warequip P2GOUltiMate User manual

1 August 2013
Powered UltiMate
Instruction Manual
Please ensure you are familiar with the correct operation
of the Powered Ultimate.

It is important to read and follow all the instructions and safety information contained in the
Operation Manual prior to use.
We hope the Trolley will make your job easier and more fun. The UltiMate can boost the
productivity in your organisation and reduce injuries caused by repetitive pushing or pulling a
manual platform cart with heavy load. Therefore, you will create a happy and safe working
environment and minimise the skyrocketing worker’s compensation insurance cost.
The Trolley is a battery powered mobile platform truck used for moving materials, parts, or
machinery from one location to another without having to manually carry the load or push a
wheeled Trolley. These heavy push or pull Trolley applications can occur anywhere, a dock at a
marine, to distributing the company coffee machine around the plant, garage, workshop.
If these Trolley need constant pushing or pulling from one location to another and cause fatigue
to the employee moving load, then it is perfect application for our battery powered, electric
Trolley.
1. Packing List
1.1 Folded Trolley 1.2 M8 x 20Screw
2. Specifications
Motor 24Volt Battery 2 x 12 v/40 Ah sealed lead acid battery, Battery Charger 100-220v ~
50/60Hz<1.5AAC/24VDC/4A DC Charge Time 24 V
3. Operation
3.1 Turn ON Power
Insert the power key into the switch lock and turn clockwise to the “ON” position. All the
battery display lights should be on indicating the batteries are full and ready to work.
3.2 Check the Status
The status light should be on steadily if the electric and driving systems are OK. If it flashes,
check the clutch engagement first.
3.3 Forward Motion Start your Trolley, Stand behind the tiller and hold the “bull-horn” with
two hands.
Look straight ahead. Press the upward throttle lever by your two-hands four fingers slowly to
start moving forward. The speed should increase as you press more.
3.4. Stop: Trolley
Slowly releasing your four fingers from the throttle lever will reduce the speed and stop the
Trolley
3.5. Emergency Stop: Just simply release your finger quickly. The Trolley should stop within
4.5 feet at full forward speed.
3.6. Reverse Motion:
Press the downward throttle lever by your two-hands four fingers slowly to start moving revers.
3.7 Forward Steering:
Look straight ahead. When you need to turn right, you turn the “Caster” to the left. Vise a versa
for the left turn.
Reverse Steering: The operation is the opposite as forward
Move Manually (free wheeling):
Manual: You push or pull the Trolley by disengaging the clutch in the transaxle. Power: You
can push or pull the Trolley by pressing the yellow free-wheel button by your right hand finger
and operating by your left hand.

3.8 Operating Lift Table: Up and down buttons are located on the top of the control handle. To
raise the platform push and hold “UP” button until it reaches the required height (max height
1000mm). To lower the platform push and hold the down button.
Warning:
Before you operate, practice in a open area for at least one hour to get familiar with the Trolley
and gain the operation skills. The brake may not be effective when engaged on inclines greater
than the grade with allowed load. Be alert!
Emergency Stop
In case of out-of-control, turn the power off immediately!
4. SAFETY INSTRUCTIONS
We disclaim all responsibility for any personal injury or property damage, which may occur as a
result of improper or unsafe use of its products. The following guidelines are intended to assist
you in the safe operation of your Trolley. Should you have any questions about the correct
operation of your Trolley, please contact dealer.
Your Trolley, can negotiate grass, gravel, dirt and sand surfaces, as well as hard paved or carpeted
surfaces. However, extra caution should be taken when operating your unit on uneven surfaces
other than flat surfaces.
There are some concerns about electromagnetic interference to powered equipment. You need to
know what EMI (Electromagnetic Interference) is and how to prevent such incidents. The
following paragraphs are intended to provide you some important information about this.
CAUTION:
IT IS VERY IMPORTANT THATYOU READ THIS INFORMATION REGARDING THE
POSSIBLE EFFECTS OF ELECTOMAGNETIC INTERFERENCE ON YOUR
POWERED EQUIPMENT.
Electromagnetic Interference (EMI)
Electrically powered equipment may be susceptible to Electromagnetic Interference (EMI).
Sources such as Radio Stations, TV Stations, Amateur Radio Transmitters, Two Way Radios and
Cellular Phones all emit electromagnetic energy (EM). It is highly unlikely but in extreme cases
where the intensity of EM is very high it may cause the powered equipment to release its brakes
or move by itself. Powered equipment has a certain immunity level which in most cases is
adequate. If you feel EMI may be a risk then you should conduct a site specific test and risk
assessment to ensure the EM is within the products immunity level.
If you notice any unintentional movement or brake release we recommend turning the unit off
immediately taking note of any high powered communications device in the area.

