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  9. Wadkin BSW 20 inch User manual

Wadkin BSW 20 inch User manual

,
20
l;
(~·S·l,v
'..
. I
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CIRCULAR
SAWBENCH
TYP~
20'B§:tI
..
RIVING KNIFE ADJUSTABLE
TO SUIT SIZE
OF
SAW AND
RISES AND FALLS WI .SAW.
"
REMOVABLE GAP
PLATE WITHFELT
&WOOD PACKING
PIECES.
MACHINE
REFERENCE
NUMBER
PLATE~
MICRO
~DJUSTMENT
SAW RISE & FALL
, j LOCK.
I
REAR COVER GIVES
ACCESS TO BELTS.
MOTOR &PULLEYS.
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2
SECTION A
SECTION B
Sl£CTION C
SECTION D
SECTION E
SECTION A
SECTION B
SECTION C
SECTION D
SECTIONS
SPECIFICATION
INSTALLATION
DESCRIPTION &
OP~{ATION
MAINTENANCE
SPARE PARTS
LIST
ILLUSTRATIONS·
FIG
A~
5QOmm
BSW
CIRCULAR
SAW
BENCH
FIG
B~
WIRING
DIAGRA.H
(3
PHASE)
FIG
B2
FIG
C~
FIG
C2
FIG
C3
FIG
c4
FIG
C4A
FIG
CS
FIG
c6
FIG
C7
FIG
cB-Cll
FIG
Dl
FIG
D2-D3
FIG
D4-D12
FIG
D13
FOUNDATION
PLAN
CANTING
FENCE
CONTROLS
FENCE
ALIGNMENT
POINTS
RIVING KNIFE DETAIL
R1SE
AND
FALL
CONTROLS
RIVING KNIFE DETAIL
MITRE
FENCE
MITRE FENCE STOP
ROD
POSITIONS
SAW
PACKINGS
OPERATION
OF
OPTIONAL
FEATURES
SA\{
SPINDLE ASSEHBLY
BELT
TENSIONING
SAW
MAINTENANCE
LUBRICATION
j
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3
SECTION
A
SPECIFICATION
Maximum
diameter
of
saw-----------------------------------------
20"
500
mm
Maximum
saw
proj
ection
------------------------
7"
175
mm
Size
of
table
-------------------------------------------------
36" x 38"
915
x 965
mm
Table
height------------------------------------------------
34"
865
mm
Max.
distance
saw
to
fence
-----------------------
600
mm
Fence
dimensions-----------------------------------------------
17" x
6"
430 x
150
mm
Fence
cants
up
to----------------------------------------------
45°
Rise
and
fall
of
saw
spindle-------------------------------
100
mm
Speed
of
saw
spindle------------------------------------------
2200 rpm
Horse power
of
motor-----------------------------------------
7!
Diameter
of
saw
bore--------------------------------------
30
mm
Diame
ter
of
driving
pin
------------------------------
12
mm
Net
weight---------------------------------------------------
924
lb
420
kg
Gross
weight---------------------------------------------------
1230
lb
560
kg
Shipping
dimensions---------------------------------------------
46
cu.ft.
1.3
m3
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4 SECTION B
•
Installation:-
Remove
protective
anti-rust
coating
£rom
bright
parts
by
applying
a
cloth
soaked
in
paraf£in
or
other
solvent.
Wiring,,:
-
The
motor
and
control
gear
have
been
wired
in
be£ore
despatch,
there£ore
all
that
is
required
to
be
done
is
to
connect
the
mains
supply
to
the
starter,
or
isolator
where
£itted.
POINTS
TO
NOTE
WHEN
CONNECTING
TO
POWER
SUPPLY.
1 -
Check
voltage,
phase
and
£requency
2 -
It
is
important
that
the
correct
cable
is
used
to
deliv~r
the
correot
voltage
to
the
starter.
RUNNING
ON
LOW
VOLTAGE
WILL
DAMAGE
MOTOR.
(SEE
LIST).
j
Check
main
line
fuses
are
of
correct
capacity.
4 -
Connect
line
leads
to
correct
terminals
(SEE
WIRING DIAGRAM).
5 -
Check
all
connections
are
sound.
6 -
Check
spindle
rotates
in
correct
direction.
If
not
reverse
any
two
o£
the
line
lead
connections.
