Waukesha Cherry-Burrell SPXFLOW 300 Series User manual

FPO
INSTRUCTION MANUAL
300 and 350 Series Ball Valve
MANUAL AND PNEUMATIC ACTUATORS
FORM NO.: 95-03097 REVISION: 10/2020 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.

Information contained in this manual is subject to change
without notice and does not represent a commitment on the
part of SPX FLOW, Inc. No part of this manual may be
reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopying and
recording, for any purpose, without the express written per-
mission of SPX FLOW, Inc.
Copyright © 2020 SPX FLOW, Inc.
All Rights Reserved.
Revision Date: 10/2020
Publication: 95-03097
SPX FLOW, Inc.
611 Sugar Creek Road
Delavan, WI 53115 USA
Tel: (800) 252-5200 or (262) 728-1900
Fax: (800) 252-5012 or (262) 728-4904
E-mail: [email protected]
Web site: www.spxflow.com

Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve Table of Contents
10/2020 95-03097 Page 3
Warranty ........................................................................................................................................................... 4
Shipping Damage or Loss ..............................................................................................................................................4
Warranty Claim ...............................................................................................................................................................4
Safety ................................................................................................................................................................ 5
Care of Component Materials ......................................................................................................................... 6
Stainless Steel Corrosion ...............................................................................................................................................6
Elastomer Seal Replacement Following Passivation .....................................................................................................6
Introduction ...................................................................................................................................................... 7
General Information ........................................................................................................................................................7
Factory Inspection ..........................................................................................................................................................7
Models and Specifications ..............................................................................................................................................7
Equipment Serial Number ..............................................................................................................................................7
Operating Parameters ....................................................................................................................................................7
Temperature Range ................................................................................................................................................7
Pressure Range ......................................................................................................................................................7
Installation ........................................................................................................................................................ 8
Air Supply .......................................................................................................................................................................8
Pipeline Support .............................................................................................................................................................8
Installing buttweld end ball valves ..................................................................................................................................8
Maintenance ..................................................................................................................................................... 9
Maintenance Intervals ....................................................................................................................................................9
Inspection .......................................................................................................................................................................9
Lubrication ......................................................................................................................................................................9
300 Series 2-Way Ball Valve Disassembly ...................................................................................................................10
300 Series 2-Way Ball Valve Assembly .......................................................................................................................11
300 Series 2-Way Ball Valve Actuator Assembly .........................................................................................................12
Mounting a Rack & Pinion actuator on the 300 Series 2-Way Manual Ball Valve .................................................12
Mounting a Linear actuator on the 300 Series 2-Way Manual Ball Valve .............................................................13
350 Series 3-Way Ball Valve Disassembly ...................................................................................................................14
350 Series 3-Way Ball Valve Assembly .......................................................................................................................15
350 Series 3-Way Ball Valve Actuator Assembly .........................................................................................................16
Mounting an actuator on the 350 Series 3-Way Manual Ball Valve ......................................................................16
Air/Spring Rack & Pinion actuator factory setting
orientations with no air on the valve ......................................................................................................................17
Parts Lists ...................................................................................................................................................... 18
300 Series 2-Way Ball Valve with Manual Handle .................................................................................... 18
300 Series 2-Way Ball Valve with Rack and Pinion Actuator .................................................................... 20
300 Series 2-Way Ball Valve with Linear Actuator .................................................................................... 21
350 Series 3-Way Ball Valve with Manual Handle .................................................................................... 22
Replacement Kits - 350 Series 3-Way Ball Valve with Manual Handle ..................................................... 24
350 Series 3-Way Ball Valve with Rack and Pinion Actuator .................................................................... 25