WARNINGS
Electromagnetic inference (EMI) from sources such as radio and TV stations, amateur radio
(HAM) transmitters, two-way radios, and cellular phones can effect Trolley. Following the
warnings list below should reduce the chance of unintended brake release or powered
movement, which could result in serious injury.
1) Do not operate hand-held transceivers (transmitters-receivers), such as citizens band (CB)
radios, or turn ON personal communication devices, such as cellular phones, while the
Trolley is turned ON.
2) Be aware of nearby transmitters, such as radio or TV stations, and try to avoid coming close
to them;
3) If unintended movement or brake release occurs, turn the powered Trolley OFF as quickly as
it is safe.
4) Be aware that adding accessories or components, or modifying the powered Trolley, may
make it more susceptible to EMI (Note: There is no easy way to evaluate their effect on the
overall immunity of the equipment.)
5) Report all incidents of unintended movement or brake release to the Trolley manufacturer,
and note whether there is a source of EMI nearby.
If unintended motion or brake release occurs, turn the power OFF as quickly as it is safe.
In summary,
-DO NOT try to climb sharp curbs
-DO NOT drive over obstacles exceeding 5 cm in height.
-DO NOT make an abrupt change at high speed or while travelling on an incline.
-DO NOT attempt to make fast turn on flat surfaces.
-DO NOT climb inclines greater the 8 degrees or a rise of 2 meters in 10 meters.
-DO NOT back onto uneven surface or inclines.
-DO NOT attempt to operate your unit in a stalled condition, such as travelling up too steep an
incline. This may cause the circuit breaker to thermal cut out to trip, rendering your unit
temporarily immobile.
-DO NOT operate your unit when the red battery indicator light is flashing.
-DO NOT turn ON or use hand-held personal communication devices, such as citizen band
(CD) radios and cellular phones, while your Trolley is turned ON.
-BE AWARE of nearby transmitters, such as radio or TV stations and hand-held or mobile two-
way radios, and try to avoid coming close to them.

5. BATTERY CHARGING
To ensure the best performance and maximum battery life, we recommend frequent battery
charging. Your Trolley comes with an on-board battery charger for you ease and convenience.
The console battery display makes charging simple and easy. Follow these steps for battery
charging.
1. The console battery display:
Only when battery is properly charged is the right-most green LED lit. As the battery’s state-of-
charge decreases, successive LEDs light up, only one on at a time. The 3rd –from-left red LED
flashes, Indicating “energy reserve” (70% depth of discharge. The 3 left-most LEDs alternately
flash, indication “empty” (80Kg depth of discharge)
2. On a level dry surface, turn off the power key and plug the AC cord into the charger socket
located on the fibre-glass compartment. Plug the other end of the AC cord into the well
grounded outlet.
3. Charge the battery for 6-8 hours depending on the usage. Before charging disconnect the AC
cord, insert key into tiller and check if all green lights are on.
4. There is no possible way to overcharge the battery since the charging voltage in the floating
stage is set constant. In general, you may start charging after work and disconnect it in the next
morning.
Warning
You must turn off power before charging. Otherwise it may damage the electric circuit.
6. MAINTENACE SCHEDULE
In order to obtain the best performance and last its service life, please maintain your unit
according to the following schedule and instructions.

