WAGNER T090 Operational manual
II 2G IIB T5
Paint Pressure Regulators
T090, T092
Paint Pressure Regulators
T090, T092
Edition 01 / 2014
Translation of the original
Operating Manual
3
T090, T092.
OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
Contents
1 ABOUT THESE INSTRUCTIONS 5
1.1 Languages 5
1.2 Warnings, notes and symbols in these instructions 5
2 GENERAL SAFETY INSTRUCTIONS 6
2.1 Safety instructions for the operator 6
2.1.1 Electrical equipment 6
2.1.2 Personnel qualications 6
2.1.3 A safe work environment 6
2.2 Safety instructions for sta 6
2.2.1 Safe handling of WAGNER spray units 7
2.2.2 Earth the unit 7
2.2.3 Material hoses 7
2.2.4 Cleaning 8
2.2.5 Handling hazardous liquids, varnishes and paints 8
2.2.6 Touching hot surfaces 8
2.3 Correct use 8
2.4 Use in an explosion hazard area 9
2.4.1 Correct use 9
2.4.2 Explosion protection identication 9
2.4.3 Max. surface temperature 9
2.4.4 Safety regulations 9
3 PRODUCT LIABILITY AND WARRANTY 11
3.1 Important notes on product liability 11
3.2 Warranty 11
3.3 CE-conformity 12
4 DESCRIPTION 13
4.1 Field of application 13
4.1.1 Using in accordance with the instructions 13
4.2 Extent of delivery 13
4.3 Data 13
4.3.1 Materials of the parts transporting paint 13
4.3.2 Technical data 14
4.4 Functioning 16
4.4.1 Pressure regulator 16
5 STARTING UP AND OPERATING 18
5.1 Installation and connection 18
5.1.1 Installation of pressure regulator 18
5.1.2 Earthing 19
5.2 Start up 20
5.2.1 Safety regulations 20
5.2.2 Cleaning 21
5.2.3 Pressure discharge procedure 22
5.2.4 How to adjust uid pressure 22
5.3 Finishing work and cleaning 24
5.3.1 Washing 24
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OPERATING MANUAL
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Contents
5.3.2 Surface cleaning 24
5.4 Storing for longer periods of time 24
6 FAULT LOCATION, MAINTENANCE AND REPAIR 25
6.1 Trouble shooting and solution 25
6.2 Maintenance 25
7 SPARE PARTS 26
7.1 How to order spare parts 26
7.2 Exploded views 28
7.2.1 T090.00A - T090.00B - T090.00C 28
7.2.2 T090.00CR 30
7.2.3 T090.00MAG 32
7.2.4 T092.00AI - T092.00BI 34
7.2.5 T092.00PNI 36
5
T090, T092.
OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
4HISOPERATINGMANUALISAVAILABLEINTHEFOLLOWINGLANGUAGES
,ANGUAGE 0ART.O ,ANGUAGE 0ART.O
'ERMAN %NGLISH
&RENCH $UTCH
)TALIAN 3PANISH
$ANISH 3WEDISH
0ORTUGUESE 4URKISH
1.2 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS
1 ABOUT THESE INSTRUCTIONS
1.1 LANGUAGES
4HISOPERATINGMANUALCONTAINSINFORMATIONABOUTTHEOPERATIONREPAIRANDMAINTENANCE
OFTHEUNIT
!LWAYSFOLLOWTHESEINSTRUCTIONSWHENOPERATINGTHEUNIT
7ARNINGINSTRUCTIONSINTHISMANUALPOINTOUTPARTICULARDANGERSTOUSERSANDEQUIPMENT
ANDSTATEMEASURESFORAVOIDINGTHEHAZARD4HESEWARNINGINSTRUCTIONSFALLINTOTHEFOLLO
WINGCATEGORIES
$ANGERIMMINENTDANGER.ONOBSERVANCEWILLRESULT
INDEATHSERIOUSINJURYANDSERIOUSMATERIALDAMAGE
7ARNINGPOSSIBLEDANGER.ONOBSERVANCECANRESULT
INDEATHSERIOUSINJURYANDSERIOUSMATERIALDAMAGE
#AUTION A POSSIBLY HAZARDOUS SITUATION .ONOBSER
VANCECANRESULTINMINORINJURY
.OTEPROVIDEINFORMATIONONPARTICULARCHARACTERISTICSANDHOWTOPROCEED
#AUTION A POSSIBLY HAZARDOUS SITUATION .ONOBSER
VANCECANCAUSEMATERIALDAMAGE
3)()??'"
