Walther Systemtechnik SMS-17 User manual

Rev. 1.0
Assembly Instructions - Handpen SMS-17
Page 1 of 16
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
Assembly Instructions
Handpen SMS-17
Article number: SMS-17-0.3
SMS-17-0.5
SMS-17-1.0
Figure: Handpen SMS-17 (without suspension bracket)
NOTE
Please read the Assembly Instructions carefully before first using the incomplete device and
strictly adhere to the instructions!
The incomplete device may only be worked with and worked on by persons who are familiar
with the assembly instructions and the current regulations for industrial safety and accident
prevention.
Keep a translated version of the “Original Assembly Instructions“at the incomplete device!
The instructions have to be available anytime!

Rev. 1.0
Assembly Instructions - Handpen SMS-17
Page 2 of 16
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
Content
page
EC DECLARATION OF INCORPORATION ....................................................................................................................... 3
1INTRODUCTION ................................................................................................................................................. 4
1.1 TARGET GROUP OF THE ASSEMBLY INSTRUCTIONS ............................................................................................................ 4
1.2 LIST OF SIGNS AND SYMBOLS ....................................................................................................................................... 4
2SAFETY............................................................................................................................................................... 4
2.1 GENERAL INFORMATION.............................................................................................................................................. 4
2.2 DANGERS DUE TO RESIDUAL ENERGY.............................................................................................................................. 4
2.3 WARRANTY AND LIABILITY........................................................................................................................................... 4
2.4 CORRECT USE............................................................................................................................................................ 5
2.5 INCORRECT USE ......................................................................................................................................................... 5
2.6 QUALIFICATION OF PERSONNEL .................................................................................................................................... 5
3TRANSPORT....................................................................................................................................................... 6
3.1 PACKAGING .............................................................................................................................................................. 6
3.2 TASKS BEFORE TRANSPORT .......................................................................................................................................... 6
4FUNCTIONAL DESCRIPTION ............................................................................................................................... 6
4.1 FUNCTION................................................................................................................................................................ 6
4.2 DESCRIPTION AND OPERATING ELEMENTS ...................................................................................................................... 7
4.3 TECHNICAL DATA........................................................................................................................................................ 7
4.4 TYPE LABEL .............................................................................................................................................................. 7
5INSTALLATION AND INITIAL START-UP................................................................................................................ 8
5.1 MOUNTING AND INSTALLATION .................................................................................................................................... 8
6OPERATION ....................................................................................................................................................... 8
6.1 GENERAL INFORMATION.............................................................................................................................................. 8
6.2 OPERATING INSTRUCTIONS .......................................................................................................................................... 8
6.3 OPERATING ELEMENTS ............................................................................................................................................... 9
6.4 NEEDLE STROKE ADJUSTMENT ...................................................................................................................................... 9
7TAKING OUT OF SERVICE ................................................................................................................................. 10
7.1 SHORT INTERRUPTION .............................................................................................................................................. 10
7.2 LONG-TERM INTERRUPTION ....................................................................................................................................... 10
7.3 FINAL SHUTDOWN OF THE DEVICE ............................................................................................................................... 10
8MAINTENANCE AND REPAIR ............................................................................................................................ 11
8.1 GENERAL INFORMATION............................................................................................................................................ 11
8.2 CLEANING .............................................................................................................................................................. 11
8.3 INSERTING NEW GASKETS .......................................................................................................................................... 11
8.4 NEEDLE-VALVE UNIT ................................................................................................................................................. 11
8.5 SPARE PARTS .......................................................................................................................................................... 12
8.6 CUSTOMER SERVICE /SUPPORT .................................................................................................................................. 12
9TROUBLESHOOTING ........................................................................................................................................ 12
9.1 GENERAL INFORMATION............................................................................................................................................ 12
9.2 MALFUNCTIONS:..................................................................................................................................................... 12
9.3 SPRAY IMAGE/TYPE OF DEFECT ..................................................................................................................................13
10 APPENDIX........................................................................................................................................................ 14
10.1 SPARE PARTS DRAWING SMS-17 ........................................................................................................................... 14
10.1.1 Spare parts list SMS-17......................................................................................................................... 15
10.2 ARTICLE NUMBERS FOR AIR CAPS (FLAT SPRAY), NOZZLES AND NOZZLE NEEDLES ............................................................... 16
10.3 WEAR-AND-TEAR PARTS ...................................................................................................................................... 16

