Wallace & Tiernan SERIES V-2000 User manual
SERIES V-2000 CHLORINATOR
3000 Lb/24 Hr Manual Control
BOOK NO. WT.025.055.004.UA.IM.0814
W3T109620
W3T109620
SERIES V-2000
CHLORINATOR
3000 LB/24 HR
MANUAL CONTROL
BOOK NO. WT.025.055.004.UA.IM.1009
WT.025.055.004.UA.IM.0814
MANUAL CHLORINATOR - 3000LB/24HR
EVOQUA W3T109620
EQUIPMENT SERIAL NO. _____________________________
DATE OF START-UP ________________________________
START-UP BY ____________________________________
Prompt service available from nationwide authorized service contractors.
ORDERING INFORMATION
In order for us to ll your order immediately and correctly, please order material by description and part number, as shown
in this book. Also, please specify the serial number of the equipment on which the parts will be installed.
WARRANTY
Seller warrants for a period of one year after shipment that the equipment or material of its manufacture is free from defects
in workmanship and materials. Corrosion or other decomposition by chemical action is specically excluded as a defect
covered hereunder, except this exclusion shall not apply to chlorination equipment. Seller does not warrant (a) damage
caused by use of the items for purposes other than those for which they were designed, (b) damage caused by unauthorized
attachments or modications, (c) products subject to any abuse, misuse, negligence or accident, (d) products where parts
not made, supplied, or approved by Seller are used and in the sole judgment of the Seller such use affects the products’
performance, stability or reliability, and (e) products that have been altered or repaired in a manner in which, in the sole
judgment of Seller, affects the products’ performance, stability or reliability. SELLER MAKES NO OTHER WARRANTY OF
ANY KIND, AND THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS OF THE MATERIAL OR EQUIPMENT FOR
ANY PARTICULAR PURPOSE EVEN IF THAT PURPOSE IS KNOWN TO SELLER. If Buyer discovers a defect in mate-
rial or workmanship, it must promptly notify Seller in writing; Seller reserves the right to require the return of such defective
parts to Seller, transportation charges prepaid, to verify such defect before this warranty is applicable. In no event shall
such notication be received by Seller later than 13 months after the date of shipment. No action for breach of warranty
shall be brought more than 15 months after the date of shipment of the equipment or material.
LIMITATION OF BUYER’S REMEDIES. The EXCLUSIVE REMEDY for any breach of warranty is the replacement f.o.b.
shipping point of the defective part or parts of the material or equipment. Any equipment or material repaired or replaced
under warranty shall carry the balance of the original warranty period, or a minimum of three months. Seller shall not be
liable for any liquidated, special, incidental or consequential damages, including without limitation, loss of prots, loss of
savings or revenue, loss of use of the material or equipment or any associated material or equipment, the cost of substitute
material or equipment, claims of third parties, damage to property, or goodwill, whether based upon breach of warranty,
breach of contract, negligence, strict tort, or any other legal theory; provided, however, that such limitation shall not apply
to claims for personal injury.
Statements and instructions set forth herein are based upon the best information and practices known to Evoqua Water
Technologies, but it should not be assumed that every acceptable safety procedure is contained herein. Of necessity this
company cannot guarantee that actions in accordance with such statements and instructions will result in the complete
elimination of hazards and it assumes no liability for accidents that may occur.
725 Wooten Road
Colorado Springs, Co 80915
WT.025.055.004.UA.IM.0814
MANUAL CHLORINATOR - 3000LB/24HR
EVOQUA W3T109620
This instrucon book provides installaon, operaon, and maintenance instruc-
ons for the Evoqua Water Technologies Series V-2000 (Chlorine) Gas Feeder
(control module and injector). Of necessity, more informaon is provided than
applies to each specic installaon; disregard those details that do not apply
to your installaon.
Instrucons for accessory equipment, where applicable, are provided in sepa-
rate books included with that equipment.