DAILY
Test brake effectiveness before you drive
Recharge batteries fully every night
WEEKLY
Check tire pressure, pressure should be 40-50 psi
Check and tighten the throttle screw
Ensure there are no hydraulic leaks
MONTHLY
Check battery condition. Clean battery terminals if necessary
Check all electrical wire connectors to eliminate loose connections
Tighten all exposed screws and nuts
Check wheel bearings by spinning tires and check for free rotation.
THROTTLE ADJUSTMENT
Release the clutch lever, thus the motor can rotate freely.
Note on the throttle control potentiometer, when the control level is switching, how the mount
plate retain one end of the spring while the control bracket pulls the other end of the spring in
the direction of rotation. As the lever rotates in the opposite direction, the other spring end is
pulled in the opposite direction.
With the key in and speed setting at low, rotate the throttle lever until you just hear the brake
release click and motor starts running. Notice the angle rotated between the lever and the
Trolley horn.
Rotate the throttle lever in the opposite direction till just brake release clicks, notice the angle
rotated between the lever and the Trolley horn in this direction.
If the angles are not identical, loose control bracket screws, rotate potentiometer shaft a few
degrees by using a flat screw driver and then retighten it.
Repeat until the reverse, neutral and forward are in proper ranges.
Make sure the throttle control lever is parallel to tiller handle. If the lever is not parallel, full
range rotation in one direction will not be possible, resulting in loss of speed in that direction.
LIMITED WARRANTY
This warranty is extended only to original consumer purchases of the Trolley either from the
authorised retailers or representatives.
We warrant the products manufactured by them to be free from defects in materials and
workmanship for a period of 1 year from the date of purchase for business use. If, within
such warrant period, any such products shall be proven to our satisfaction to be defective,
such product shall be repaired or replaced, at our option. This warranty does not include any
shipping charges incurred in replacement part installation or repair of such product. Our sole
obligation and your exclusive remedy under this warranty shall be limited to such repair
and/or replacement.

Task Daily Weekly
Monthly
Test brake effectiveness before
you drive

Recharge batteries fully every
night

Check tyre pressure
- Correct
pressure 40
–50 PSI

Check and tighten the throttle
screw
Check battery condition and
clean battery terminals
If necessary

Check all electrical wire
connectors to eliminate loose
connections

Tighten all exposed screws and
nuts

Check wheel bearings by
spinning tyres and checking for
free rotation

P2GO Trolley
Preventative Maintenance Schedule

P2GO Trolleys Spare Parts
CM- Cagemate / LM- Liftmate / TM- Turnmate / MC- Maids Cart
Part No.
Description
P2GOT001
Accelerator/Throttle Module
- CM, LM, TM, MC
P2GOT002
Red Speed Control Push Lever (Set of 2)
- CM, LM, TM, MC
P2GOT003
Control Box with Dial*
- CM, TM, MC
P2GOT004
Control Box (old style) On/Off Only
- CM
P2GOT005
Control Box with Up/Down Buttons*
- LM
P2GOT006
Battery Status Indicator
- CM, LM, TM, MC
P2GOT007
Key Switch
- CM, LM, TM, MC
P2GOT008
Red Emergency Stop Plastic Button Cover
- CM, LM, TM, MC
P2GOT009
Green Emergency Stop Switch (Behind Red Button)
- CM, LM, TM, MC
P2GOT010
Yellow Brake Release Switch
- CM, LM, TM, MC
P2GOT011
Red LED Status Indicator
- CM, LM, TM, MC
P2GOT012
Blue Swivel Castor
- CM, LM, TM,
P2GOT013
Pneumatic Wheel
- CM, LM, TM, MC
P2GOT014
Battery Charger Outlet
- CM, LM, TM, MC
P2GOT015
Battery Charger Box Release Nut
- CM, LM, TM, MC
P2GOT016
Battery Charger Release Nut
- LM
P2GOT017
Battery Charger
- CM, LM, TM, MC
P2GOT018
Handle Grip
- CM, LM, TM, MC
P2GOT019
Solenoid
- LM
P2GOT020
Black Relay
- LM
P2GOT021
Black Circuit Breaker
- LM
P2GOT022
Green Microswitch
- LM
P2GOT023
Lift Cylinder (new style)
- LM
P2GOT024
Lift Cylinder old style)
- LM
P2GOT025
Hose Kit (new style)
- LM
P2GOT026
Hose Kit (old style)
- LM
P2GOT027
11 Pin Interface / Circuit Board In Control Box
- CM, LM, TM, MC
P2GOT028
Large Circuit Board (14 screw, 4 relay)
P2GOT029
Main Wiring Loom
- CM, LM, TM, MC
P2GOT030
Power Pack
- CM, LM, TM, MC
P2GOT031
Transaxle
- CM, LM, TM, MC
P2GOT032
Adhesive Rubber Bumper Strip For Base
- CM, LM, TM, MC
*Control boxes include switches and wiring but do not include
accelerator module, circuit board or emergency button

POWERED ULTIMATE
400kg
400kg

POWERED ULTIMATE