WAGNER T090 Operational manual

II 2G IIB T5
Paint Pressure Regulators
T090, T092
Paint Pressure Regulators
T090, T092
Edition 01 / 2014
Translation of the original
Operating Manual

3
T090, T092.
OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
Contents
1 ABOUT THESE INSTRUCTIONS 5
1.1 Languages 5
1.2 Warnings, notes and symbols in these instructions 5
2 GENERAL SAFETY INSTRUCTIONS 6
2.1 Safety instructions for the operator 6
2.1.1 Electrical equipment 6
2.1.2 Personnel qualications 6
2.1.3 A safe work environment 6
2.2 Safety instructions for sta 6
2.2.1 Safe handling of WAGNER spray units 7
2.2.2 Earth the unit 7
2.2.3 Material hoses 7
2.2.4 Cleaning 8
2.2.5 Handling hazardous liquids, varnishes and paints 8
2.2.6 Touching hot surfaces 8
2.3 Correct use 8
2.4 Use in an explosion hazard area 9
2.4.1 Correct use 9
2.4.2 Explosion protection identication 9
2.4.3 Max. surface temperature 9
2.4.4 Safety regulations 9
3 PRODUCT LIABILITY AND WARRANTY 11
3.1 Important notes on product liability 11
3.2 Warranty 11
3.3 CE-conformity 12
4 DESCRIPTION 13
4.1 Field of application 13
4.1.1 Using in accordance with the instructions 13
4.2 Extent of delivery 13
4.3 Data 13
4.3.1 Materials of the parts transporting paint 13
4.3.2 Technical data 14
4.4 Functioning 16
4.4.1 Pressure regulator 16
5 STARTING UP AND OPERATING 18
5.1 Installation and connection 18
5.1.1 Installation of pressure regulator 18
5.1.2 Earthing 19
5.2 Start up 20
5.2.1 Safety regulations 20
5.2.2 Cleaning 21
5.2.3 Pressure discharge procedure 22
5.2.4 How to adjust uid pressure 22
5.3 Finishing work and cleaning 24
5.3.1 Washing 24

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T090, T092.
OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
Contents
5.3.2 Surface cleaning 24
5.4 Storing for longer periods of time 24
6 FAULT LOCATION, MAINTENANCE AND REPAIR 25
6.1 Trouble shooting and solution 25
6.2 Maintenance 25
7 SPARE PARTS 26
7.1 How to order spare parts 26
7.2 Exploded views 28
7.2.1 T090.00A - T090.00B - T090.00C 28
7.2.2 T090.00CR 30
7.2.3 T090.00MAG 32
7.2.4 T092.00AI - T092.00BI 34
7.2.5 T092.00PNI 36

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T090, T092.
OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
4HISOPERATINGMANUALISAVAILABLEINTHEFOLLOWINGLANGUAGES
,ANGUAGE 0ART.O ,ANGUAGE 0ART.O
'ERMAN  %NGLISH
&RENCH  $UTCH
)TALIAN  3PANISH
$ANISH  3WEDISH
0ORTUGUESE  4URKISH
1.2 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS
1 ABOUT THESE INSTRUCTIONS
1.1 LANGUAGES
4HISOPERATINGMANUALCONTAINSINFORMATIONABOUTTHEOPERATIONREPAIRANDMAINTENANCE
OFTHEUNIT
 !LWAYSFOLLOWTHESEINSTRUCTIONSWHENOPERATINGTHEUNIT
7ARNINGINSTRUCTIONSINTHISMANUALPOINTOUTPARTICULARDANGERSTOUSERSANDEQUIPMENT
ANDSTATEMEASURESFORAVOIDINGTHEHAZARD4HESEWARNINGINSTRUCTIONSFALLINTOTHEFOLLO
WINGCATEGORIES
$ANGERIMMINENTDANGER.ONOBSERVANCEWILLRESULT
INDEATHSERIOUSINJURYANDSERIOUSMATERIALDAMAGE
7ARNINGPOSSIBLEDANGER.ONOBSERVANCECANRESULT
INDEATHSERIOUSINJURYANDSERIOUSMATERIALDAMAGE
#AUTION  A POSSIBLY HAZARDOUS SITUATION .ONOBSER
VANCECANRESULTINMINORINJURY
.OTEPROVIDEINFORMATIONONPARTICULARCHARACTERISTICSANDHOWTOPROCEED
#AUTION  A POSSIBLY HAZARDOUS SITUATION .ONOBSER
VANCECANCAUSEMATERIALDAMAGE
3)()??'"
$!.'%2
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
 4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
3)()??'"
 7!2.).'
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
 4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
3)()??'"
#!54)/.
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
 4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
3)()??'" #!54)/.
4HISLINEWARNSOFTHEHAZARD
0OSSIBLECONSEQUENCESOFFAILINGTOOBSERVETHEWARNINGINSTRUCTIONS4HESIGNALWORD
POINTSOUTTHEHAZARDLEVEL
 4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
ZZB022GER ZZB022ENG
ZZB022FRE --
ZZB022ITA ZZB022SPA
-- --
-- --