$!.'%2
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
3)()??'"
7!2.).'
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
3)()??'"
#!54)/.
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
3)()??'" #!54)/.
4HISLINEWARNSOFTHEHAZARD
0OSSIBLECONSEQUENCESOFFAILINGTOOBSERVETHEWARNINGINSTRUCTIONS4HESIGNALWORD
POINTSOUTTHEHAZARDLEVEL
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
ZZB022GER ZZB022ENG
ZZB022FRE --
ZZB022ITA ZZB022SPA
-- --
-- --
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OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
2 GENERAL SAFETY INSTRUCTIONS
2.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
2.1.1 ELECTRICAL EQUIPMENT
2.1.2 PERSONNEL QUALIFICATIONS
2.1.3 A SAFE WORK ENVIRONMENT
2.2 SAFETY INSTRUCTIONS FOR STAFF
+EEPTHESEOPERATINGINSTRUCTIONSTOHANDNEARTHEUNITATALLTIMES
!LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN
TION
%LECTRICALPLANTANDUNIT
4O BE PROVIDED IN ACCORDANCE WITH THE LOCAL SAFETY REQUIREMENTS WITH REGARD TO THE
OPERATINGMODEANDAMBIENTINmUENCES
-AYONLYBEMAINTAINEDBYSKILLEDELECTRICIANSORUNDERTHEIRSUPERVISION
-USTBEOPERATEDINACCORDANCEWITHTHESAFETYREGULATIONSANDELECTROTECHNICALREGU
LATIONS
-USTBEREPAIREDIMMEDIATELYINTHEEVENTOFPROBLEMS
-USTBEPUTOUTOFOPERATIONIFTHEYPOSEAHAZARD
-USTBEDEENERGIZEDBEFOREWORKISCOMMENCEDONACTIVEPARTS)NFORMSTAFFABOUT
PLANNEDWORKOBSERVEELECTRICALSAFETYREGULATIONS
%NSURETHATTHEUNITISOPERATEDANDREPAIREDONLYBYTRAINEDPERSONS
!LWAYSFOLLOWTHEINFORMATIONINTHESEINSTRUCTIONSPARTICULARLYTHEGENERALSAFETYIN
STRUCTIONSANDTHEWARNINGINSTRUCTIONS
!LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN
TION
Ensure that the floor of the working area is anti-static in accordance with EN 50053 Part 1
§7-2.
Ensure that all persons within the working area wear anti-static shoes, e.g. shoes wit
h
leather soles.
Ensure that during spraying, persons wear anti-static gloves so that they are earthed vi
a
the handle of the spray gun.
Customer to provide paint mist extraction systems conforming to local regulations.
Ensure that the following components of a safe working environment are available:
– Material/air hoses adapted to the working pressure
– Personal safety equipment (breathing and skin protection)
Ensure that there are no ignition sources such as naked flame, glowing wires or ho
t
surfaces in the vicinity. Do not smoke.
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OPERATING MANUAL
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2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS
2.2.2 EARTH THE UNIT
2.2.3 MATERIAL HOSES
The spray jet is under pressure and can cause dangerous injuries.
Avoid injection of paint or cleaning agents:
Never point the spray gun at people.
Never reach into the spray jet.
Before all work on the unit, in the event of work interruptions and functional
faults:
– Switch off the energy/compressed air supply
– Secure the spray gun against actuation.
– Relieve the pressure from the spray gun and unit.
– By functional faults: If possible, remove the defect as described in
chap. „Trouble shooting“, otherwise apply to an authorised after-sale service point.
In the event of skin injuries caused by paint or cleaning agents:
Note down the paint or cleaning agent that you have been using.
Consult a doctor immediately.
Avoid danger of injury through recoil forces:
Ensure that you have a firm footing when operating the spray gun.
Only hold the spray gun briefly in any one position.
Electrostatic charges can occur on the unit due to the electrostatic charge and the flow
speed involved in spraying. These can cause sparks and flames upon discharge.
Ensure that the unit is earthed for every spraying operation.
Earth the workpieces to be coated.
Ensure that all persons inside the working area are earthed, e.g. that they are wearing
antistatic shoes.
When spraying, wear antistatic shoes to earth yourself via the spray gun handle.