The complete gas feeder consists of a control module, an injector, and a vacuum
regulator. The vacuum regulator is covered by a separate instrucon book
provided with that equipment.
The Evoqua Water Technologies Gas Feeder is designed to meter and control
the ow of chlorine gas. An injector accepts this ow of gas, mixes it with wa-
ter, and delivers the resultant soluon to the point of applicaon. By using a
selecon of rotameters and valve seats, the gas feeder may be adapted to meet
a wide range of capacity requirements. Thus, as requirements change over a
period of me, the capacity of the gas feeder may be changed accordingly. A
large indicator scale on the rotameter permits a direct reading of the rate of
gas feed in pounds per 24 hours. A simple adjustment permits seng the feed
rate at any value within the range of the gas feeder. Once set, the feed rate will
remain constant unless manually changed by the operator. The gas feeder is
normally equipped with a two-inch variable throat injector.
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WT.025.055.004.UA.IM.0814
MANUAL CHLORINATOR - 3000LB/24HR
EVOQUA W3T109620
Very Important Safety Precauons .............................1.010-40,-41
Prevenve Maintenance General Informaon ...........1.010-5
Maintenance Record Card ..........................................1.010-13
Regional Oces ..........................................................1.010-1
Technical Data .............................................................Secon 1
Installaon ..................................................................Secon 2
Operaon ...................................................................Secon 3
Service ........................................................................Secon 4
Illustraons .................................................................Secon 5
Prevenve Maintenance Kits and
Spare Parts List ........................................................Secon 6
Literature/Manuals .....................................................Secon 7
Chlorine Handling Manual .......................................WT.025.000.001.UA.IM
WT.025.055.004.UA.IM.0814
MANUAL CHLORINATOR - 3000LB/24HR
EVOQUA W3T109620
This and the following pages tled “Very Important Safety Precauons” provide, in brief, informaon of urgent
importance relave to safety in the installaon, operaon, and maintenance of this equipment.
TO AVOID POSSIBLE SEVERE PERSONAL INJURY OR EQUIPMENT DAMAGE, OBSERVE THE FOLLOWING:
THIS EQUIPMENT SHOULD BE INSTALLED, OPERATED, AND SERVICE ONLY BY TRAINED, QUALIFIED PERSON-
NEL WHO ARE THOROUGHLY FAMILIAR WITH THE ENTIRE CONTENTS OF THIS INSTRUCTION BOOK AND THE
CHLORINE GAS HANDLING MANUAL.
CHLORINE GAS IS A RESPIRATORY IRRITANT. EXPOSURE TO CHLORINE GAS IN SUFFICIENT CONCENTRATION
PRODUCES IRRITATION OF THE MUCOUS MEMBRANES, THE RESPIRATORY SYSTEM, AND THE SKIN. IN EXTREME
CASES, SUFFOCATION AND DEATH CAN OCCUR.
WHEN CHANGING CHLORINE CYLINDERS, IT IS RECOMMENDED PRACTICE TO HAVE AN APPROVED GAS MASK
AVAILABLE THAT YOU HAVE BEEN TRAINED TO USE AND YOU MUCH BE COMPLETELY FAMILIAR WITH YOUR
LOCAL PLANT OPERATING AND EMERGENCY PROCEDURES AND CHLORINE INSTITUTE RECOMMENDED EMER-
GENCY PROCEDURES.
DO NOT TOLERATE ANY CHLORINE LEAKS. CHLORINE LEAKS NEVER GET BETTER. CHLORINE LEAKS ALWAYS GET
PROGRESSIVELY WORSE IF THEY ARE NOT PROMPTLY CORRECTED. IT IS RECOMMENDED PRACTICE TO HAVE
AN APPROVED GAS MASK AVAILABLE WHEN MAKING LEAK CHECKS.
AS SOON AS THERE IS ANY INDICATION OF CHLORINE IN THE AIR, TAKE IMMEDIATE STEPS TO CORRECT THE
CONDITION.