FAILURE
TO
START:-
1
Fuses
have
blown
or
have
not
been
£itted.
2
Isolator
switch
ha~
not
been
closed.
3 -
Lock
o£f
or
stop
button
(when
fitted)
has
not
been
released.
4 -
Supply
not
available
at
machine.
STOPPAGE
DURING
OPERATION & FAILURE
TO
RESTART:-
I -
Overloads
have
tripped.
I£
hand
re-set,
set
by
pressing
button.
If
automatic
they
will
re-set
after
a
short
period.
2 -
Fuses
have
blown.
VOLTAGE.
PHASE.
CYCLES
l!!:
S.W.G.
TINNED
COPPER WIRE.
220
3
50
5-S
17'
340/420
j
50
11
.20
200/250
1
50
11
1-+
220
j
60
u
17
400/550
3
60
JI
21
,Foundat:ion:-
~
5S
32
102
55
29
The
machine
should
be
lev~lled'and
bolted
down
firmly_
For
mounting
into
concrete.
150
to250square
holes
should
be
cut
in
the
rloor
and
rag
bolts
fitted.
after
which
the
holes
should
be
run
with
cement.
For
mounting
on
wood
floors
coach
bolts
will
be
found
adequate.
(see
Fig.
82.)
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-
.t3BOOK
RT3
STARJER£THREE
PHhS
E
DIAGRAM).·
5
SUP,PLY
r
L1
L2
.L3'
LINK'X'
BROWN
L1NK'T' I
ORANGE
,A
B
C,
•
MOTOR
IU!,",OTI!
"STAftT·STO
..
••
IIUTTONS
FOR
ANY
OTHER
TYPE
OF
STARTING
SEE
SEPARATE
WIRING
DIAGRAM
ENCLOSED
INSIDE
STARTER
BOX.
FIG
BI
4-16mm
/Diaholes
584mm.
I I
I
!'\ --
f-
I'
~
j.I
\;
~
-
546
mm
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6
SECTION C
CANTING &
RIP
FENCE
CONTROL~,
QUICK
ADJUSTMENT;-
•
The
£ence
slides
on
a
round
bar
with
a
rule
incorp-
orated
into
it.
To
adjust
the
fenee
follow
the
under
mentioned
proceedure:-
~
L
Unlock
lever
"A:
and
screw'B
(Fig.
C.1.)
2.
Slide
the
fence
along
the
bar
until
the
req~ired
dimension
is
indicated
against
the
pointer
on
the
£ence
bracket.
3.
Lock
lever
'A"
£irm1y
to
secure
in
position.
FINlD
ADJVS1HENI:-
After
adjusting
the
fence
by
the
above
method
provision
is
made
for
precise
setting
by
Gperating
the
fine
adjust-
ment
reature.
To
operate
follow
under
mentioned
proceedure.
1.
Ensure
lever
'A'
is
UNLOCKED
and
screw'B"is
LOCKED
£irm1y.{Fig.C.1.)
2.
Turn
knurled
hand
screw'
'c'
in
direction
required
in
order
to
draw
the
fence
along
the
rule
bar
to
or
away
from
the
saw
and
to
the
required
setting.
3.
Lock
lever
'K
firmly.
CANTING;-
.
To
cant
fence
follow
under
mentioned
proceedure
(Fig.C.1.)
1.
Unlock
tevor'D'and
allow
fence
to
pivot
over
to
required
angle.
2.
Unlock
lever'E'a11owing
fence
plate
to
drop
down
until
the
lower
edge
of
the
plate
lies
flat
on
the
table
surface.
" "
3.
Lock
levers
D
and
E
firmly.
FENCE
PQSIIIQltINq:-
The
fence
plate
is
designed
to
slide
along
the
table
in
order
to
compensate
for
di£ferent
sizes
of
saws
which
may
be
used.
By
unlocking
1.v.r
'E'
the
pla
te
mayb'e
slid
alongadovetail
slot
in
the
back
of
the
fence
to
the
required
position.
after
which
locking
lever'E'Yill
fix
the
fence
firmly
in
place.