If gloves are used, they must be antistatic
%NSURETHATTHEHOSEMATERIALISCHEMICALLYRESISTANTTOTHESPRAYEDMATERIALS
%NSURETHATTHEMATERIALHOSEISSUITABLEFORTHEPRESSUREGENERATEDINTHEUNIT
%NSURETHATTHEFOLLOWINGINFORMATIONISVISIBLEONTHEHIGHPRESSUREHOSE
n -ANUFACTURER
n 0ERMISSIBLEOPERATINGOVERPRESSURE
n $ATEOFMANUFACTURE
4HEELECTRICALRESISTANCEOFTHECOMPLETEHIGHPRESSUREHOSEMUSTBELESSTHAN
-/HM
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OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
2.2.4 CLEANING
2.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS
2.2.6 TOUCHING HOT SURFACES
2.3 CORRECT USE
$EENERGIZETHEUNITELECTRICALLY
$ISCONNECTTHEPNEUMATICSUPPLYLINE
2ELIEVETHEPRESSUREFROMTHEUNIT
%NSURETHATTHEmASHPOINTOFTHECLEANINGAGENTISATLEAST+ABOVETHEAMBIENTTEM
PERATURE
4OCLEANUSEONLYSOLVENTFREECLOTHSANDBRUSHES.EVERUSEHARDOBJECTSORSPRAYON
CLEANINGAGENTSWITHAGUN
!NEXPLOSIVEGASAIRMIXTUREFORMSINCLOSEDCONTAINERS
7HENCLEANINGUNITSWITHSOLVENTSNEVERSPRAYINTOACLOSEDCONTAINER
%ARTHTHECONTAINER
7HENPREPARINGORWORKINGWITHPAINTANDWHENCLEANINGTHEUNITFOLLOWTHEWORK
INGINSTRUCTIONSOFTHEMANUFACTUREROFTHEPAINTSSOLVENTSANDCLEANINGAGENTSBEING
USED
4AKE THESPECIlEDPROTECTIVE MEASURES IN PARTICULARWEARSAFETY GOGGLESPROTECTIVE
CLOTHINGANDGLOVESASWELLASHANDPROTECTIONCREAMIFNECESSARY
5SEAMASKORBREATHINGAPPARATUSIFNECESSARY
&ORSUFlCIENTHEALTHANDENVIRONMENTALSAFETY/PERATETHEUNITINASPRAYBOOTHORON
ASPRAYINGWALLWITHTHEVENTILATIONEXTRACTIONSWITCHEDON
7EARSUITABLEPROTECTIVECLOTHINGWHENWORKINGWITHHOTMATERIALS
4OUCHHOTSURFACESONLYIFYOUAREWEARINGPROTECTIVEGLOVES
7HENOPERATINGTHEUNITWITHACOATINGMATERIALWITHATEMPERATUREOF²#²&
)DENTIFYTHEUNITWITHAWARNINGLABELTHATSAYSu7ARNINGHOTSURFACEh
/RDER.O
)NFORMATIONLABEL
3AFETYLABEL
7!'.%2ACCEPTSNOLIABILITYFORANYDAMAGEARISINGFROMINCORRECTUSE
5SETHEUNITONLYTOWORKWITHTHEMATERIALSRECOMMENDEDBY7!'.%2
/PERATETHEUNITONLYASANENTIREUNIT
$ONOTDEACTIVATESAFETYEQUIPMENT
5SEONLY7!'.%2ORIGINALSPAREPARTSANDACCESSORIES
9
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OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
2.4.1 CORRECT USE
2.4.2 EXPLOSION PROTECTION IDENTIFICATION
2.4.3 MAX. SURFACE TEMPERATURE
2.4.4 SAFETY REGULATIONS
2.4 USE IN AN EXPLOSION HAZARD AREA
4HEUNITISSUITABLEFORWORKINGLIQUIDMATERIALSINACCORDANCEWITHTHECLASSIlCATIONINTO
EXPLOSIONCLASSES
As defined in the Directive 94/9/CE (ATEX 95), the unit is suitable for use in areas where
there is an explosion hazard.
II 2G IIB T5
CE: Communautés Européennes
Ex: Symbol for explosion protection
II: Unit class II
2: Category 2 (Zone 1)
G: Ex-atmosphere gas
IIB: Explosion class
T5: Temperature class: maximum surface temperature < 100°C; 212°F.
