course of training under the supervision of a trained operator.

A) POINTS TO NOTE BEFORE OPERATING

OR

ASSISTt

NG

WITH

THE

OPERA

TION OF THE MACHINE.

,}

2)

3)

You have r

ead

and understand the operation and sa

fe

ty aspects of the machine

and have been checked out by a qualilied supervisor.

The machine is supplied with lull sale guarding. The machine shall not be

operated unless the sa

fe

guardings are in position and are functiona

l.

CuttersJblades are the correct t

ype,

suitable

fo

r the machine and working

conditions, rotate in the correct direction of cut, are sharp and correctly

fi

tted.

4) Loose clothing is either removed

or

securely fastened back and jewel

le

ry

removed.

5} Adequa

te

working space and lighting is provided,

6)

All dust

e~tracti

on

equipment is switched

on

, properly adjust

ed

and worki

ng

adequately.

7)

The machine is securely i

nst

alled (refer to i

ns

tallation section withifl this

maflual

).

8) The machine should only

be

used

lor

cutting wood or materials with physical

and

technological Characte

ri

stics similar to wood, and f

or

which the chip or

particle removal process

is

simila

r.

www.DaltonsWadkin.com

8)

DURING

MACHININ

G:·

I )

2)

3)

')

6)

7)

Wear suitable protective dothing e.g, approved eye protection. ear defenders

and dust masks. Gloves

shal

l be worn when handli

ng

sharp edge saws.

St

op

the machi

ne

using

th

e eme

rg

ency stop or at Iha

ma

ins isolator before

making adjustments, cleaning or carrying

ou

t maintenance.

Ke

ep

the floor area around lhe machine clean and free

from

wood reluse. Do

not allow the floor around the machine

to

be come

sl

ippery.

Stop t

he

machine and report immediately to a person in authority any actual or

potential malfunction or operator hazard.

00

not

at1empt

10

repair or

reC1ity

lhe

machine unless qualified or

eu1l"1orised

to do so.

The operator must nolleave

th

e machine running whitst unauended.

Never by·pass inlerfocks.

A push

st

ick or hand

ted

pUSh

block must

be

used to t

eed

the trailing edge of a

workpiece past the cuning bl

ade

.

WARNIN

G:-

Failure to observe corree! opere!in\! procedures prior to

and

during operation

01

lhis machine can result in severe

in)Ury.

DO NOT attempl

10

operale the machine while under the innuance of anything

t

hat

reduces your alertness.

www.DaltonsWadkin.com

CO

NT

ENTS

SEC

TI

ON 1 GENERAL INFORMATION Page

General Description

1-1

Foundalion and Machine Dimensions

1-1

NO

ise Emission Values

1-'

Machine crile

ri

a 1

-'

Machine

COiling

crileria 1

-,

Tooling criteria

1-'

Operator Working Slations 1

-3

Machine Specilications 1

-5

Electrical Wiring Oiagrams 1

-7

SECTION 2 UNLOADING, UNPACKING, AND I

NS

T

ALLATION

Unloading '-I

Unpacki

ng

'-I

Cleaning

'-

I

Location and loundation

'-

I

Machine re-assembly

,-,

Supplies and Services

Electrical supply

,-,

Exhaust connections

'-3

SECTION 3 OPERATING INSTRUCTIONS

Salelyand

Safety Oevices

3-1

Before operating the machine

3-1

During machining

3-1

Machine Controls

3-'

Typical Machi

ne

Operation Cycle 3-3

Trim Stop Adjustmenl 3-4

SEC

TI

ON 4 MAIN

TE

NANCE

Scheduled Mainlenance 4

-1

week.l~

4-1

Month y 4

-1

Yearly

4-1

Two yearly

4-1

Te

nsioninglAeplacing Motor Orive Belts 4

-'

TensioninglAeplacmg Saw Spindle Drive Belts

4-'

Air

Fi

llerand Lubricalor Maintenance

4-'

Changing Saw Blades 4-3

Approved Lubricants '-5

www.DaltonsWadkin.com

SECTION 5 ILLUSTRATED PARTS

LI

ST

Main Body Assembly

Drive and Spindle Assembly

Top Clamp Assembly

Trim Stop Assembly

Saw Clamp Assembly

OuUeed Table Assembly

Pneumatic Assembly

5-3

~5

5-7

5-'

5,1 t

5·13

5·15

www.DaltonsWadkin.com

SECTI

ON

1 GENERAL INFORMATION

General De

script

ion

The CK machine is " high speed c

ro

ss

cut saw capable 01 cutting limber

sections

up

to 305mm x 100mm.