N01'E:-J'br
crosscutting
swing
fence
over
the
rule
bar
to
clear
the
table
FENCE SETTING
AND
ALIGNING:-
,.I
On
despatch
'from
the
works
the
movements
o£
the
fence
have
been
finely
adjusted
for
accurate
cutting
by
the
provision
o£
the
setting
screws
at
points
F.G.H.I.
(FIG
C2).
These
adjustments
have
seperate
uses,
and
should
only
be
re-set
to
compensate
for
wear
which
may
take
~
place
from
constant
use.
The
seperate
uses
of
these
points
are
as
outlined
underneath:-
POINT
F.,-
is
an
eccentrically
turned
centre
which
allows
the
fence
to
be
set
paraleli
to
the
say,
or
to
be
set
in
or
out
as
required.
POINT G;-
is
a
true
centre
which
allows
slackness
to
be
removed
between
centres
F
and
G.
POINT
H:-
is
a
jacking
point
which
prov1des
a
positive
stop
which
will
not
allow
the
fence
to
be
pulled
up
further
than
90
degrees
to
the
table
when
set
correctly.
POINT 1t -
is
also
a
jacking
point
which
brings
centres
F
and
G
parallel
to
the
table
for
true
canting
action
of
the
fence.
NOTFJ-
SET ALIGNMENT
ONLY
WITH
CENTRE
F.
DO
NOT
PACK
BETWEEN
BACK
PLATE
AND
FENCE
AS
THIS
CAN
CRACK
THE
CASTINGS.
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7
FIG.Cl
IGC2
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8
RISE
AND
FALL CONTROLS:-
By
turning
handwheel
'J'
(fig.
04
)
the
saw
may
be
raised
or
lowered
between
the
maximum
and
minimum
position
as
given
in
section
'A'
specificati~n.
Under
no
circumstances
shoulrl
this
dimension
be
varied.
It
i.
imp~~tant
after
operating
the
rise
and
fall
that
lever
handle
'K'
is
loc.ked
firmly
before
running
the
saw.
The
rise
and
fall
handwheel
is
connected
through
pivoted
yolks
at
~ints
A.
&
B.
(FIG
04.)
At
the
handwheel
end
of
the
screw
a
thrust
race
C
is
fitted
to
give
free
ro~ation
when
in
use.
It
is
therefore
important
that
th~
pivots
and
screw
are
cleaned
and
luhricated
regular-
ly
a~d
that
the
tirust
race
is
oiled
according
to
the
maintenance
schedule.
RIVING
KNIFE
PLATE:-
The
riving
knife
plate
is
situated
behind
the
saw
in
the
saw
com-
partment
ID'
(fig.
C4A}
and
allows
the
riving
knife
to
rise
and
fall
with
the
saw
at
a
set
clearance
to
the
saw
teeth.
It
is
important
that
the
area
surrounding
the
radial
slot
cut
in
the
plate
be
kept
clean
and
well
lubricated
to
give
free
movement.
RIVING
KNIFE,HOLDER DETAIL
The
riv1ng
knife
is
supplied
in
the
inverted
position.
:fit
upright
adopting
the
f'ollowing
proceedure:
-(figC3)
Remove
and
1.
~it
knife
into
groov~d
oacking
piece
'E'
and
bolt
up
to
solid
pack-
ing
piece
'P"
with
the
lOr:nm
nLJ.ts'G'
provided.
2.
With
saw
in
place
set
knife
to
clear
around
saw
teeth
approximatelv
~"
(6mm)
and
lock
firmly
in
place
with
nuts
'G'.
.
).
If
the
knife
is
not
in
line
with
the
saw,
partially
slacken
nuts
'G'
and
jeck
packing
piece
'F'
out
with
grub
screws
'H'
until
the
knif'e
has
equal
overhand
either
side
of'
the
saw
blade.
Lock
nuts
'G'
firmly.
NOTE:-
BE~ORE
RUNNING, ADJUST
SAW
GUARD
TO
GIVE
MAXIMUM
PROTECTION
AND
TO
CLEAR
SAW
BLADE.
DO
NOT
RUN
MACHINE
WIT!iOt!l'
GUARD
IN
POSITION.
IMPORTANT:-
ENSURE
THAT
RIVING
KNIFE
BLADE
IS
CORRECT
IHICKNl:tSS
FOR
SA\l USED
, H
'(:J\
® .-
~
-
(@@
:\1
E
I H
\
.Riving Knife
i
)
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9
FIGC4 '
FIGC4A
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10
JtIOUNTING SAWBLAnES : -
When
mounting
saws
the
undermentioned
proceedure
should
be
fol1owed:-
1.