Max. surface temperature: same as the permissible material temperature
Permissible ambient temperature: see under Technical data, Section 4.3.2
-ECHANICALSPARKSCANFORMIFTHEUNITCOMESINTOCONTACTWITHMETAL
)NANEXPLOSIVEATMOSPHERE
$ONOTKNOCKORPUSHTHEUNITAGAINSTSTEELORRUSTYIRON
$ONOTDROPTHEUNIT
5SEONLYTOOLSTHATAREMADEOFAPERMITTEDMATERIAL
)GNITIONTEMPERATUREOFTHECOATINGMATERIAL
%NSURETHAT THEIGNITIONTEMPERATUREOF THECOATINGMATERIAL ISABOVETHEMAXIMUM
SURFACETEMPERATURE
-EDIUMSUPPORTINGATOMIZING
4OATOMIZETHEMATERIALUSEONLYWEAKLYOXIDIZINGGASESEGAIR
JCheck the equipment periodically.
Repair or replace worn or damaged parts immediately.
JDo not exceed the maximum allowed pressure. Refer to technical data section.
JUse the equipment only with fluids and solvents that are chemically compatible
with the equipment‘s wetted parts.
10
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OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
#LEANING
)FTHEREAREDEPOSITSON THE SURFACESTHEUNITMAYFORMELECTROSTATICCHARGES&LAMESOR
SPARKSCANFORMIFTHEREISADISCHARGE
2EMOVEDEPOSITSFROMTHESURFACESTOMAINTAINCONDUCTIVITY
5SEONLYADAMPCLOTHTOCLEANTHEUNIT
3URFACESPRAYINGELECTROSTATIC
$ONOTSPRAYUNITPARTSWITHELECTROSTATICEGELECTROSTATICSPRAYGUN
Never use chlorinated and halogenated solvents (for ex. Trichloroethane and Methylene
chloride) with equipment containing aluminium or having galvanised and zinced parts,
since they could react chemically with serious risks of explosion. Read the classication
sheet and all information referring to the product and solvent that are going to be used
and ask for the manufacturer’s advice in case of doubts.
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OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
3 PRODUCT LIABILITY AND WARRANTY
3.1 IMPORTANT NOTES ON PRODUCT LIABILITY
3.2 WARRANTY
!SARESULTOFAN%#REGULATIONEFFECTIVEASFROM*ANUARYTHEMANUFACTURERSHALL
ONLYBELIABLEFORHISPRODUCTIFALLPARTSCOMEFROMHIMORAREAPPROVEDBYHIMANDIFTHE
DEVICESAREPROPERLYlTTEDOPERATEDANDMAINTAINED
)FOTHERMAKESOFACCESSORYANDSPAREPARTSAREUSEDTHEMANUFACTURER@SLIABILITYCOULDBE
FULLYORPARTIALLYNULLANDVOID
4HEUSAGEOFORIGINAL7!'.%2ACCESSORIESANDSPAREPARTSGUARANTEESTHATALLSAFETYRE
GULATIONSAREOBSERVED
4HISUNITISCOVEREDBYOURWARRANTYONTHEFOLLOWINGTERMS
7EWILLATOURDISCRETIONREPAIRORREPLACEFREEOFCHARGEALLPARTSWHICHWITHINMONTHS
INSINGLESHIFTMONTHSINSHIFTORMONTHSINSHIFTOPERATIONFROMDATEOFRECEIPTBY
THE0URCHASERAREFOUNDTOBEWHOLLYORSUBSTANTIALLYUNUSABLEDUETOCAUSESPRIORTOTHE
SALEINPARTICULARFAULTYDESIGNDEFECTIVEMATERIALSORPOORWORKMANSHIP
4HETERMSOFTHEWARRANTYAREMETATOURDISCRETIONBYTHEREPAIRORREPLACEMENTOFTHE
UNITORPARTSTHEREOF4HERESULTINGCOSTSINPARTICULARSHIPPINGCHARGESROADTOLLSLABOUR
ANDMATERIALCOSTSWILLBEBORNEBYUSEXCEPTWHERETHESECOSTSAREINCREASEDDUETOTHE