Rev. 1.0
Assembly Instructions - Handpen SMS-17
Page 3 of 16
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
EC Declaration of Incorporation
in accordance with EU Machinery Directive 2006/42/EU, dated 17 May 2006, Appendix II B
We herewith confirm that the below mentioned incomplete device meets the basic requirements for safety
and health as stated in EU Machinery Directive 2006/42/EU for its design and construction as well as for the
configuration released by us on the market. This machine component will not be operated before it has been
determined that the incomplete system where the machine component will be installed also meets the
requirements of the Directive (2006/42/EG).
Manufacturer Walther Systemtechnik GmbH
Hockenheimer Straße 3
D- 76726 Germersheim
Description Handpen SMS-17, article-No. SMS-17-0.3
SMS-17-0.5
SMS-17-1.0
We also declare the conformity with other, product-relevant directives/guidelines:
Mach. Direct. 2006/42/EU App. I, Clause: 1.1.2, 1.1.3, 1.1.5, 1.1.6, 1.3.2, 1.3.3,
1.3.4, 1.5.8, 1.5.9
Applied harmonized standards, in particular:
DIN EN ISO 12100 Safety of Machinery –General Design Principles –
Risk Assessment and Risk Reduction (ISO
12100:2010)
In addition, we also confirm that the special documentation according to Appendix VII Part B has
been prepared.
The manufacturer, respectively his authorized representative obligates himself to submit this documentation
to the market surveillance authorities, if requested.
This EC Declaration of Incorporation becomes invalid if the incomplete device will be altered or changed
without consent of Walther Systemtechnik GmbH.
Authorized representative for Technical Documentation:
Stefan Hirl, Hockenheimer Straße 3, D- 76726 Germersheim
Germersheim, 30 October 2015
(place, date) (Stefan Hirl, management)

Rev. 1.0
Assembly Instructions - Handpen SMS-17
Page 4 of 16
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
1 Introduction
1.1 Target Group of the Assembly Instructions
Operating personal
Maintenance personal
1.2 List of Signs and Symbols
The assembly instructions warn users of operations which may put their health at risk. The warnings are
indicated by combinations of text and symbols as follows:
DANGER
Describes a potentially dangerous situation.
Death, grievous bodily harm or severe material damage WILL occur if the respective
measures of precaution have not been taken
WARNING
Describes a potentially dangerous situation.
Death, grievous bodily harm or severe material damage MAY occur if the respective
measures of precaution have not been taken
CAUTION
Describes a potentially dangerous situation.
Slight injuries CAN occur if the respective measures of precaution have not been
taken. This signal word is also used to describe possible property damages.
IMPORTANT
Indicates tips for usage and other particularly useful information.
No dangerous situation.
2 Safety
2.1 General information
The construction of this device is according to the latest technology and is absolutely reliable. The individual
components as well as the complete device are continuously checked by our quality management.
2.2 Dangers due to residual energy
Please instruct the operating personnel on the respective measures to be taken against the occurrence of
mechanical, hydraulic, pneumatic and electric / electronic residual energies.
2.3 Warranty and Liability
According to the conditions laid down by the German Engineering Federation (VDMA), Walther Systemtech-
nik GmbH has a guarantee of 12 months under normal European operating conditions on its own parts
(spare parts are excluded); or according to the conditions of the manufacturer.
This guarantee can only be granted by Walther Systemtechnik GmbH, if:
the user has thorough knowledge of the content of the assembly instructions;
the user follows the instructions and notes contained in the assembly instructions;
the user does not rebuild or make changes on parts of the device without prior consent of WST Sys-
temtechnik GmbH.

Rev. 1.0
Assembly Instructions - Handpen SMS-17
Page 5 of 16
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
2.4 Correct use
This device is a needle valve suitable for the processing of sprayable media in continuous as well as inter-
mittent use. It is not suitable for spraying aggressive fluids such as acids, alkaline solutions, cleaning agents,
chemicals, etc. In case of doubt, please contact the manufacturer.
2.5 Incorrect use
Operating the device with insufficient knowledge about the operation, maintenance and care of the
device.
Making changes, extensions or alterations on the device that may hamper its safety without the prior
consent of Walther Systemtechnik GmbH.
Operating the device with defective safety installations or not properly attached or malfunctioning
safety devices.
Using unsuitable materials.
Handling the device while energized.
2.6 Qualification of Personnel
Only trained and instructed personnel may conduct work on the equipment.
The responsibilities of the personnel for assembly work, operation, repair work or maintenance work must be
clearly assigned to individuals!
Persons in training may work with the equipment only under supervision of an experienced person.
Personnel
Task
Instructed
Personnel
Personnel with Technical
Qualification
Specialist
Supervisor
Packing, Transport
X
-
-
-
Commissioning
X
X
-
Operation
X
-
Troubleshooting, general
X
X
-
Troubleshooting
mechanical
-
X
-
-
Troubleshooting electrical
-
-
X
-
Setting up
-
X
-
-
Maintenance
-
X
-
-
Repair
-
X
X
-
Taking out of service,
Storage
-
X
X
-