Isolate
machine
2.
Remove
table
insert
and
raise
the
saw
spindle
housing
into
the
top
position.
J.
Remove
spindle
nut
(left
hand
thread)
and
front
saw
flange
from
spindle.
4.
Select
blade
required
depending
on
type
of
work
which
is
to
be
done.
Check
the
blade
is
in
good
condition
and
free
from
dirt,
sawdust
and
gum.
especially
where
it
will
be
gripped
by
the
saw
flange.
Mount
saw
on
the
spindle
checking
that
the
face
o£
the
back
saw
flange
is
clean
and
that
the
saw
bmre
and
pin
hole
centres
fit
correctly
onto
those
on
the
flange.
'5.
Check
that
the
saw
teeth
point:
towards
the
front
of
the
me
chine
be-
fore
replacing
the
flange
and
locking
UP
firmly
with
the
spindle
nu~.
IMPOrtTANT:-
ENSURE
SPINDLE
HUNS
IN
CORRECT
DIRECTION,REFER
TO
S~CTIQ~
.JL
(ELECTRICS
L
NOTE:-
IF
THE FLANGE
OR
SAW
FACES ARE
NOT
CLEAN
THIS
CAN
CAUSE VIBRATION
DUE
TO
THE
SAW
RUNNING
OUT-OF-TRUE.
NITHE
FENCE
(llg......Q
5)
-f
EXTRA, )
The
mitre
fence
is
fitted
into
the
grOOVA
provided
on
the
saw
t~blet
which
should
he
kept
clean.
A
scale
is
provided
to
indicate
accurate
setting,
and
a
positive
stog
'A'
is
incorporated
in
the
scale
to
give
quick
setting
at
90
0
and
45
to
the
saw.
The
p1sstic
handwhee1
'B'
locks
the
mitre
fence
firmly
in
any
position.
Accurate
repetitive
cutting
can
be
obtained
by
use
of
the
stop
rods
(:fig.
CS.)
-,
- I
The
rods
are
held
in
the
:fence
with
the
thumbscrews
'C'
and
the
stop
rods
by
the
two
clamps
'D!
Tb
adjust
the
stop
rods
slacken
clamps
'Cl
and
'D'
and
slide
the
rods
into
the
position
required
as
illustrated
in
)
(:fig.
C6.)
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FfGCS
11
MITRE
SlOT
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12
SAW
PACKING.
It
is
usual
to
provide
a
saw
blAde
with
some
form
of
packing,
but
it
is
not
intended
that
this
packing
be
used
as
a
guide
for
buckled
or
out-of-true
saws.
The
idea
of
£itting
packing
pieces
into
the
table
and
gap
plate
is
to
steady
the
saw,
but
it
should
he
noted
that
the
packing
must
not
be
tight
as
this
will
generate
heat,
resulting
in
a
consequent
loss
of
tension
in
the
blade.
The
arrangement
of
the
saw
packings
are
in
such
a
way
that
a
hard-
wood
mouthpiece
of
a
length
extending
beyond
the
depth
of
the
saw
teeth
retains
the
felt
packing
pieces
in
place.
Also
wood
strips
secured
to
the
underside
of'
the
table
and
to
the
front
of
the
gap
pla
te
support
the
felt
in
position.
At
the
rear
of
the
gap
plate
and
table
similar
wood
strips
close
the
saw
gap
and
provide
a
guide
f'or
the
saw.
(SEE
DIAGRANS
OPPOSITE.
)
It
should
be
noted
that
af'ter
some
time,
the
packings
will
need
to
be
renewed.
and
should
not
be
allowed
to
f'al1
into
bad
condition.
Tbe
provision
of
the
felt
inserts
allow
application
of
a
small
amount
of
lubricating
oil,
which
not
only
cleans
the
saw,
but
also
re-
duces
heat_and
burning
whilst
running.
It
is
theref'ore
important
that,
at
every
opportunity,
the
felt
pieces
are
lubricated.
NOTE;-
REPLACE!oLENT
LENGTHS
OF
FELT
12
x
11
x
100
mm
..