SUBSEQUENTSHIPMENTOFTHEUNITTOALOCATIONOTHERTHANTHEADDRESSOFTHEPURCHASER
4HISWARRANTYDOESNOTCOVERDAMAGECAUSEDBY
5NSUITABLE OR IMPROPER USE FAULTY INSTALLATION OR COMMISSIONING BY THE PURCHASER OR A
THIRDPARTY NORMAL WEARNEGLIGENTHANDLINGDEFECTIVEMAINTENANCEUNSUITABLE COATING
PRODUCTS SUBSTITUTE MATERIALS AND THE ACTION OF CHEMICAL ELECTROCHEMICAL OR ELECTRICAL
AGENTSEXCEPTWHENTHEDAMAGEISATTRIBUTABLETOUS
!BRASIVECOATING PRODUCTSSUCH AS REDLEAD EMULSIONSGLAZES LIQUID ABRASIVESZINC DUST
PAINTSANDSIMILARREDUCETHESERVICELIFEOFVALVESPACKINGSSPRAYGUNSNOZZLESCYLINDERS
PISTONSETC!NYWEARRESULTINGFROMTHEAFOREMENTIONEDCAUSESISNOTCOVEREDBYTHIS
WARRANTY
#OMPONENTSNOTMANUFACTUREDBY7AGNERARESUBJECTTOTHEWARRANTYTERMSOFTHEORIGI
NALMAKER
4HEREPLACEMENTOFAPARTDOESNOTEXTENDTHEWARRANTYPERIODOFTHEUNIT
4HEUNITSHOULDBEINSPECTEDIMMEDIATELYUPONRECEIPT
4OAVOIDLOSSWARRANTYANIYAPPARENTDEFECTSHOULDBENOTIlEDTOUSORTHEDEALERINWRI
TINGWITHINDAYSFROMDATEOFSALEOFTHEUNIT
4HERIGHTTOCOMMISSIONWARRANTYSERVICESTOATHIRDPARTYISRESERVED
7ARRANTYCLAIMSARESUBJECTTOPROOFOFPURCHASEBYSUBMITTINGANINVOICEORDELIVERYNOTE
)FANINSPECTIONlNDSDAMAGENOTCOVEREDBYTHEPRESENTWARRANTYTHEREPAIRWILLBECAR
RIEDOUTATTHEEXPENSEOFTHEPURCHASER
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TUALLYAGREEDTOINOURGENERALTERMSANDCONDITIONS
*7A
G
NER!'
12
T090, T092.
II 2G IIB T5
T090.00A
T090.00B
T090.00C
T090.00CR
T090.00MAG
T092.00AI
T092.00BI
T092.00PNI
OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
3.3 CE-CONFORMITY
%##ERTIlCATEOF#ONFORMITY
4HECERTIlCATEISENCLOSEDWITHTHISPRODUCT4HECERTIlCATEOFCONFORMITYCANBEREORDERED
FROMYOUR7!'.%2REPRESENTATIVEQUOTINGTHEPRODUCTANDSERIALNUMBER
0ARTNUMBER
Herewith we declare that the supplied version of:
Pressure regulators with article no.
Complies with the following provisons applying to it:
2006/42/EC 94/9/EC Atex
Applied standards, in particular:
UNI EN ISO 12100-1 UNI EN 14121-1 UNI EN ISO 13463
UNI EN ISO 12100-2 UNI EN 1127-1
UNI EN 563 EN 12621
Marking:
ZDI.19
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T090, T092.
OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
4 DESCRIPTION
4.1 FIELD OF APPLICATION
4.1.1 USING IN ACCORDANCE WITH THE INSTRUCTIONS
The pressure regulator is suitable for working with liquid materials.
SIHC_0067R_GB
CAUTION
Abrasive fluids and pigments !
Greater wear of the parts carrying the material.
- Use suitable model see chapter 4.3.2.
- Verify that fluids and solvents used are compatible with the constrution material
of the regulator as described in chapter 4.3.1.
4.2 EXTENT OF DELIVERY
Pressure regulator
consisting of:
- Pressure regulator
CE-conformity see Chapter 3
Operating manual in english Part No. : ZZB022ENG
Operating manual for the other language see Chapter 1
The delivery note shows the exact scope of delivery.
