Waterous AQUIS ULTRAFLOW Installation and operating instructions

AQUIS ULTRAFLOW Industrial Foam Proportioner
Installation, Operation, and Maintenance
Form Number: F-2826 Issue Date:
Revision Date:
Waterous Company • 125 Hardman Avenue South • South Saint Paul, MN 55075 • [phone]
www.waterousco.com

Table of Contents
Safety 9
Safety Precautions 9
Introduction 12
Using this Document 12
Viewing the Document Electronically 12
Printing the Document 12
Product Overview 13
AQUIS ULTRAFLOW Industrial Foam Proportioner System 13
System Components—Tellurus HMI 17
System Components—Control Box 21
System Components—PDM Control Box Connectors 23
System Components—Node Controller 25
System Components—2 inch Valve Assembly 27
System Components—1 inch Valve Assembly 29
System Components—Optional 1 inch Recirculation Line Assembly 31
System Components—Priming Valve Assembly 33
System Components—Concentrate Pump Assembly 35
System Components—Hydraulic Motor 37
System Components—Spider Coupler 39
System Components—Hydraulic Pump 41
System Components—Hydraulic Oil Heat Exchanger 43
System Components—Hydraulic Oil Reservoir 45
System Components—Hydraulic Reservoir Level Sensor 47
System Components—Hydraulic Reservoir Temperature Sensor 49
System Components—Suction Strainer 51
System Components—Hydraulic Oil Filter Components 53
System Components—Paddlewheel Flowmeter 55
System Components—2 inch Magnetic Flowmeter 57
System Components—1 inch Magnetic Flowmeter 59
System Components—6 Inch Concentrate Strainer 61
System Components—Pressure Relief Valve 63
System Components—Water Pump Pressure Sensor 65
System Components—Hydraulic Oil Cooler Thermal Controller 67
System Components—Concentrate Supply Level Switch 69
System Components—Optional Manual Override Switch 71
System Components—Optional Manual Override Relay 73
System Components—Split CANbus Cable 75
System Components—Terminal Resistor 76
System Components—0.5 Meter CANbus Cable Extension 77

System Components—2.0 Meter CANbus Cable Extension 78
System Components—0.5 Meter M12 Cable Extension 79
System Components—3.0 Meter Cable Extension 80
System Components—Manual Override Switch Cable Extension 81
System Components—Manual Override Relay Cable 82
System Components—Concentrate Pump Speed Sensor Cable 83
System Components—Hydraulic Pump Swashplate Control Cable 84
System Components—DLA Control Valve Cable 85
System Components—Priming Valve Motor Cable 86
System Components—Tellurus HMI Cable Assembly 87
System Components—Display Extension Cable 88
Installation 89
Installation Overview 89
Preparing for the Installation 89
Modifying the Equipment 89
Determining Panel and Plate Locations 90
Determining Hose Routing 90
Determining Cable and Wire Routing 90
Main Components—Overview 91
Electrical Connections—Overview 93
Hydraulic Components—Overview 95
Hydraulic Hoses—Overview 97
Plumbing and Components—Overview 99
Wiring the Source-Select Switch 101
Installing the DLA Identication Labels 102
Connecting the 1 Inch DLA 103
Connecting the 2 Inch DLA 104
Connecting Pump Discharge-Pressure Sensor 105
Connecting the Priming Valve 106
Connecting the 1 Inch Low Flow Bypass Line—Optional 107
Connecting the Supply Tank Fill Line 108
Connecting the Tellurus Display 109
Connecting the Concentrate Supply Level Sensors 110
Connecting the Concentrate Pump, Pressure Sensor, and Source Select Valve 111
Connecting the Hydraulic Reservoir Sensors, Suction Strainer, and Hydraulic Pump 112
Connecting the Hydraulic-Oil Cooler and Controller 113
Installing the Hydraulic Motor and Concentrate Pump 114
Connecting the Manual Override—Optional 115
Conguring the System 116
Entering the Conguration Desktop 118

Calibrating the Touchscreen 119
Understanding the Service Menu 120
Defualt 120
Help 121
Exit 122
Ticket 123
Connect 124
Manual 125
Status 126
Show 127
Patch 128
Understanding the Conguration Menu 129
Default 129
Help 130
Help 131
Exit 132
MFG 133
Show 134
Set 135
Image 136
Backup 137
Restore 138
Net 139
Mode 140
Understanding the Network Settings Menu 141
Default 141
Help 142
Exit 143
Enable 144
Disable 145
Client 146
Hotspot 147
Pass 148
Zone 149
Connect 150
Log 151
Scan 152
Save 153
Delete 154

Understanding the Maintenance Menu 155
Default 155
Help 156
Exit 157
Mode 158
Status 159
Backup 160
Restore 161
Patch 162
PLC 163
ORB 164
Diag 165
Cal 166
Log 167
Scan 168
Reset 169
Term 170
Restart 171
Understanding the Calibration Menu 172
Default 172
Help 173
Exit 174
Setting the CAN Node and Valve Address 175
Calibrating the Paddlewheel Flowmeter 176
Operating a DLA Manually 177
Understanding the Operation Menu 178
Default 178
Help 179
Exit 180
App 181
Usage 182
Life 183
Status 184
Log 185
Scan 186

Understanding the Command Menu 187
Default 187
Help 188
Exit 189
Report 190
Service 191
Cong 192
Maint 193
Cal 194
Net 195
Term 196
Patch 197
Restart 198
Powering Up the Display 199
Dening the DLA Gauge Screen 200
Dening the Solution Screen—Buttons 201
Dening the Solution Screen—Telemetry 202
Dening the System Screen—Buttons 203
Dening the System Screen—Telemetry 204
Enabling and Disabling a DLA—Screen Views 205
Adjusting the Solution Screen 207
Switching the Concentrate Source—Screen View 208
Relling the On-Board Supply Tank—Screen View 210
Manually Priming the Concentrate Line 212
Transferring Concentrate 213
Relaying Concentrate 214
Maintenance 215
Maintenance Schedule 215

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Safety Precautions
• Read and understand all the associated documentation before you begin the
installation.
• Read and understand all the notices and safety precautions.
• Be aware that these instructions are only guidelines and are not meant to be
definitive. Contact Waterous when you have questions about installing,
operating, or maintaining the equipment.
• Do not install the equipment if you are not familiar with the tools and skills
needed to safely perform the required procedures—proper installation is the
responsibility of the purchaser.
• Do not operate the equipment when safety guards are removed.
• Do not modify the equipment.
• Regularly check for leaks, worn, or deteriorated parts.
NOTICE
Modifying the equipment
can damage components
and void your warranty.
•
Do not modify the system
or any of its components.
•
Modification
NOTICE
Before Operation
• Read and understand all
the instructions provided.
• Check all fluid levels
and replenish if necessary.
• Remove all shipping plugs
and install the operation
plugs or caps.

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NOTICE
Do not allow fluid in the
lines to freeze.
•
Remove all freezable fluid
from the lines before
storing the apparatus.
•
Freeze Damage
Do not touch the surface
during operation––allow
it to cool after operating.
Hot surface can burn you.
Hot Surface
•
•
Drain the pump after use
and before servicing.
Liquid ejected at high
pressure can cause
serious injury.
High Pressure
•
•
Do not operate beyond
recommended pressure.
Liquid ejected at high
pressure can cause
serious injury.
High Pressure
•
•