IMPORTANT INFORMATION RELATED TO SAFETY OF CHLORINATION EQUIPMENT INSTALLATION IS PROVIDED
IN THE CHLORINE GAS HANDLING MANUAL. IN THE INTEREST OF SAFE OPERATION, THIS INFORMATION MUST
BE READ, UNDERSTOOD, AND PRACTICED BY EQUIPMENT OPERATORS AND THEIR SUPERVISORS.
AT TIME OF INITIAL INSTALLATION, WHEN CHLORINE SUPPLY LINES HAVE BEEN DISCONNECTED FOR ANY REA-
SON AND ON A ROUTINE DAILY BASIS, THOROUGHLY CHECK ALL JOINTS, CONNECTIONS, AND EQUIPMENT FOR
POSSIBLE CHLORINE LEAKS AND IMMEDIATELY CORRECT ANY THAT MAY BE FOUND.
WHEN ANY CONNECTION IS BROKEN EVEN FOR A SHORT TIME, IMMEDIATELY PLUG THE RESULTANT OPENINGS
WITH A RUBBER STOPPER OR EQUIVALENT TO PREVENT THE ENTRANCE OF MOISTURE. MOISTURE MUST BE
EXCLUDED FROM ANY PART OF THE EQUIPMENT THAT IS NORMALLY EXPOSED TO DRY CHLORINE ONLY. WHILE
DRY CHLORINE IS NON-CORROSIVE, MOIST CHLORINE IS EXTREMELY CORROSIVE TO COMMON METALS, SUCH
AS BRASS OR STEEL.
WT.025.055.004.UA.IM.0814
MANUAL CHLORINATOR - 3000LB/24HR
EVOQUA W3T109620
THE TWO MOST COMMON CAUSES OF CHLORINE PIPING LEAKS ARE:
1. RE-USE OF GASKETS. THIS SHOULD NEVER BE DONE. ALWAYS HAVE AN ADEQUATE SUPPLY ON
HAND AND ALWAYS USE NEW GASKETS OF THE CORRECT MATERIAL AND SIZE AS IDENTIFIED ON
THE EQUIPMENT PARTS DRAWING.
2. IMPROPERLY MADE-UP THREADED PIPE JOINTS. SEE CHLORINE GAS HANDLING MANUAL FOR
RECOMMENDED PROCEDURE.
EXCEPT IN CASES OF LEAK DETECTION OR CALIBRATION ADJUSTMENTS, THE CHLORINE GAS SUPPLY MUST
BE SHUT OFF AT THE GAS SUPPLY CONTAINERS AND THE CHLORINE GAS IN THE SYSTEM EXHAUSTED BEFORE
SERVICING THE EQUIPMENT.
USE ONLY EVOQUA WATER TECHNOLOGIES LISTED PARTS, EXCEPT FOR COMMERCIALLY AVAILABLE PARTS AS
IDENTIFIED ON THE PARTS LIST. THE USE OF UNLISTED PARTS CAN RESULT IN EQUIPMENT MALFUNCTIONS
HAVE HAZARDOUS CONSEQUENCES.
DO NOT DISCARD THIS INSTRUCTION BOOK UPON COMPLETION OF INSTALLATION. INFORMATION PROVIDED
IS ESSENTIAL TO PROPER AND SAFE OPERATION AND MAINTENANCE.
ADDITIONAL OR REPLACEMENT COPIES OF THIS INSTRUCTION BOOK ARE AVAILABLE FROM:
Evoqua Water Technologies
725 Wooten Road
Colorado Springs, CO 80915
Phone: (800) 524-6324
Minor part number changes may be incorporated into Evoqua Water Technologies products from me to me
that are not immediately reected in the instrucon book. If such a change apparently has been made in your
equipment and does not appear to be reected in your instrucon book, contact your local Evoqua Water
Technologies sales oce for informaon.
Please include the equipment serial number in all correspondence. It is essenal for eecve communicaon
and proper equipment idencaon.