4.3 DATA
4.3.1 MATERIALS OF THE PARTS TRANSPORTING PAINT
Regulator body Gaskets Product
diaphragm
Shutter ball Shutter seat
T090.00A
Carbon steel
PE -
Tungsten
carbide
Tempered steel
T090.00MAG
T090.00B
T090.00C
T090.00CR Carbon steel
PE -
Tungsten carbide
T092.00AI
Stainless Steel -
PE
Tungsten carbide
T092.00BI
T092.00PNI
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82
208
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OPERATING MANUAL
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4.3.2 TECHNICAL DATA
Description Units T090.00A T090.00B T090.00C
Max allowed uid temperature °C
F
60°
140
60°
140
60°
140
Max inlet pressure MPa
bar
psi
30
300
4351
30
300
4351
30
300
4351
Adjustment range MPa
bar
psi
1 ÷ 6
10 ÷ 60
145 ÷ 870
3 ÷ 12
30 ÷ 120
435 ÷ 1740
4 ÷ 18
40 ÷ 180
580 ÷ 2610
Product inlet connection
(Female)
Inch G 1/4” G 1/4” G 1/4”
Product outlet connection
(Female)
Inch G 1/4” G 1/4” G 1/4”
Manometer connection
(Female)
Inch G 1/4” G 1/4” G 1/4”
Weight Kg
lb
3.43
7.56
3.43
7.56
3.43
7.56
Description Units T090.00CR T090.00MAG
Max allowed uid temperature °C
F
60°
140
60°
140
Max inlet pressure MPa
bar
psi
30
300
4351
30
300
4351
Adjustment range MPa
bar
psi
4 ÷ 18
40 ÷ 180
580 ÷ 2610
1 ÷ 6
10 ÷ 60
145 ÷ 870
Product inlet connection
(Female)
Inch G 1/4” G 1/4”
Product outlet connection
(Female)
Inch G 1/4” G 1/4”
Manometer connection
(Female)
Inch G 1/4” G 1/4”
Weight Kg
lb
3.43
7.56
3.43
7.56
15
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211
60
70
158
215
209
OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
Description Units T092.00BI T092.00AI
Max allowed uid temperature °C
F
60°
140
60°
140
Max inlet pressure MPa
bar
psi
30
300
4351
30
300
4351
Adjustment range MPa
bar
psi
3 ÷ 12
30 ÷ 120
435 ÷ 1740
1 ÷ 6
10 ÷ 60
145 ÷ 870
Product inlet connection
(Female)
Inch G 1/4” G 1/4”
Product outlet connection
(Female)
Inch G 1/4” G 1/4”
Manometer connection
(Female)
Inch G 1/4” G 1/4”
Weight Kg
lb
3.20
7.05
3.20
7.05
Description Units T092.00PNI
Max allowed uid temperature °C
F
60°
140
Max inlet pressure MPa
bar
psi
30
300
4351
Guiding air inlet max. pressure MPa
bar
psi
0.6
6
87
Adjustment range MPa
bar
psi
2 ÷ 12
20 ÷ 120
290 ÷ 1740
Product inlet connection
(Female)
Inch G 1/4”
Product outlet connection
(Female)
Inch G 1/4”
Manometer connection
(Female)
Inch G 1/4”
Air inlet connection
(Female)
Inch G 1/4”
Weight Kg
lb
4.43
9.77
16
T090, T092.
3
1a
1
a
a
b
c
P1 P1 P1 P1
P1 P1
P2
P2
P2
2
1a
4
OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
4.4 FUNCTIONING
4.4.1 PRESSURE REGULATOR
1 Product diaphragm
1a Air diaphragm
2 Piston
3 Pilot air inlet
4 Small piston
a Valve ball and seat
b Regulation spring
c Regulation knob
P1 Fluid outlet / pressure gauge
P2 Fluid inlet
General description
The uid pressure regulator is normally used in the painting systems to assure a good uid
pressure control to the equipment. A regulator installed on a line reduces the pressure of
the main line until reaching the pressure required by this equipment.
The working principles of pressure regulators with manual control – referring to the
section of Fig. 1 and 2 – are as follows:
Fig. 1 (T090.00A, B, C, CR, MAG) Fig. 2 (T092.00AI, BI)
Fig. 3 (T092.00PNI)
17
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OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
The regulation device is composed of a spring (b) loaded by a screw with knob (c) and
works through a piston (2) or the diaphragm (1) on the adjusting ball valve (a). The
pressure exerted by the spring on the piston (2) or on the adjusting diaphragm (3) is
counterbalanced by the uid outlet pressure (P1).
An increase of the outlet pressure provokes the diaphragm displacement and the following
closing of the ball valve.
The spring works through piston (2) or diaphragm (1) on ball (a), monitoring the product
outlet pressure.