J
I
J
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I
I
I
I
I
I~
L_
Saw
~
--..,
I
~~~======~-+~~-:
H~
I
I
-h-'-tH-t_tt)+.~
I
I
I
I
Felt--==F=======Cldtl
I
I
tt11
. I
FIGC
~arrl
..
.ood
-
-lnOUthpiece
I
S.,w
t
Saw
SECTION
AA
Saw
Felt
Screw
SECTION
'\
a~
Saw
SECTla~
" ,
13
/f
j
UI
I
I
I
I
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1+
.
PILLAR
SAW
GUARD
To
raise
and
lower
the
guard,
unlock
lever
'A'
anrlturn
handle
'B'
(FIG
CS)
To
poeition
the
guard
on
centre
,,,itll
the
sa,,,,
unlock
lever
'Cl
and
slide
the
guard
pillar
'D'
until
the
guard
is
in
the
correct
position.
To
centralize
the
guard
to
clear
saw
and
riving.
kni"fe,
unlock
lever
'E'
and
slide
j!'uarrl
back
or
fOl"l.,arn
aJor:g
bar
'F'
until
correctly
positioned.
To
~a{n
access
to
saw,
the
guard
cover
will
hinge
up
and
over
to
reveal
blade.
EXTRA
EQVIPMENTi-
SPINDLE
BRAKE
:-
This
device
is
opera
ted
"from
the
brake
lever
lA'
situated
next
to
the
rise
and
rall
handwheel.
It
is
connected
to
the
brake
pad
by
means
0 f a
ca
ble
'B'
leading
rrom
the
opera
t
ing
lever
f
and
is
spring-loaded
to
relieve
tension
when
hand
pressure
is
reljeved.
To
ten~ion
the
cable,
turn
the
knurled
nut
'Cl
on
the
lever.
Where
excessivp
slackness
is
to
be
removed,
unlock
the
grub
screw
'D'
on
the
pill~r
ut
the
spindle
end
and
pull
cable
through,
re-lock
grub
screw
..
nd
tens
i.on
cable
as
ment
ioned
above
with
knurled
screw.
'Yhen
re-
placing
brake
pad
it·
ie
important
that
new
rivets
are
used
and
that
the
rivet
heads
are
below
the
surrace
or
the
oad
material.
Do
not
allow
brake
pad
to
wear
down
to
rivets
as
thi~
will
score
the
surlace
of"
the
:!Special
pulley.(FIGC11)
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15
FIG
CB
:-:
••
-
!-~iilli!~-
38mm
Rad
38mm
",/
Size of
cut-out
Rad
~------------560mm----------~
FIGCIO
B
FIG
Cl
I
to suit'sefand
position
of
wobble
saw unit.
\
\
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16
SECTION
D.
-
MAINTENANCEj-
During
the
operating
life
of
the
sawbench
it
may
be
found
necessary
to
replace
worn
or
damaged
pArts
(i.
e.
ball
races.)
To
undertake
this
proceedure
follow
the
undermentioned
instructions.
(SEE
FIG
D
1.)
1.
,I,§QMIE
MA
CHINE_EJ~IEcrRl.CALLX
BEFQHE
A
TTlillW
NG
ANY
WORK",;
2.
REMOVE GAP
PLATE,
SAW
AND
SAW
SPINDLE
FRONI'
AND
REAR COVERS
FROt-{
Tal':
J.
4.
5.
6.
7.
8.
10.
MACHINE.
SLACKEN
AND
REMOVE
V-ROPES
FROM
PULLEYS
AND
REMOVE TURNBUCKLE AND
TENSION
STUDS AFTER
PACKING
MOTOR
UP
AS
SHOWN
IN
(FIG
0.2
..
)
'/IND
SAW
CARRIAGE
INTO
MIDWAY
POSITION.
REI-lOVE
COUNTERSUNK SCREW
AND
WASHER
'A'
AND
SLACKEN GRUB SCREWS
'R
t
IN
PULLEY
'C'
AND
REMOVE.
REMOVE
KEY
'D'
~~D
DIST~~CE
PIECE
'E'.
REHCVE
CIRCLIP
'Ft
AND
}fOTOR
TENSION
BRACKET I GI
AND
UNSCREW
AND
REMOVE
DUSTCAP
'H'.