WT.025.055.004.UA.IM.0814
MANUAL CHLORINATOR - 3000LB/24HR
There’s no queson about it.
Equipment that is properly maintained is dependable equipment.
It will give opmum performance with minimum unscheduled downme.
Each product is carefully tested and inspected before shipment to ensure that it meets
our high standards.
To ensure maximum service life and minimize
unscheduled repairs, we recommend a program of regular prevenve maintenance, as described in
the Service secon of this book. To support this program, we developed. standard parts kits. These
kits can also be used for minor emergency repairs to minimize downme.
When the complete kit or any
of its parts are used, the kit should be replaced immediately.
For ordering numbers, refer
to the parts list at the rear of this book.
EVOQUA W3T109620
WT.025.055.004.UA.IM.0814
MANUAL CHLORINATOR - 3000LB/24HR
This equipment should receive prevenve maintenance on a one (1) year cycle.* It is recommended that the
following table be used to plan, schedule, and record this important work.
Date of Installation
Preventive Maintenance Log
Schedule Date Date Performed
EVOQUA W3T109620
WT.025.055.004.UA.IM.0814
MANUAL CHLORINATOR - 3000LB/24HR
Direct any quesons concerning this equipment that are not answered in the instrucon book to the Reseller
from whom the equipment was purchased. If the equipment was purchased directly from Evoqua Water Tech-
nologies, Colorado Springs, CO contact the oce indicated below.
725 Wooten Road
Colorado Springs, CO 80915
TEL: (800) 524-6324
If the equipment was purchased directly from Evoqua Water Technologies, Canada, contact the nearest oce
indicated below.
Evoqua Water Technologies Ltd. Evoqua Technologies des Eaux Itee
2045 Drew Road 505 Levy Street
Mississauga, Ontario St. Laurent, Quebec
L5S 1S4 H4R 2N9
(905) 944-2800 (450) 582-4266
EVOQUA W3T109620
WT.025.055.004.UA.IM.0814
MANUAL CHLORINATOR - 3000LB/24HR
EVOQUA W3T109620
WT.025.055.004.UA.IM.0814
MANUAL CHLORINATOR - 3000LB/24HR
EVOQUA W3T109620
PARA./DWG. NO.
Technical Data ................................................................... 1.1
Illustraons
Performance
V-2000 Injector Inlet Pressure Limits ......................... 25.055.190.010
Vacuum Line Length Limits......................................... 25.052.190.030
WT.025.055.004.UA.IM.0814
MANUAL CHLORINATOR - 3000LB/24HR
EVOQUA W3T109620
4% of indicated ow
50 to 3000 lb/24 hr chlorine
20 to 1 for any one rotameter
75 psi max. with exible polyethylene for
the soluon line.
160 psi max. with high pressure hose or rigid
pipe for the soluon line.
20 psi is required by the two-inch pressure
operated plug shut-o injector; also the 3/4-
inch and one-inch xed throat an-syphon
injectors.
See Dwg. 25.055.190.010
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MANUAL CHLORINATOR - 3000LB/24HR
EVOQUA W3T109620
V-2000 INJECTOR INLET PRESSURE LIMITS
- PERFORMANCE
25.055.190.010
ISSUE 2 7-05
WT.025.055.004.UA.IM.0814
MANUAL CHLORINATOR - 3000LB/24HR
EVOQUA W3T109620
VACUUM LINE LENGTH LIMITS - PERFORMANCE
Used In Remote Vacuum Gas Feeders
25.052.190.030
ISSUE 3 5-97
WT.025.055.004.UA.IM.0814
MANUAL CHLORINATOR - 3000LB/24HR
EVOQUA W3T109620
PARA./DWG. NO.