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T090, T092.
OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
2 GENERAL SAFETY INSTRUCTIONS
2.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
2.1.1 ELECTRICAL EQUIPMENT
2.1.2 PERSONNEL QUALIFICATIONS
2.1.3 A SAFE WORK ENVIRONMENT
2.2 SAFETY INSTRUCTIONS FOR STAFF
 +EEPTHESEOPERATINGINSTRUCTIONSTOHANDNEARTHEUNITATALLTIMES
 !LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN
TION
%LECTRICALPLANTANDUNIT
 4O BE PROVIDED IN ACCORDANCE WITH THE LOCAL SAFETY REQUIREMENTS WITH REGARD TO THE
OPERATINGMODEANDAMBIENTINmUENCES
 -AYONLYBEMAINTAINEDBYSKILLEDELECTRICIANSORUNDERTHEIRSUPERVISION
 -USTBEOPERATEDINACCORDANCEWITHTHESAFETYREGULATIONSANDELECTROTECHNICALREGU
LATIONS
 -USTBEREPAIREDIMMEDIATELYINTHEEVENTOFPROBLEMS
 -USTBEPUTOUTOFOPERATIONIFTHEYPOSEAHAZARD
 -USTBEDEENERGIZEDBEFOREWORKISCOMMENCEDONACTIVEPARTS)NFORMSTAFFABOUT
PLANNEDWORKOBSERVEELECTRICALSAFETYREGULATIONS
 %NSURETHATTHEUNITISOPERATEDANDREPAIREDONLYBYTRAINEDPERSONS
 !LWAYSFOLLOWTHEINFORMATIONINTHESEINSTRUCTIONSPARTICULARLYTHEGENERALSAFETYIN
STRUCTIONSANDTHEWARNINGINSTRUCTIONS
 !LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN
TION
 Ensure that the floor of the working area is anti-static in accordance with EN 50053 Part 1
§7-2.
 Ensure that all persons within the working area wear anti-static shoes, e.g. shoes wit
h
leather soles.
 Ensure that during spraying, persons wear anti-static gloves so that they are earthed vi
a
the handle of the spray gun.
 Customer to provide paint mist extraction systems conforming to local regulations.
 Ensure that the following components of a safe working environment are available:
– Material/air hoses adapted to the working pressure
– Personal safety equipment (breathing and skin protection)
 Ensure that there are no ignition sources such as naked flame, glowing wires or ho
t
surfaces in the vicinity. Do not smoke.

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OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS
2.2.2 EARTH THE UNIT
2.2.3 MATERIAL HOSES
The spray jet is under pressure and can cause dangerous injuries.
Avoid injection of paint or cleaning agents:
 Never point the spray gun at people.
 Never reach into the spray jet.
 Before all work on the unit, in the event of work interruptions and functional
faults:
– Switch off the energy/compressed air supply
– Secure the spray gun against actuation.
– Relieve the pressure from the spray gun and unit.
– By functional faults: If possible, remove the defect as described in
chap. „Trouble shooting“, otherwise apply to an authorised after-sale service point.
In the event of skin injuries caused by paint or cleaning agents:
 Note down the paint or cleaning agent that you have been using.
 Consult a doctor immediately.
Avoid danger of injury through recoil forces:
 Ensure that you have a firm footing when operating the spray gun.
 Only hold the spray gun briefly in any one position.
Electrostatic charges can occur on the unit due to the electrostatic charge and the flow
speed involved in spraying. These can cause sparks and flames upon discharge.
Ensure that the unit is earthed for every spraying operation.
Earth the workpieces to be coated.
Ensure that all persons inside the working area are earthed, e.g. that they are wearing
antistatic shoes.
When spraying, wear antistatic shoes to earth yourself via the spray gun handle.
If gloves are used, they must be antistatic
 %NSURETHATTHEHOSEMATERIALISCHEMICALLYRESISTANTTOTHESPRAYEDMATERIALS
 %NSURETHATTHEMATERIALHOSEISSUITABLEFORTHEPRESSUREGENERATEDINTHEUNIT
 %NSURETHATTHEFOLLOWINGINFORMATIONISVISIBLEONTHEHIGHPRESSUREHOSE
 n -ANUFACTURER
 n 0ERMISSIBLEOPERATINGOVERPRESSURE
 n $ATEOFMANUFACTURE
 4HEELECTRICALRESISTANCEOFTHECOMPLETEHIGHPRESSUREHOSEMUSTBELESSTHAN
 -/HM