Warranty Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve
Page 4 95-03097 10/2020
Warranty
LIMITED WARRANTY: Unless otherwise mutually agreed to in writing, (a) SPX FLOW US, LLC (SPX FLOW)
goods, auxiliaries and parts thereof are warranted to the Buyer against defective workmanship and material for
a period of twelve (12) months from date of installation or eighteen (18) months from date of delivery, which-
ever expires first, and (b) SPX FLOW services are warranted to Buyer to have been performed in a workman-
like manner for a period of ninety (90) days from the date of performance. If the goods or services do not
conform to the warranty stated above, then as Buyer’s sole remedy, SPX FLOW shall, at SPX FLOW’s option,
either repair or replace the defective goods or re-perform defective services. If Buyer makes a warranty claim
to SPX FLOW and no actual defect is subsequently found, Buyer shall reimburse SPX FLOW for all reason-
able costs which SPX FLOW incurs in connection with the alleged defect. Third party goods furnished by SPX
FLOW will be repaired or replaced as Buyer’s sole remedy, but only to the extent provided in and honored by
the original manufacturer’s warranty. Unless otherwise agreed to in writing, SPX FLOW shall not be liable for
breach of warranty or otherwise in any manner whatsoever for: (i) normal wear and tear; (ii) corrosion, abrasion
or erosion; (iii) any good or services which, following delivery or performance by SPX FLOW, has been sub-
jected to accident, abuse, misapplication, improper repair, alteration (including modifications or repairs by
Buyer, the end customer or third parties other than SPX FLOW), improper installation or maintenance, neglect,
or excessive operating conditions; (iv) defects resulting from Buyer’s specifications or designs or those of
Buyer’s contractors or subcontractors other than SPX FLOW; or (v) defects resulting from the manufacture,
distribution, promotion or sale of Buyer’s products; (vi) damage resulting from the combination, operation or
use with equipment, products, hardware, software, firmware, systems or data not provided by SPX FLOW, if
such damage or harm would have been avoided in the absence of such combination, operation or use; or (vii)
Buyer’s use of the goods in any manner inconsistent with SPX FLOW’s written materials regarding the use of
such product. In addition, the foregoing warranty shall not include any labor, dismantling, re-installation, trans-
portation or access costs, or other expense associated with the repair or replacement of SPX FLOW goods.
THE WARRANTIES CONTAINED HEREIN ARE THE SOLE AND EXCLUSIVE WARRANTIES AVAILABLE
TO BUYER AND SPX FLOW HEREBY DISCLAIMS ANY OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE, ANY PERFORMANCE OR PROCESS OUTCOME DESIRED BY THE
BUYER AND NOT SPECIFICALLY AGREED TO BY SPX FLOW. THE FOREGOING REPAIR, REPLACE-
MENT AND REPERFORMANCE OBLIGATIONS STATE SPX FLOW’S ENTIRE AND EXCLUSIVE LIABILITY
AND BUYER’S EXCLUSIVE REMEDY FOR ANY CLAIM IN CONNECTION WITH THE SALE AND FURNISH-
ING OF SERVICES, GOODS OR PARTS, THEIR DESIGN, SUITABILITY FOR USE, INSTALLATION OR
OPERATIONS.
Shipping Damage or Loss
If equipment is damaged or lost in transit, file a claim at once with the delivering carrier. The carrier has a
signed Bill of Lading acknowledging that the shipment has been received from SPX FLOW in good condition.
SPX FLOW is not responsible for the collection of claims or replacement of materials due to transit shortage or
damages.
Warranty Claim
Warranty claims must have a Returned Material Authorization (RMA) from the Seller or returns will not be
accepted. Contact 800-252-5200 or 262-728-1900.
Claims for shortages or other errors must be made in writing to Seller within ten (10) days after delivery. This
does not include transit shortage or damages. Failure to give such notice shall constitute acceptance and
waiver of all such claims by Buyer.

Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve Safety
10/2020 95-03097 Page 5
Safety
READ AND UNDERSTAND THIS MANUAL PRIOR TO INSTALLING, OPERATING, OR
SERVICING THIS EQUIPMENT
SPX FLOW recommends users of our equipment and designs follow the latest Industrial Safety Standards. At
a minimum, these should include the industrial safety requirements established by:
1. Occupational Safety and Health Administration (OSHA)
2. National Fire Protection Association (NFPA)
3. National Electrical Code (NEC)
4. American National Standards Institute (ANSI)
WARNING
Severe injury or death can result from electrical shock, burn, or unintended actuation of equipment.
Recommended practice is to disconnect and lockout industrial equipment from power sources, and release
stored energy, if present. Refer to the National Fire Protection Association Standard No. NFPA70E, Part II and
(as applicable) OSHA rules for Control of Hazardous Energy Sources (Lockout-Tagout) and OSHA Electrical
Safety Related Work Practices, including procedural requirements for:
• Lockout-tagout
• Personnel qualifications and training requirements
• When it is not feasible to de-energize and lockout-tagout electrical circuits and equipment before working
on or near exposed circuit parts
Before putting SPX FLOW equipment into operation, the operator shall analyze the application for all
foreseeable risks, their likelihood to occur and the potential consequences of the identified risks as per ISO
31000 and ISO/IEC 31010 in their actual current version.
Locking and Interlocking Devices: These devices should be checked for proper working condition and
capability of performing their intended functions. Make replacements only with the original equipment
manufacturer’s OEM renewal parts or kits. Adjust or repair in accordance with the manufacturer’s instructions.
Periodic Inspection: Equipment should be inspected periodically. Inspection intervals should be based on
environmental and operating conditions and adjusted as indicated by experience. At a minimum, an initial
inspection within 3 to 4 months after installation is recommended. Inspection of the electrical control systems
should meet the recommendations as specified in the National Electrical Manufacturers Association (NEMA)
Standard No. ICS 1.3, Preventative Maintenance of Industrial Control and Systems Equipment, for the general
guidelines for setting-up a periodic maintenance program.
Replacement Equipment: Use only replacement parts and devices recommended by the manufacturer to
maintain the integrity of the equipment. Make sure the parts are properly matched to the equipment series,
model, serial number, and revision level of the equipment.
Warnings and cautions are provided in this manual to help avoid serious injury and/or possible damage to
equipment:
DANGER
Immediate hazards which WILL result in severe personal injury or death.
WARNING
Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION
Hazards or unsafe practices which COULD result in minor personal injury or product or property damage.

Care of Component Materials Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve
Page 6 95-03097 10/2020
Care of Component Materials
NOTE: SPX FLOW recommends the use of an FDA-approved anti-seize compound on all threaded
connections.
WARNING
Failure to comply with the Care of Component Materials could lead to bodily injury.
Stainless Steel Corrosion Corrosion resistance is greatest when a layer of oxide film is
formed on the surface of stainless steel. If film is disturbed or
destroyed, stainless steel becomes much less resistant to
corrosion and may rust, pit or crack.
Corrosion pitting, rusting and stress cracks may occur due to
chemical attack. Use only cleaning chemicals specified by a
reputable chemical manufacturer for use with stainless steel. Do
not use excessive concentrations, temperatures or exposure
times. Avoid contact with highly corrosive acids such as
hydrofluoric, hydrochloric or sulfuric. Also avoid prolonged
contact with chloride-containing chemicals, especially in
presence of acid. If chlorine-based sanitizers are used, such as
sodium hypochlorite (bleach), do not exceed concentrations of
150 ppm available chlorine, do not exceed contact time of 20
minutes, and do not exceed temperatures of 104°F (40°C).
Corrosion discoloration, deposits or pitting may occur under
product deposits or under gaskets. Keep surfaces clean,
including those under gaskets or in grooves or tight corners.
Clean immediately after use. Do not allow equipment to set idle,
exposed to air with accumulated foreign material on the surface.
Corrosion pitting may occur when stray electrical currents come
in contact with moist stainless steel. Ensure all electrical devices
connected to the equipment are correctly grounded.
Elastomer Seal
Replacement Following
Passivation
Passivation chemicals can damage product contact areas of this
equipment. Elastomers (rubber components) are most likely to be
affected. Always inspect all elastomer seals after passivation is
completed. Replace any seals showing signs of chemical attack.
Indications may include swelling, cracks, loss of elasticity or any
other noticeable changes when compared with new components.

Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve Introduction
10/2020 95-03097 Page 7
Introduction
General Information Information in this manual should be read by all personnel
involved in installation, setup, operation and maintenance.
Always use installation tools and lubricants recommended by
SPX FLOW. SPX FLOW products are subject to intensive
intermediate and final leakage and functional tests.
Factory Inspection Each Waukesha Cherry-Burrell brand valve is shipped
completely assembled, lubricated and ready for use.
Models and Specifications The Waukesha Cherry-Burrell brand 300 Series 2-Way Ball Valve
is available with a manual handle, rack and pinion actuator, or
linear actuator.
The Waukesha Cherry-Burrell brand 350 Series 3-Way Ball Valve
is available with a manual handle or rack and pinion actuator.
Materials
• Ball: 316L Stainless Steel
• Body: 316/316L Stainless Steel
• Actuator yoke and coupling: 304 Stainless Steel
• Seat: PTFE
Equipment Serial Number For Waukesha Cherry-Burrell brand valves with actuators, the
valves are identified by a serial number found on the label on the
actuator cylinder. Valves with a manual handle are not labeled
with a serial number.
Operating Parameters Temperature Range
• 300 Series 2-Way Ball Valve: 0°to 300°F (-17°to 148°C)
• 350 Series 3-Way Ball Valve: 0°to 350°F (-17°to 175°C)
• Short-term steam exposure: 320°F (160°C)
Solenoid valves may not be used in the control module in room
environments below 32°F (0°C) and over 140°F (60°C), as
function cannot be guaranteed.
Pressure Range
Maximum operating pressure for both the 300 Series 2-Way Ball
Valve and the 350 Series 3-Way Ball Valve is 150 psi (10 bar).

Installation Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve
Page 8 95-03097 10/2020
Installation
Air Supply Install the valves using dry, filtered air. Lubrication is not required.
If using lubricated air, refer to the solenoid manufacturer’s
specifications.
The air supply requirements are as follows:
• Linear Actuator: 87 psi (6 bar) minimum;
145 psi (10 bar) maximum.
• Rack & Pinion Actuator: 40 psi (3 bar) minimum;
120 psi (8 bar) maximum.
Pipeline Support As a general rule, support pipelines in such a way that they
“float.” This is particularly important when lines contain automatic
valves. Temperature changes in the lines may cause expansion
and contraction that can distort valve bodies, causing leaks.
Install adequate supports to prevent strain on the fittings, valves
and equipment connections.
1. Install supports at least every 10 feet on straight runs of
piping. (Figure 1, item C).
2. Install supports on both sides of the valves as close as
possible to the connections. (Figure 1, item D).
3. Install supports at each change of pipeline direction. (Figure
1, item E and F).
4. For pipelines passing through walls, floors or ceilings, provide
at least 1 inch (25 mm) of clearance around the pipe to allow
for expansion and contraction. (Figure 1, item G).
CAUTION
Before attempting to butt-weld an automatic valve into a line,
disassemble the body from the actuator. Dissipate heat away
from the valve body to prevent warping.
Installing buttweld end ball
valves Using good piping practices, these valves can be installed in any
orientation or position.
300 series buttweld ball valves must be disassembled and PTFE
seats and seals removed, to prevent heat damage during welding
of the connection flanges. After the soft PTFE goods have been
removed, reassemble the valve connection flanges and body for
temporary fitment into the process line, then tack-weld the ends
to the piping to ensure proper alignment. Once the tack welds are
complete, remove the bolts and valve body to complete the weld
of the connection flanges.
When the welds are cool to the touch, assemble the valve and
reinstall the PTFE seats and seals into the valve body as
described in the “Maintenance” section, starting on page 9.
NOTE: Take care when removing and installing the PTFE seats
and seals. Make sure that they are clean and undamaged, and
replace any seat or seal with visible damage.
Figure 1 - Pipeline Support
CG
D
E
F
VA100-048

Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve Maintenance
10/2020 95-03097 Page 9
Maintenance
Maintenance Intervals Maintain adequate stock of replacement parts. See the items
listed under "Replacement Kits" on page 19 for 300 Series 2-Way
Ball Valves, and page 23 for 350 Series 3-Way Ball Valves.
Maintenance intervals should be determined by the user and
specific application, based on the following conditions:
• Daily operation period
• Switching frequency
• Application parameters, such as temperature, pressure, and
flow
• Product type
Inspection Inspect the following on a regular basis:
• Valve body gaskets and ball seats
• Pneumatic connections:
• Air pressure at supply connection
• Air lines for kinks and leaks
• Threaded connections for tight fit
• Clean air filter at regular intervals
• Electrical connections secure on control module:
• Wire connections tight on terminal strip
• Electrical connections to control module
• Threaded strain relief for tight fit.
Lubrication No lubrication is required other as than noted in the disassembly
and assembly procedures. (Use food grade non-petroleum
(silicone) grease on seals and o-rings.)
Apply Bostik Never-Seez®White Food Grade with PTFE or
equivalent to all bolts and threaded stem parts.

