Wallpro CG-605L User manual

OPERATING
INSTRUCTIONS
MODEL CG-605L
Caulking
Gun

Model No CG-605L
Voltage 18V d.c
Capacity 600 ml
Expel Force 740 kgf/7252N/1628 lb
No-Load Speed 1.5~10 mm/sec
Tool Weight (excluding battery) 2.5 kg
Battery Weight 0.7 kg
Vibration 0.30 m/s2
Noise 72.8 dB
18.0V 3.0Ah WLC-UNI 60 minutes Auto Cut-Off
View of the Major Components & Accessories
Technical Specifications
5-1 - Front Cap
5-2 - Compound Holder
5-5 - Pushing Cover
6-7 - Plastic Plunger Disk
5-13 - Connecting Cap
6-14 - Rack
6-28 - Rack Rear Knob
5-20 - Rack Release Button
5-21 - Speed Control Dial
WLB-18V - Battery Pack
CHARGING TIME
5-1 5-2
5-5
6-7 5-13 6-14 6-28
5-20
5-21
WLB-18V
* Rack Release Button
The release clutch for moving the rack.
* Speed Control Dial
The speed control dial changes the rack speed (no-load
speed 1.5~10 mm/sec) while in use.

General Safety Rules
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions
may result in an electric shock, fire and/or serious injury. Save all warnings and instructions for future
reference! The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-
operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1.WORK AREA SAFETY
- Keep work area clean and well lit. Cluttered or dark areas invite accidents.
- Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases
or dust. Power tools create sparks which may ignite the dust or fumes.
- Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2.ELECTRICAL SAFETY
- Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric
shock.
- Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
- Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of
electric shock.
- Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord
away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric
shock.
- When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
- If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected
supply. Use of an RCD reduces the risk of electric shock.
- Hold power tool by insulated gripping surfaces, when performing an operation where the fastener may
contact hidden wiring or its own cord. Fasteners contacting a “live” wire may make exposed metal parts of the
power tool “live” and could give the operator an electric shock.
3.PERSONAL SAFETY
- Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a
power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
- Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal
injuries.
- Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or
energizing power tools that have the switch on invites accidents.
- Remove any adjusting key or wrench before turning the power tool on a wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
- Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool
in unexpected situations.
- Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
- If devices are provided for the connection of dust extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can reduce dust related hazards.

General Safety Rules (continued)
Product Safety Instructions
4. POWER TOOL USE AND CARE
- Do not force the power tool. Use the correct power tool for your application. The correct power tool will do
the job better and safer at the rate for which it was designed.
- Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
- Disconnect the plug from the power source and/or the battery pack from the power tool before making any
adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk
of starting the power tool accidentally.
- Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
- Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other
condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
- Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
- Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account
the working conditions and the work to be performed. Use of the power tool for operations different from
those intended could result in a hazardous situation.
5. BATTERY TOOL USE AND CARE
- Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of
battery pack may create a risk of fire when used with another battery pack.
- Use power tools only with specifically designated battery packs. Use of any other battery packs may create a
risk of injury and fire.
- When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails,
screws or other small metal objects that can make a connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
- Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally
occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
5. SERVICE
- Have your power tool serviced by a qualified repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
WARNING!
•To ensure the designed operational integrity of power tools, do not remove installed cover or screws.
•Use your tool at lower input than specified on the nameplate, otherwise, the finish may be spoiled and
working efficiency reduced by motor overload.
•Do not wipe plastic parts with solvent. Solvents such as gasoline, thinner, benzene, carbon tetrachloride,
alcohol, ammonia and oil containing chloric annex may damage and crack plastic parts. Do not clean with
solvent. Wipe plastic parts with a soft cloth lightly dampened with soapy water.
•Use clamps or other practical way to secure and support the work piece to a stable platform. Holding the
work by hand or against your body is unstable and may lead to a loss of control.
•Use only accessories that are recommended by the manufacturer for your model. Accessories that may be
suitable for one tool may create a risk of injury when used on another tool.