Timber may be manually or machi

ne

fed into the saw. To ensure the

cor

rect

lengt

hs

of material are cut a variety

of

options are availabl

e.

These include

automatic stop systems as

we

ll as

manual

and

pneumatic stops. Once

al

the correct cut setting Ihe top guard

clamp is automatically lowered down

as part at the operating sequence and

ho

lds the timber w

hi

lst the saw is

cutting. When the operating sequence

is finiShed the clamp is

re

leased ready

for Ihe timber to

be

moved to the next

cut position.

The

CK90 crosscut saw may

be

supplied in ei

the,

a

ri

gh

t hand

or

teft

hand version. The lel! hand version

has the saw blade and outfeed roller

table to Ihe left

of

Ihe machine when

viewed from Ihe front, with timber

bei

ng

feed from the right. A righl

handed machine is the mirror image

of

thi

S.

The working area indicated in the

illustra

li

on

is

for the standard machine

although this

may

alter if optional roller

tables

are

titled and the machine is Slill

maned by a singlo person.

4985

480

, 6

IfOlES

O

I~

..

ETER

'6

/"

, ,

,

11

,..--f j

---

; , I 0

, 1

"

N

~U

1, N

"

I , 1'

tJ.:::,--

•I ,

,"

FIG 1

FOUNOATION

PL

AN

OF

A

LE

FT

HAND MACHI

NE

D'RECTION

OF

ll""ERFE.O

www.DaltonsWadkin.com

NOISE EMISSION

VALUES

The figures quoted in the

nO

ise

emission chart are emissi

on

levels and

are not necessarily safe worki

ng

levels.

Whilst there

is

a co

rr

elation between

emission levels and exposure l

evels.

this cannot

be

used

re

li

ab

ly to

de

te

rmine wheth

er

or not further

precautions are required

\0

achieve

safe wo

rk

in

g levels.

Factors th

at

influence the actual level

of exposure to

th

e work fo

rce

in

clude

the duration of exposure. the

characteristi

cs

of t

he

work

fOam,

sources of noise etc i.e the number

01

machines and other adjacent

processes. Also the permIssible

exposure levels can valy from country

10

count

ry

.

Emission levels, however will enable

the user at the machine to make a

better evaluation of the 'hazard and

risk'.

Ma

chine

criteria

The machine was free standi

ng

on a

concrete floor. no\ bolted down and not

mounted on any vibration dampening.

A flexible pipe connected the machine

to the dust extraction.

There was

no

enclosure around the

machine.

Mac

hine

culling

criteria

The

ma

ch

ine was fitted with a 500mm

main saw rOlating

al

2200 R.P.M. The

saw blade had

72

carbide tipped teeth

and a culling width

at

4mm.

Feed

rat

e:- 4-8 Mlmin

Mal

erial

criteria

Mate

ri

al

:-

So

ft

wood medium

grade

Moislu

re

conten

l:

-8-14%

T

imber

width;-

200mm

Timber

h

ieght:-

75mm

Tooling

crileria

The CK90 crosscut saw

has

been

designed

10

accept

on

ly 500

mm

dr

ameler saw blades suilable

10

fit on a

30mm spindle.

The saw must have a 'pin

ho

le' d

ri

ve

location.

The saw speed is

fi

xed

at

2200 R.P.M.

91.63

98.86

80

.11

87.34

I

www.DaltonsWadkin.com

Only \oolS made in conformity to

pr

EN847·1 shall be used

on

the

mach

in

e.

It

should also be noted that H.S.S

saw blades may

be

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Wadkin CK90 User manual

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