Locaon of Components .................................................. 2.1
Gas Supply ........................................................................ 2.2
Unpacking ......................................................................... 2.3
Pressure Relief Valve ........................................................ 2.4
Rotameter ......................................................................... 2.5
Vent .................................................................................. 2.6
Electrical Connecons ...................................................... 2.7
Installaon of Throat and Tailway ..................................... 2.8
Injector Sucon Connecon ............................................. 2.9
Injector Water Supply ....................................................... 2.10
Drain ................................................................................. 2.11
Injector Discharge ............................................................. 2.12
Point of Applicaon .......................................................... 2.13
Main Connecon ........................................................... 2.13.1
Open Well ...................................................................... 2.13.2
Vacuum Regulator ............................................................ 2.14
Leak Check ........................................................................ 2.15
Injector Arrangements for Intermient Start-Stop
Operaon ...................................................................... 2.16
Illustraons
Typical Installaon
Series V-2000 Gas Feeder........................................... 25.055.110.035
3000lb Series V-2000 Gas Feeder ............................... 25.055.110.080
2" Injector With 3/4" Ball Valve ................................. 25.055.110.075
Installaon Piping
2" Injector - Connecons for Prime and Flush
Operaons .............................................................. 25.100.006.122
2" Injector - Connecons for Manual Sucon
Shut-O Unit ........................................................... 25.100.06.131
2" Injector - Connecons for Intermient
Start-Stop Operaon ............................................... 25.100.006.142
2" Injector - Connecons for Intermient
Start-Stop Operaon With Injector Sucon
Shut-O Unit ........................................................... 25.100.006.152
PVC Pipe - Installaon ................................................... 50.830.110.011
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MANUAL CHLORINATOR - 3000LB/24HR
EVOQUA W3T109620
The general physical requirements of the installaon are shown on the Typical
Installaon drawings. Locate the control module so that the necessary gas and
power supplies may be connected. Ready access to the equipment for opera-
on, roune maintenance, and service is required. Locate the injector so that
the water supply, soluon line to the point of applicaon, and sucon lines are
connected with access for service conveniently provided.
For gas supply installaon details, refer to the separate instrucon book
provided with the vacuum regulator (which regulates the gas supply to the
control module).
When the equipment and accessory items are unpacked, check all items against
the packing list to be sure that no parts are discarded with the packing material.
Whenever possible, unpack the equipment at the installaon site. Set aside
items not required at the me of installaon, such as spare parts, where they
will be available when needed.
For protecon in shipment, the rotameter and associated parts are removed
aer the gas feeder is factory tested. These parts are separately packaged;
assemble and install as indicated on Dwg. 25.055.151.010.
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WT.025.055.004.UA.IM.0814
MANUAL CHLORINATOR - 3000LB/24HR
EVOQUA W3T109620
As shown on the typical installaon drawings, a vent line is required from the
pressure relief port to a point outside the building where the gas cannot cause
injury to personnel or damage to equipment. The proper installaon of this
line is important. For gases other than ammonia, the gradient of the line must
be connuous (down, if possible), without traps, and the atmospheric end
should point down and be screened against the entrance of foreign materials.
For ammonia, the gradient of the line must be connuous (up, if possible),
without traps, and the atmospheric end should point up and be provided with
a suitable raincap to prevent the entrance of water and foreign materials. Al-
low for free discharge of vapor. Where traps are unavoidable, provisions for
condensate removal must be installed at all low points. Suitable support for the
vent is required throughout its enre length. The vent lines from the vacuum
regulator-check units are covered in a separate book.
If the control module is furnished with built-in accessories requiring a power
supply or wiring to other equipment, appropriate wiring diagrams will be found
in the instrucons for the accessory items.
The throat and tailway of 3/4-inch and one-inch xed throat injectors must be
assembled as shown on the parts drawings. If faulty injector acon is suspected,
inspect the O-rings and replace them if there is any doubt about their condion.
Except in those instances where the injector is installed in the control module,
a line must be provided to carry the gas from the module to the injector. The
piping must be sized as required to obtain six inches of mercury minimum
vacuum at the module.
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