Charger Electrical Safety
WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below,
may result in electric shock, fire and/or serious personal injury.
•Before using battery charger, read all instructions and cautionary markings in this manual, on battery
charger, battery, and product using battery to prevent misuse of the products and possible injury or damage.
•Children and infirm persons. This charger is not intended for use by young children or infirm persons unless
they have been adequately supervised by a responsible person to ensure that they can use the appliance
safely. Young children should be supervised to ensure that they do not play with the charger.
•Do not use charger outdoors or expose to wet or damp conditions. Water entering charger will increase the
risk of electric shock.
•Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk
of fire, electric shock, or injury to persons. Following this rule will reduce the risk of electric shock, fire, or
serious personal injury.
•Do not abuse cord or charger. Never use the cord to carry the charger. Do not pull the charger cord rather
than the plug when disconnecting from receptacle. Damage to the cord or charger could occur and create an
electric shock hazard. Replace damaged cords immediately.
•Make sure cord is located so that it will not be stepped on, tripped over, come into contact with sharp edges or
moving parts or otherwise subjected to damage or stress. This will reduce the risk of accidental falls, which
could cause injury and damage to the cord, which could result in electric shock.
•Keep cord and charger from heat to prevent damage to housing or internal parts.
•Do not let gasoline, oils, petroleum-based products etc. come into contact with plastic parts. They contain
chemicals that can damage, weaken, or destroy plastic.
•An extension cord should not be used unless absolutely necessary. Use of improper extension cord could
result in a risk of fire and electric shock. If extension cord must be used make sure:
a. That pins on plug of extension cord are the same number, size and shape as those of the plug on charger.
b. That extension cord is properly wired and in good electrical condition and
c. That wire size is large enough for AC ampere rating of charger.
•Do not operate charger with a damaged cord or plug, which could cause shorting and electric shock. If
damaged, replace the charger.
•Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take
it to an authorised service centre to determine if the charger is in good working order.
•Do not disassemble charger. Take it to an authorised service centre when service or repair is required.
Incorrect reassembly may result in a risk of electric shock or fire.
•Unplug charger from outlet before attempting any maintenance or cleaning to reduce the risk of electric shock.
•Disconnect charger from the power supply when not in use. This will reduce the risk of electric shock or
damage to the charger if metal items should fall into the opening. It also will help prevent damage to the
charger during a power surge.
•Risk of electric shock. Do not touch un-insulated portion of output connector or un-insulated battery terminal.
•Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If
you loan someone this tool, loan them these instructions also to prevent misuse of the product and possible
injury.
For additional protection.
It is recommended that the charger be used in conjunction with a residual current device (RCD) with a rated
residual current of 30mA or less.

Additional Precautions For Charger & Battery Pack
WARNING! Only charge batteries designed for use with this charger. Charge only WLB-18V Wallpro
batteries with the WLC-UNI Wallpro Universal Li-ion Battery Charger.
•Do not attempt to use a step-up transformer, an engine generator or DC power receptacle.
•Do not allow anything to cover or clog the charger vents.
•Always protect the battery terminals when the battery pack is not used.
•Do not short the battery pack.
•Do not touch the terminals with any conductive material.
•Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.
•Do not expose battery pack to water or rain.
WARNING! A battery short can cause a large current flow, overheating, possible burns and even a
meltdown.
•Do not store the tool and battery pack in locations where the temperature may reach or exceed 45°C .
•Do not incinerate the Battery pack even if it is severely damaged or is completely worn out. The battery pack
can explode in a fire.
•Be careful not to drop, shake or strike battery.
•Do not charge inside a box or container of any kind. The battery must be placed in a well ventilated area
during charging.
CHARGING
NOTE:
Newly purchased battery packs are not fully charged and must be charged before using in your cordless
tool(s).

Charging the Battery Pack
•Connect the plug to the charger before charging.
•Plug the fast charger into the power source.
•Slide the battery pack into the charger as the arrow direction shown
on the charger.
•Push the battery pack into place and make sure the red light on the
charger is “ON”. The battery pack is now starting the charging cycle.
•After finishing the charging cycle, the light will turn into green. The
battery pack is now ready for use.
•Your new battery pack is not charged. You need to charge it before
use.
•If you try to charge a battery pack from a just-operated machine,
sometimes the charging light will not come on. If this occurs, let the
battery pack cool for a while then re-insert it and try to charge again.
•When you charge a new battery pack or a battery pack which has not been used for a long period, it may not
accept a full charge. This is a normal condition and does not indicate a problem. You can recharge the battery
pack fully after discharging it completely a couple of times.
•Unplug the charger from the power source after finishing the charging process.
•Remove the battery from the unplugged charger for storage.
Operating Instructions (Slide-In)
Installing or Removing Battery Pack
•Always switch off the machine before insertion or removal of the
battery pack.
•To remove the battery pack, push the button on the battery pack and
pull the tool unit from the battery pack in the direction shown.
•To insert the battery pack, align the tool unit slides with the battery
pack sliding groove and push the tool unit into place. The tool unit
can slide into battery pack in two directions.
•Do not force the battery pack when sliding it into tool unit. If
the battery pack does not slide in easily, it is not being inserted
correctly.
1
2

Battery Pack LED Indication Function (Optional)
The Battery Pack has a “SW” button and 4-step green LEDs for indicating remaining capacity status. The fuel
gauge green LED will indicate when the “SW” button is momentarily pressed.
The LED Light on the Charger
Power On (Green light flashes slowly)
Battery Low (Red light stays illuminated)
Battery charged 80% (Green light flashes rapidly)
Battery charged 100% (Green light stays illuminated)
Battery Pack temperature is too hot or too cold (Red light flashes slowly)
Battery Pack malfunction (Red and Green lights stay illuminated)
WARNING!
•Charger is plugged into a 100-240V a.c outlet only.
•If the battery pack is too hot or too cold, the charger will not fast charge the battery pack and the red Indicator
light is “blinking”. When the battery pack temperature returns to between 0℃ and 50℃, The charger will
automatically begin charging.
•If both red and green indicator lights are “ON” the battery pack either does not comply or is defective. Please
contact your retailer.
•Do not charge the battery pack in the rain, snow or a high temperature environment.
• Do not charge battery pack when environment temperature is below 0℃ or above 40℃.
• While charging a cool battery pack (below 0℃) in the warm indoor, leave the battery pack in the room for one
hour to warm up before starting the battery charge.
•Remove the plug after finishing the charge.
•The charger should be cooled at least one hour after charging three continous times.
•Do not use a generator for charging the battery pack.
Remaining Capacity LED Indication RC Status
LED 1 (green) 0% - 25%
LED 1, 2 (green) 26% - 50%
LED 1, 2, 3 (green) 51% - 75%
LED 1, 2, 3, 4 (green) 76% - 100%