Maintenance Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve
Page 10 95-03097 10/2020
300 Series 2-Way Ball
Valve Disassembly
1. Remove the nut and washer (Figure 2, items 9 and 10) and
slide off the manual handle (item 11).
2. Place the handle (item 11) back on the stem (item 13) and
turn the handle to close the valve.
3. Remove the handle (item 11) and gland hex nut (item 8), then
tip the valve upside down to retrieve the stem packing (item
15).
4. Remove the bolt nuts and washers (items 16 and 17). Pull off
the flange tail pieces (item 1).
5. Rotate and push the ball (item 5) toward the ball seats (item
3), creating some movement on the seats. Once one of the
ball seats (item 3)moves out of the valve body (item 4), press
the ball seat out of the valve body with your fingers.
6. The ball (item 5) should now fall out of the body. Push the
remaining ball seat (item 3) out of the valve from the open
end.
7. Push the stem (item 13) downfrom the top into the valve, and
remove it with the thrust washer (item 14).
8. The valve is now fully disassembled.
Figure 2 - 300-Series 2-Way Ball Valve
14
2
2
10
3
9
13 8
15
11
7
3VA100-745 a
5
4
6
16
1
1
17
Table 1: Callouts for Figure 2
1. Tail Piece
2. Gasket
3. Ball Seat
4. Body
5. Ball Seat
6. Bolt
7. Stopper Pin
8. Gland
9. Washer
10. Nut
11. Handle
13. Stem
14. Thrust Washer
15. Stem Packing
16. Bolt Nut
17. Bolt Washer

Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve Maintenance
10/2020 95-03097 Page 11
300 Series 2-Way Ball
Valve Assembly 1. See Figure 2 on page 10. Slide the thrust washer (item 14)
over the stem (item 13). Holding the stem threads up, guide
the stem from inside the body (item 4) up through the center
hole. Turn the stem to align the key along the flow direction.
2. Drop the stem packing washers (item 15), then the gland hex
nut (item 8) onto the stem from the top. Hand-tighten the
gland hex nut (item 8) while making sure the stem key
remains in position.
3. Slide the ball (item 5) into the valve, making sure the slot on
the ball centers on the stem key. Press one ball seat (item 3)
into the body. Place the Teflon™ gasket (item 2) on the body
(item 4).
4. Align the first valve flange tail piece (item 1) with the bolt
holes of the valve body, on the same side that the ball seat
(item 3) was inserted in step 3.
5. Flip the sub assembly over, placing the clamp face of the first
flange tail piece (item 1) down on a flat surface. Slide the
opposite side ball seat (item 3) into the valve body. Place the
Teflon™ gasket (item 2) on the body (item 4).
6. Align the opposite valve flange tail piece (item 1) with the bolt
holes of the valve body (item 4). Slide the bolts (item 6)
through the top valve flange to the bottom flange. Hand-
tighten the washers and nuts (items 17 and 16) onto the bolts
(item 6).
7. Tighten down the gland hex nut (item 8) and bolts (item 6).
See Table 2.
8. Drop the handle (item 11) down onto the stem. Thread in the
stopper pin (item 7) onto the mounting pad of valve. Drop the
washer (item 9) on the stem over the handle, then thread the
hex nut (item 10) onto the stem (item 13).
9. Turn the handle and inspect the ball to ensure the proper
open and close positions. The handle should hit the stopper
pin (item 7) in fully open and fully closed positions.
NOTE: To install the appropriate actuator for this valve, see
pages 12 and 13.
Table 2: Torque Values for 300 Series
Ball Valve Assembly
Size Stem Gland
in-lb (n-m) Body Bolts
in-lb (n-m)
1/2" 80 (9.04) 100 (11.30)
3/4" 80 (9.04) 110 (12.43)
1" 100 (11.30) 120 (13.56)
1 1/2" 250 (28.25) 270 (30.51)
2" 250 (28.25) 280 (31.64)
2 1/2" 300 (33.90) 390 (44.06)
3" 500 (56.49) 560 (63.27)
4" 700 (79.09) 750 (84.74)

