Warn Industries 12-A-48 Series User manual

kgf
mm
mm
mm
mm
kgf
kg
m
N*m
lbf kN m/min ft/min m/min ft m
112000 53.4 4.6 21.8 6.6 23 7.0
210023 44.6 5.5 26.1 8.0 51 15.5
38606 38.3 6.5 30.4 9.3 84 25.6
47539 33.5 7.4 34.7 10.6 121 36.9
* Never exceed the Rated Pulling Force. Installation of a Rated Capacity Limiter is recommended.
Duty Cycle
lbf kgf BAR min/10min
0 0 25.9 N/A
2000 907 44.1 N/A
4000 1814 63.3 N/A
6000 2722 82.3 N/A
8000 3629 103.6 N/A
10000 4536 123.0 N/A
12000 5443 149.1 N/A
4.00
9.95
12000
1. -SAE J706
2.-CE Machinery Directive 98/37/EC and
2006/42/EC
350
85.5
lb
35 - 40
Disk
Standards
Compliance
36:1
Engineering Data
Drum Rotation
lbf
5443
in
47 - 54
38.8
WARN INDUSTRIES, INC
Industrial Products
drum rotation image
Drum Barrel Diameter:
1/2
20400
Recommended Minimum Wire Rope Breaking Strength:
Brake Type: Disc
Gear Reduction: 36 :1
Drum Capacity
Rated Pulling Force:
Distance Between Flanges:
Duty Cycle (intermittent per SAE J706 section 6.2):
Approximate Shipping Weight:
Drum Flange Diameter:
8.24
Recommended Maximum Wire Rope Diameter:
102
Mounting Bolt Torque:
Maximum Layers of Wire Rope:
Viewed from Motor End
3420
kgf
Line Load *
Part Number
Model
Series 12-A-48
Hydraulic Winch
Manual Clutch
The Series 12 hydraulic winch features a 2 stage planetary gear train with a
total reduction of 36:1. This winch uses a heavy duty automatic disc brake
and a locking clutch lever. The 4'' (102mm) steel drum provides excellent
durability for the wire rope. Designed to meet SAE J706 and CE standards.
Motor Type
Hydraulic
4.9 ci
(80 cc)
30285
WARN Industrial Winch
product photo
31149
24336
30859
38316
71370
23678
Part Number
Description:
Wire Rope Tension Plate 10''
Fairlead Black 10''
Fairlead Chrome 10"
Remote Clutch Mechanical
Remote Clutch Air
Wire Rope Assembly 7/16''x100' EIPS
Accessories
3904
5443
Drum Layer
2127
94.3
1076
505
2163
1503
1784
1367
777
117.7
912498.C1 2/2013
linespeed graph
pressure drop graph
Customer Service (North America): 1.800.543.9276
Customer Service (International): 1.503.722.3008
FAX: [phone] www.warn.com
53.6
12900 S.E. Capps Road,
Clackamas, OR USA 97015
146.7
1707
74.2
First Layer Performance
Pressure Drop at 10 GPM
234
Line Speed 10 GPM
ft/min
15.2
18.2
34.8
1193
16.1
4546
918
640
Performance By Layer- 7/16" (11.1 mm) dia. rope
21.2
24.2
Contactor / Remote Type: N/A
BAR
Line Load
in
psi
376
psi
Pressure Drop at 15 GPM
ft*lbf
ft
Line Speed 15 GPM
209
in
253
4 (with 7/16" dia rope)
in
12.7
lbf
9253
107
0.0
10.0
20.0
30.0
40.0
1 2 3 4
Line Speed (ft/min)
Layer
15 GPM
10 GPM
0
500
1000
1500
2000
2500
0 3000 6000 9000 12000
Pressure Drop (psi)
Line Load (lbf)
15 GPM
10 GPM

Maximum System Pressure: 1950 psi 135 BAR
Maximum Motor Pressure Drop: 2163 psi 149 BAR
Maximum Rated Input Flow: 15 GPM 57 LPM
WARN Industrial Winch
Motor / Contactor may be rotated in 90 degree increments. Clutch housing may be rotated in 72 degree increments.
outline drawing
Series 12-A-48
Hydraulic Winch
Manual Clutch
Pull from bottom of winch
Motor Type
Hydraulic
4.9 ci
(80 cc)
Units are given in inches [millimeters], unless otherwise specified
Pull from top of winch
Pull from bottom of winch
Recommended Mounting- Always Observe Correct Drum Rotation
Hydraulic System Specifications
Model
WARN INDUSTRIES, INC
Industrial Products
image
Note: Drum rotates clockwise with Port A pressurized when viewed
from gearbox end.
Feet down without angle brace
image
image
Angle Braces Only
Control Valve Type:
3-position, 4-way, closed
center, spring return
(cylinder spool)
Pull from top of winch
image
Control Valve Schematic
Feet forward
Feet down with angle brace
image
schematic
912498.C1 2/2013
12900 S.E. Capps Road,
Clackamas, OR USA 97015
Customer Service (North America): 1.800.543.9276
Customer Service (International): 1.503.722.3008
FAX: [phone] www.warn.com
30285
Part Number
Feet down
image
Pull from top of winch
Feet forward
Pull from top of winch