Tool Operation
For Sausage Bag Application
Fig. 4 Plunger Disk
Plastic
Plunger
Disk
Approx. 2 cm across
2.Remove the front cap. Fit the nozzle inside the front cap and cut off the tip at a point suitable for the job.
3. Insert the sausage bag into the compound holder. Screw the front cap on tight. It is not necessary to
pull back the rack by hand. Make sure the sausage bag is inserted properly and sits up tight on the plastic
plunger disk.
4. Push the rear knob forward gently to lock the rack against the sausage bag.
Fig. 5
Nozzle
Front
Cap
Fig. 6
1. Cut a hole in one end of the sausage bag as shown in the figure above.

Tool Operation (continued)
For Cartridge Application
Fig. 7
Plunger Disk
Rack
Fig. 8
Fig. 9 Fig. 10
Fig. 11
Front Cap
M8 x 16 screw
Plastic Plunger Disk
Rack
Plunger Disc
Pushing Block
M8 x 16 screw
Rack
Plastic Plunger Disk
Plunger
Disk
Compound Holder
1. Firstly untighten and remove the compound holder.
2. Loosen M8 Screw (Fig.9) then remove the pushing block and plastic plunger disk (Fig10).
3.Screw back on the compound holder then remove the front cap.
4. Use a sharp knife to cut the tip of caulking tube at least 3 mm in diameter. This will allow the tool to
provide an optimum bead width to suit the application.
5. Insert the cartridge into the compound holder.
Screw the front cap on tight. It is not necessary to pull
back the rack by hand. Make sure the cartridge is
inserted properly and sits up tight on the steel head.
6. Push the rack rear knob forward to lock the rack
against the cartridge.

Parts Diagram and List
No Parts Name Qty
CG5-1 Front Cap 1
CG5-2 Compound Holder 1
CG5-4 Screw 12
CG5-11 Connector 1
CG5-13 Connecting Cap 1
CG6-3 Plunger Screw 1
CG5-5 Plunger Cover 1
CG6-6 Plastic Plunger Disk 1
CG6-7 Plunger Disk 1
CG6-9 Plunger Adaptor Screw 1
CG6-8 Spring 1
CG6-14 Rack 1
6-3
5-5
5-4
6-6
6-7 6-9
6-8
6-14
6-18
6-24
6-25
5-26
5-37
6-41
5-40
33
6-28
5-20
5-21
5-19
6-30
5-4
5-4
6-29
5-22
5-23
5-11
5-13
5-16
5-38 5-39
5-27
WLC-UNI
WLB-18V
WLC-CORD
5-1
5-2

No Parts Name Qty
CG5-16 Gear Box Assembly & Rack Guider 1
CG5-23 PCB Assembly 1
CG5-21 Speed Control Dial 1
CG5-20 Rack Release Button 1
CG5-22 Spring 1
CG5-27 Rack Release Rod Assembly 1
CG6-24 Motor Screw 1
CG6-25 Motor Fixing Ring 1
CG5-26 Motor Assembly 1
CG5-37 Screw 1
CG5-38 Gear 2
CG5-39 Washer 2
CG6-18 C-Ring 2
CG5-19 Housing 1
CG6-30 Housing Screw 8
CG5-40 Rubber Fixing 1
CG6-28 Rack Rear Knob 1
CG6-29 Rack Rear Knob Screw 1
CG5-41 Speed Control Shell Fragment 1
WLB-18V Battery 18V Li-ion 1
WLC-CORD Power Cord 1
WLC-UNI Battery Charger
10.8v/14.4v/18v Wallpro 1
Parts Diagram and List (continued)

Symbols
•On the product, the rating label and within these instructions you will find among others the following
symbols and abbreviations. Familiarise yourself with them to reduce hazards like personal injuries and
damage to property.
V~ Volt, (alternating voltage)
A Amperes
Hz Hertz
W Watt
/min or min-1 Per minute
l Liter
a.c Alternating current
kg-cm Kilograms - centimeter
d.c Direct current
ft-lb Foot - pound
mm Millimeter
n0 no load speed
kg Kilogram
dB(A) Decibel (A-rated)
m/s2 Meters per seconds squared
Nm Newton meter
Unlock / to loosen
Caution /Warning
Wear hearing protection
Wear a dust mask
Wear protective, slip resistant
footwear
Recycle
Lock / to tighten or secure
Note / Remark
Read the instruction manual
Wear eye protection
Wear protective gloves
Australian regulatory compliance mark

CUSTOMER SERVICE
1300 653 177