Maintenance Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve
Page 12 95-03097 10/2020
300 Series 2-Way Ball
Valve Actuator Assembly Mounting a Rack & Pinion actuator on the 300
Series 2-Way Manual Ball Valve
1. Per the instructions in step 1 on page 10, remove the handle
nut and handle from the ball valve.
2. See Figure 3. Determine the actuator and valve shaft
orientation, then slide the coupling adapter (item 1) onto the
valve shaft (item 13).
3. Attach the mounting bracket (item 2) to the mounting pad
(item 7) of the valve with hex bolts and flat and lock washers.
4. Insert the square end of the coupling adapter (item 1) into the
actuator (item 5), then bolt the actuator on the mounting
bracket (item 2) with hex bolts and flat and lock washers. See
page 20 for parts lists, including bolts and washers.
NOTE: A double square actuator insert may be required between
the coupling adapter and the actuator. See parts list on page 20.
Figure 3 - Mount Rack & Pinion Actua-
tor
2
1
13
7
5
VA100-756

Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve Maintenance
10/2020 95-03097 Page 13
Mounting a Linear actuator on the 300 Series 2-
Way Manual Ball Valve
1. Per the instructions in step 1 on page 10, remove the handle
nut and handle from the ball valve.
2. See Figure 4. Determine the actuator and valve shaft
orientation, then slide the coupling adapter (item 1) onto the
valve shaft (item 13).
3. Attach the mounting bracket (item 2) to the mounting pad
(item 7) of the valve with hex bolts and flat and lock washers.
4. Insert the actuator stem (item 8) into the coupling adapter
(item 1), then bolt the actuator on the mounting bracket (item
2) with hex bolts. See page 21 for parts lists, including bolts
and washers.
Figure 4 - Mount Linear Actuator
2
1
VA100-754
13
7
8
5

Maintenance Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve
Page 14 95-03097 10/2020
350 Series 3-Way Ball
Valve Disassembly 1. Remove the handle nut (item 2) and slide off the manual
handle (item 1).
2. Using a socket wrench, remove the lock nut (item 4), then tip
the valve upside down to retrieve the bevel washer (item 3)
and stainless ring (item 5).
3. Remove bolts and washers (items 20) from all 4 sides.
Remove the no flow cap (item 16) and ferrule caps (item 17).
4. Rotate and push the ball (item 14) towards the ball seats
(items 13 and 19), creating some movement on the seats.
5. Once one of the ball seats moves out of the valve body (item
21), press the ball seat out of the valve body with your
fingers. Continue this for all four ball seats.
NOTE: Note: Ball seat #1 (item 19) does not have to be
completely removed to extract the ball.
6. Once the two ball seats (item 13) have been removed and
opposite ball seats (item 19) have been slid out of the way,
remove the ball from the body.
7. From the top, push the stem (item 11) down into the body of
the valve. The stem o-ring and Teflon™ ring (items 9 and 10)
will remain on the stem.
8. The valve is now fully disassembled.
NOTE: For part numbers and a larger image of Figure 5, see
page 22.
Figure 5 - 350-Series 3-Way Ball Valve
Table 3: Callouts for Figure 5
1. Handle
2. Handle Nut
3. Bevel Washer
4. Lock Nut
5. Stainless Ring
6. Female Bevel Washer
7. Double Bevel Washer
8. Bevel Washer
9. Teflon™ Ring
10. Stem O-Ring
11. Stem
12. Stop Pin
13. Ball Seat #2
14. Ball
15. Gasket
16. No Flow Cap
17. Ferrule Cap
18. Seat Cap
19. Ball Seat #1
20. Bolt with Lock Washer
21. Valve Body
1
2
3
4
3
5
6
7
8
9
10
12
11
19
16
18
13
20
21
14
15
17
VA100-750a

Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve Maintenance
10/2020 95-03097 Page 15
350 Series 3-Way Ball
Valve Assembly Please refer to Figure 5 on page 14.
1. With the Teflon™ ring and stem O-ring (items 9 and 10)
installed on the stem (item 11), insert the stem through the
inside of the body through the gland port, facing the exposed
threads away from the product contact area. Orient the stem
inside the body so that the pin and ball default to the
preferred direction of flow when assembly is complete.
2. Over the threaded portion of the stem, install the bevel
washer (item 8), followed by the double bevel washer, and
the female bevel washer (items 7 and 6), so that they fit down
into the gland.
3. Next install the stainless ring (item 5) followed by (qty. 2)
bevel washers (item 3), followed with the lock nut (item 4).
Finger-tighten the lock nut.
4. Position the ball (item 14) in the valve body so the groove on
the top of the ball and the stem (item 11) have a loose fit.
5. With the ball in the valve body, insert (qty. 2) of ball seat # 1
(item 19) until it is flush with the housing (item 21) and holds
the ball (item 14) in position.
6. Next install (qty. 2) ball seat # 2 and (qty. 2) gaskets (items
13 and 15), so that the large gussets of ball seats # 2 slide
into the body and mate with ball seat # 1 (item 19). The
smaller gusset should be oriented on top to provide
clearance for the stem (item 11).
7. Prior to installation of the back plate (item 16), install the seat
cap (item 18) into the ball seat # 2 (item 13), located where
the back plate (item 16) will be installed.
8. Starting with the back plate (item 16), install the bolts and
lock washers finger-tight, followed by the other 3 connection
covers (item 17).
9. Tighten down the gland lock nut (item 4) to the specified
torque value (see Table 4). Then tighten the body bolts on all
connection covers (item 15) and back plate (item 16).
10. Install the bevel washer (item 3), handle (item 1), and handle
nut (item 2), and tighten.
NOTE: (To install the appropriate actuator for this valve, see
“Mounting an actuator on the 350 Series 3-Way Manual Ball
Valve” on page 16.)
Table 4: Torque Values for 350 Series
Ball Valve Assembly
Size Stem Gland
in-lb (n-m) Body Bolts
in-lb (n-m)
1/2" 40 (4.52) 80 (9.04)
3/4" 40 (4.52) 80 (9.04)
1" 50 (5.65) 100 (11.30)
1 1/2" 125 (14.12) 280 (31.64)
2" 125 (14.12) 400 (45.19)
2 1/2" 200 (22.60) 400 (45.19)
3" 200 (22.60) 580 (65.53)
4" 250 (28.25) 800 (90.39)

Maintenance Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve
Page 16 95-03097 10/2020
350 Series 3-Way Ball
Valve Actuator Assembly Mounting an actuator on the 350 Series 3-Way
Manual Ball Valve
1. See Figure 6. Remove the handle nut (item 2), then remove
the handle (item 1) from the ball valve.
2. Determine the actuator and valve shaft orientation.
3. See Figure 7. Place the actuator on the mounting pad (item
7), then bolt on the actuator with hex bolts and flat and lock
washers. See page 25 for parts lists, including bolts and
washers.
NOTE: A double square actuator insert may be required between
the coupling adapter and the actuator. See parts list on page 25.
Figure 6 - Remove Handle
2
1
VA100-753a
Figure 7 - Bolt on Actuator
VA100-753b
7

Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve Maintenance
10/2020 95-03097 Page 17
Air/Spring Rack & Pinion actuator factory setting
orientations with no air on the valve
L-Port Valves
Normally Open (NO) Normally Closed (NC)
T-Port Valves
Normally Open (NO) Normally Closed (NC)
VA100-758
VA100-757
VA100-759
VA100-757

Parts Lists Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve
Page 18 95-03097 10/2020
Parts Lists
300 Series 2-Way Ball Valve with Manual Handle
* included in Repair Kit
Components not identified in the illustration above are not available individually. See "Complete (Assembled)
Valve with Handle" part numbers, below.
14*
2*
2*
10
3*
9
13 8
15*
11
7
3* VA100-745
Valve size Part Number
1/2" 2500000EKIT
3/4" 2500000FKIT
1" 25000001KIT
1 1/2" 25000002KIT
2" 25000003KIT
2 1/2" 25000004KIT
3" 25000005KIT
4" 25000006KIT
PL5027-CH172
Repair Kits
Kit includes items 2, 3, 14, and 15
(marked with *)
Valve size S-Line Buttweld
1/2" WBV30000001 WBV30000002
3/4" WBV30000003 WBV30000004
1" WBV30000005 WBV30000006
1 1/2" WBV30000007 WBV30000008
2" WBV30000009 WBV30000010
2 1/2" WBV30000011 WBV30000012
3" WBV30000013 WBV30000014
4" WBV30000015 WBV30000016
PL5027-CH173
Complete (Assembled) Valve with Handle

Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve Parts Lists
10/2020 95-03097 Page 19
300 Series 2-Way Ball Valve with Manual Handle
1/2" 3/4" 1" 1 1/2"
*2 2 Gasket
*3 2 Ball Seat
7 1 Stopper Pin 07RP2395050
8 1 Gland 07RP2384025 250PN081520
9 1 Washer 07RP2396050
10 1 Nut 07RP2397050
11 1 Handle 250000100H 250000300H
13 1 Stem 07RP2366015 07RP2366020 07RP2366025 250L073STEM
*14 1 Thrust Washer
*15 2 Stem Packing
2" 3 1/2" 3" 4"
*2 2 Gasket
*3 2 Ball Seat
7 1 Stopper Pin 07RP2395050 07RP2395100
8 1 Gland 250PN081520 250GLAND604
9 1 Washer 07RP2396050 07RP2396100
10 1 Nut 07RP2397050 07RP2397100
11 1 Handle 250000300H 250000600H
13 1 Stem 250L073STEM 250L076STEM
*14 1 Thrust Washer
*15 2 Stem Packing PL5027-CH170
* included in Repair Kit
Components not identified in the illustration are not available individually.
Item # Qty. Part Description Note
Item # Qty. Part Description Valve Size Note
250000F00H
07RP2395025
See Repair Kit
See Repair Kit
See Repair Kit
See Repair Kit
See Repair Kit
See Repair Kit
Valve Size
07RP2384020
07RP2396025
07RP2397025
See Repair Kit
See Repair Kit
07RP2395080
07RP2384080
07RP2396080
07RP2397080
250000500H
250L075STEM
Part Description Part Number
Valve Handle, 1/2" & 3/4" 132964+
Valve Handle, 1" 132965+
Valve Handle, 1-1/2" & 2" 132966+
Valve Handle 2-1/2" & 3" 132967+
Valve Handle 4" 132968+
PL5027-CH171
Manual Handle Kit
Kit includes items 7, 9, 10, & 11.

Parts Lists Waukesha Cherry-Burrell®Brand 300 and 350 Series Ball Valve
Page 20 95-03097 10/2020
300 Series 2-Way Ball Valve with Rack and Pinion Actuator
NOTE: For item 6, see page 18.
5
3, 3a,
3b
4, 4a,
4b
2
1
6
VA100-748
Item # Part Description 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4"
1 Coupling Adapter 130541+ 130544+
2 Mounting Bracket 130537+
3Valve Side Bolts
(4 pieces) 3/8''-16 x 1.0''
(P/N 30-30)
3a Valve Side Flat
Washers (4 pieces) 3/8''
(P/N 43-30)
3b Valve Side Lock
Washers (4 pieces) 3/8''
(P/N 43-28)
4Actuator Side Bolts
(4 pieces) M8-1.0 x 16mm
(P/N 30-633)
4a Actuator Side Flat
Washers (4 pieces) 5/16''
(P/N 43-14)
4b Actuator Side Lock
Washers (4 pieces) 5/16''
(P/N 43-15)
Actuator (Air/Air) 130552+ 130555+
Actuator (Air/Spring) 130546+
(Insert 14M11) 130548+
(Insert 22M17) 130549+
(Insert 27M17) 130550+
(Insert 27M22)
6 Manual Valve PL5027-CH175
130540+ 130542+
130536+ 130538+ 130543+
130539+
130554+
5130551+
3/8''
(P/N 43-30)
M5-0.8 x 12mm
(P/N 130813+)
5/16''-18 x .75''
(P/N 30-151)
10-24 x .50"
(P/N 130811+) 1/4''-20 x .625''
(P/N 30-181)
3/8''
(P/N 43-28)
5/16''
(P/N 43-14)
M6-1.0 x 12mm
(P/N 130814+)
1/4''
(P/N 43-27)
M10-1.5 x 20mm (130815+)
#10 (P/N 43-21)
#10 WIDE
(P/N 130812+)
1/4''
(P/N 43-27)
See note below
130553+
130545+
(Insert 11M9) 130547+
(Insert 17M14)
1/4''
(P/N 43-22)
#10 WIDE
(P/N 130812+) 5/16''
(P/N 43-15)
#10
(P/N 43-21) 1/4''
(P/N 43-22)
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