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OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
2.2.4 CLEANING
2.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS
2.2.6 TOUCHING HOT SURFACES
2.3 CORRECT USE
 $EENERGIZETHEUNITELECTRICALLY
 $ISCONNECTTHEPNEUMATICSUPPLYLINE
 2ELIEVETHEPRESSUREFROMTHEUNIT
 %NSURETHATTHEmASHPOINTOFTHECLEANINGAGENTISATLEAST+ABOVETHEAMBIENTTEM
PERATURE
 4OCLEANUSEONLYSOLVENTFREECLOTHSANDBRUSHES.EVERUSEHARDOBJECTSORSPRAYON
CLEANINGAGENTSWITHAGUN
!NEXPLOSIVEGASAIRMIXTUREFORMSINCLOSEDCONTAINERS
 7HENCLEANINGUNITSWITHSOLVENTSNEVERSPRAYINTOACLOSEDCONTAINER
 %ARTHTHECONTAINER
 7HENPREPARINGORWORKINGWITHPAINTANDWHENCLEANINGTHEUNITFOLLOWTHEWORK
INGINSTRUCTIONSOFTHEMANUFACTUREROFTHEPAINTSSOLVENTSANDCLEANINGAGENTSBEING
USED
 4AKE THESPECIlEDPROTECTIVE MEASURES IN PARTICULARWEARSAFETY GOGGLESPROTECTIVE
CLOTHINGANDGLOVESASWELLASHANDPROTECTIONCREAMIFNECESSARY
 5SEAMASKORBREATHINGAPPARATUSIFNECESSARY
 &ORSUFlCIENTHEALTHANDENVIRONMENTALSAFETY/PERATETHEUNITINASPRAYBOOTHORON
ASPRAYINGWALLWITHTHEVENTILATIONEXTRACTIONSWITCHEDON
 7EARSUITABLEPROTECTIVECLOTHINGWHENWORKINGWITHHOTMATERIALS
 4OUCHHOTSURFACESONLYIFYOUAREWEARINGPROTECTIVEGLOVES
 7HENOPERATINGTHEUNITWITHACOATINGMATERIALWITHATEMPERATUREOF²#²&
 )DENTIFYTHEUNITWITHAWARNINGLABELTHATSAYSu7ARNINGHOTSURFACEh
/RDER.O
 )NFORMATIONLABEL
 3AFETYLABEL
7!'.%2ACCEPTSNOLIABILITYFORANYDAMAGEARISINGFROMINCORRECTUSE
 5SETHEUNITONLYTOWORKWITHTHEMATERIALSRECOMMENDEDBY7!'.%2
 /PERATETHEUNITONLYASANENTIREUNIT
 $ONOTDEACTIVATESAFETYEQUIPMENT
 5SEONLY7!'.%2ORIGINALSPAREPARTSANDACCESSORIES

9
T090, T092.
OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
2.4.1 CORRECT USE
2.4.2 EXPLOSION PROTECTION IDENTIFICATION
2.4.3 MAX. SURFACE TEMPERATURE
2.4.4 SAFETY REGULATIONS
2.4 USE IN AN EXPLOSION HAZARD AREA
4HEUNITISSUITABLEFORWORKINGLIQUIDMATERIALSINACCORDANCEWITHTHECLASSIlCATIONINTO
EXPLOSIONCLASSES
As defined in the Directive 94/9/CE (ATEX 95), the unit is suitable for use in areas where
there is an explosion hazard.
II 2G IIB T5
CE: Communautés Européennes
Ex: Symbol for explosion protection
II: Unit class II
2: Category 2 (Zone 1)
G: Ex-atmosphere gas
IIB: Explosion class
T5: Temperature class: maximum surface temperature < 100°C; 212°F.
Max. surface temperature: same as the permissible material temperature
Permissible ambient temperature: see under Technical data, Section 4.3.2
-ECHANICALSPARKSCANFORMIFTHEUNITCOMESINTOCONTACTWITHMETAL
)NANEXPLOSIVEATMOSPHERE
 $ONOTKNOCKORPUSHTHEUNITAGAINSTSTEELORRUSTYIRON
 $ONOTDROPTHEUNIT
 5SEONLYTOOLSTHATAREMADEOFAPERMITTEDMATERIAL
)GNITIONTEMPERATUREOFTHECOATINGMATERIAL
 %NSURETHAT THEIGNITIONTEMPERATUREOF THECOATINGMATERIAL ISABOVETHEMAXIMUM
SURFACETEMPERATURE
-EDIUMSUPPORTINGATOMIZING
 4OATOMIZETHEMATERIALUSEONLYWEAKLYOXIDIZINGGASESEGAIR
JCheck the equipment periodically.
Repair or replace worn or damaged parts immediately.
JDo not exceed the maximum allowed pressure. Refer to technical data section.
JUse the equipment only with fluids and solvents that are chemically compatible
with the equipment‘s wetted parts.

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T090, T092.
OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
#LEANING
)FTHEREAREDEPOSITSON THE SURFACESTHEUNITMAYFORMELECTROSTATICCHARGES&LAMESOR
SPARKSCANFORMIFTHEREISADISCHARGE
 2EMOVEDEPOSITSFROMTHESURFACESTOMAINTAINCONDUCTIVITY
 5SEONLYADAMPCLOTHTOCLEANTHEUNIT
3URFACESPRAYINGELECTROSTATIC
 $ONOTSPRAYUNITPARTSWITHELECTROSTATICEGELECTROSTATICSPRAYGUN
Never use chlorinated and halogenated solvents (for ex. Trichloroethane and Methylene
chloride) with equipment containing aluminium or having galvanised and zinced parts,
since they could react chemically with serious risks of explosion. Read the classication
sheet and all information referring to the product and solvent that are going to be used
and ask for the manufacturer’s advice in case of doubts.