WORKING
AT
THE
FRONT
OF
THE
SAW
SP1NDLE.
REMOVE NUT
III,(L.H.THREAD)
AND
SA
W FLANGE I J I •
UNSCREW
SAW
FLANGE
'Kt
(L.B.THREAD.)
RENOVE
RIVING
KNIFE
PLATE*AND
LINK,
A.~D
UNSCREW
AND
REHOVE DUST
CAP
'L'
.
11.
PLACE A
WOOD&~
DRIFT
ON
THE
PULLEY
END OF THE
SPINDLE
AND
DRIVE
TIlE
SHAFT THROUGH
THE
HOUSING.
BY
DOING
THIS
THE
SPINDLE
WILL
~~~RGE
FROM
THE HOUSING
WInl
TIlE
SAW
ENT)
BEARING
ON
IT.
DRIVE
THIS
BEAR-
ING
FHO:t-[
THE
SHAFT
AND
RE-INSERT
SHAFT
INTO
HOUSING
KNOCJ=ING
SPINI)Li~
THROUGH
'HTH
HANHER AN!)
DRIFT
TO
REMOVE
THE PULLEY END
BEARING.
To
re-assemble,
reverse
above
proceedure
ensuring
all
original
parts
are
thoroughly
cleaned
out.
'*
.
It
should
also
be
noted
that
the
two
locknuts
on
th~
radial
slot
in
the
rivin~
knife
plate
should
on].v
be
tightened
enouLh
to
provide
a
gyide
for
the
motion
of'
the
elate
and
not
to
clamp
or
lock
the
plate
in
posi-
tion.
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-
o
'--t)
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18
BELT
TENSION:-
On
the
standarn
machine
the
drive
from
the
5.
SHP
motor
(4KW')
to
the
saw
spindle
is
by
means
of
three
ALPHA
500
type
"V"
Belts.
To
ensure
maximum
e~ficiency
and
life.of
these
belts,
it
is
important
that
the
correct
belt
tension
is
maintained
at
all
times
~rom
new,
especially
in
the
"running
in"
period.
To
tension
the
belts
follow
the
undermen-
tioned
proceedure.
(SEE
FIG.
D.2.)
By
turning
turnbuckle
'A'
linking
the
tension
studs,
the
centre
distance
of
the
pulleys
can
be
increased
to
provide
greater
tension
on
the
belts.
To
achieve
the
correct
tension,
measure
the
centre
distance
of
the
~ulley3
(FIG
D3.)
and
adjust
with
the
turnbuckle
until,
whilst
applying
a
force
at
right
~n~Jes
ar.~
central
Along
the
belt,
the
deflec-
tion
is
not
greater
than
0-5mm
per25mrrrof
span
-
(e.g.584·
span:::
Tl-5mm
def'lection.)
REPLACING
BELTS,.:-
To
replace
belts,
decrease
pulley
centre
distance
by
screwing
turn-
buckle
and
thus
relieving
tension
on
the
belts
for
their
removal.
After-
,,.,arde
retension
as
given
above.
POINTS
TO
NOTE
WHEN
HAINTAINING BELT
DRIVES:-
1.
ALWAYS
MAINTAIN
CORRECT
BELT TENSION•
.2.
REPLACE
WOHN
m'::LTS
WITH
SAME
TYPE AS
SPECIFIED.
J.
ALl-lAYS
REPLACE
WORN
OR
D.\J.tAGED
BELTS DtMEDIATELY.
4.
ENSURE
pm
.LEYS
ARE
CO
RH.ECTL
Y ALIG!\ED.
5.
DO
NOT
PRISE
BELTS
OVER
PULLEYS lfITH SCREli DRIVERS
OR
OTHER
SHARP
IMPLEM~NTS
AS
THIS
CAN
DAMAGE
BELTS.
6.
ENsrJ!1E PULLEY
GROOV'ES
AND
BELTS
ARE
CLEAN
AND
RE}10VE
k"fY
OIL,
GREASE
RUST
OR
BURRS
'mIcn
ARE
PRESENT. j
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Method
of
packingup
motbr
for remcNal of
tension screws
as
outlined in section
D1
I
19
u---+--t---A
FIG
D2
FIG
D3
DEElnECTION
__
O·5rnm
PE
R
25
mm
__
.
OF
SPAN
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