The working principles of pressure regulators with pneumatic remote control – referring to
the section of Fig. 3 – are as follows:
The air-compressed guiding device (3) works by means of the diaphragm (1a) on the
small piston (4) that on its turn works through the product diaphragm (1) on the adjusting
ball valve (a). The pressure exerted by the air on the adjusting diaphragm (1a) is
counterbalanced by the outlet uid pressure (P1).
An increase in the outlet pressure causes the diaphragm shifting and the consequent
closing of the ball valve.
The compressed air acts by means of the diaphragm on the ball (a), controlling the pressure
of the outlet product.
18
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OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
5 STARTING UP AND OPERATING
5.1 INSTALLATION AND CONNECTION
5.1.1 INSTALLATION OF PRESSURE
REGULATOR
Warning
WAGNER Colora Srl pressure regulators shall
be installed and maintained in compliance
with the maintenance regulations provided
for environments classied against explosion
risk for the presence of Gas EN 60079-14, EN
60079-17.
1. If necessary, apply some thread braking to
the connections.
2. Make sure the uid direction is in
compliance with the indications specied
on the regulator body.
3. Install pressure regulator upstream the
equipment. Connect the equipment uid
line to the pressure regulator outlet.
4. Test the whole system to detect any air or
uid leakage.
Figures show an example of installation.
A. Pressure regulator
B. Recycling valve
C. Piloting air regulator
D. Pump
E. Outlet pressure manometer
F. Equipment
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OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
5.1.2 EARTHING
7!2.).'
$ISCHARGE OF ELECTROSTATICALLY CHARGED COMPONENTS IN ATMO
SPHERESCONTAININGSOLVENTS
%XPLOSIONHAZARDFROMELECTROSTATICSPARKS
#LEANTHEPISTONPUMPONLYWITHADAMPCLOTH
3)()??'"
7!2.).'
(EAVYPAINTMISTIFEARTHINGISINSUFlCIENT
2ISKOFPOISONING
)NSUFlCIENTPAINTAPPLICATIONQUALITY
%ARTHALLUNITCOMPONENTS
%ARTHTHEWORKPIECESBEINGPAINTED
3)()??'"
The regulator base shall be put to earth by means of the contact with the supporting
brackets, frames or uid manifolds.
Make sure to avoid electrostatic charges on connecting pipes, using pipes in conductive
material where necessary. The earthing connection can be carried out also by means of
conductive pipes.
NOTE : After any repairing, cleaning or maintenance intervention, make sure to restore/
check the eciency of the equipment earthing, before starting it up again.
20
T090, T092.
OPERATING MANUAL
EDITION 01 /2014 PART NO. ZZB022ENG
5.2 START UP
5.2.1 SAFETY REGULATIONS
Every time before starting up the following points should be observed as laid down in the
operating instructions:
- That it is possible to observe the safety regulations in Chap. 2.
- The starting up procedure, has been carried out properly.
- Before carrying out any maintenance or cleaning operation, close the piloting
compressed air feeling and discharge the pressure of the regulator and connected pipes,
both upstream and downstream.
7!2.).'
(IGHPRESSURESPRAYJET
$ANGERTOLIFEFROMINJECTINGPAINTORSOLVENT
.EVERREACHINTOTHESPRAYJET
.EVERPOINTTHESPRAYGUNATPEOPLE
#ONSULTADOCTORIMMEDIATELYINTHEEVENTOFSKININJURIESCAUSED
BYPAINTORSOLVENT)NFORMTHEDOCTORABOUTTHEPAINTORSOLVENT
USED
.EVER SEAL DEFECTIVE HIGHPRESSURE PARTS INSTEAD RELIEVE THE
PRESSUREFROMTHEMANDREPLACE
3)()??'"
7!2.).'
4OXICANDORmAMMABLEVAPORMIXTURES
2ISKOFPOISONINGANDBURNS
/PERATETHEUNITINASPRAYINGBOOTHAPPROVEDFORTHEWORKING
MATERIALS
OR
/PERATETHEUNITONANAPPROPRIATESPRAYINGWALLWITHTHEVENTI
LATIONEXTRACTIONSWITCHEDON
/BSERVE NATIONAL AND LOCAL REGULATIONS FOR THE OUTGOING AIR
SPEED
3)()??'"
In case of doubt, please refer to the details given on the equipment body. When replacing
any of the components, make sure the new ones can operate at the equipment maximum
working pressure.
The max. pressure in the equipment is equal to the highest value between inlet liquid
pressure and piloting air.
Never exceed the max. working pressure value allowed by this equipment and connected
components.
This manual suits for next models
9
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