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  9. WCS Dumpsters FEL 4 User manual

WCS Dumpsters FEL 4 User manual

1
Version 2: August 4, 2020
Waste Container Systems
Assembly Instructions for WCS Dumpsters
FEL 4 Yard Containers
Tools Needed
•Impact Driver, Drill, or Ratchet (Make sure that your battery is fully charged as a weak battery can result in
inadequate tightening of bolts.)
•Socket –9/16 and 11/16
•Hammer –Use to seat bolts in case coating is interfering.
•Screwdriver
Note: The dumpster can be assembled on the floor, but the use of a sturdy table for assembly in an elevated position
makes the job easier. Can be assembled by one person.
When assembly is complete make sure all bolts are fully tightened before use.
Orientation of Dumpster –Front is determined by the locking left front wheel and the front left and right vertical corner
posts are lower than the back.
Parts List
Parts Packed in Dumpster
5- bag and lid support rods (longest rod is used for the top, back bag support.)
1 - lid support rod
1 - left front vertical support
1- center front vertical Support
1 - right front vertical support
1 - back right vertical support
1 - back left vertical support
2- top end bag support rails (Concave Bars)
2- bottom end bag support rails (Flat bars)
2 - bag protectors
1 - Front panel
2 - Lids
Hardware Bag
5- cotter pins
18- 1-inch bolts
18- nuts
Attached to Dumpster When Shipped
2 - left and right lid brackets (Shown at Right)
1 - middle lid bracket (Shown at Right)
2 –Front Corner “L” Brackets
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Version 2: August 4, 2020
Waste Container Systems
Main Part Locations
Bag Protection
Panel
Front Bag
Support Rod
Corner Stacking
Bracket
Front Panel
Figure 1
Left Rear Detail
Center Rear Detail
Lid Support Rod
Left Rear Lid Bracket
Bag Support Rod
Middle Rear Lid Bracket
Figure 2
Figure 3
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Version 2: August 4, 2020
Waste Container Systems
Assembly Steps
Step 1 –Remove bolts holding top front and rear rails in place and set the rails aside. Remove lids from dumpster.
Step 2 –Remove front and rear transport bolts to release end pieces for vertical assembly. The nut for the transport bolt
on the rear is under the fork pocket.
*Transport bolts must be in place when dumpsters are in the folded position for stacking or moving. They secure the
fork pockets so they will not open when lifting.
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Version 2: August 4, 2020
Waste Container Systems
Step 3 –Remove the nuts off the three bolts holding the corner stacking brackets in place on left end as facing the front.
Leave the top two bolts in holes as these will secure the end of unit when raised. Remove the bottom nut and bolt for use
later. The nuts will be replaced on bolts to secure the end sections and corner brackets to the frame when ends are raised
vertically.
Step 4 –First, loosen the nut on the corner pivot bolt.
With transport bolts and the 3 bolts from each corner bracket removed, raise one end of the dumpster ends and attach the
corner post and corner bracket to the frame with the bolts in top two holes from step 3. Before tightening the corner bolts,
make sure that the bottom holes line up for the bag support rod.
Tighten the 2 corner post bolts and finger tighten only the pivot bolt loosened earlier. * Make sure your battery is fully
charged when beginning assembly. Have a spare battery available.
Left image shows three
bolts securing end unit
for shipping.
Right image shows top
two nuts removed and
bottom nut and bolt
removed.
Corner Pivot Bolt –Loosen
to raise end units.
Use one of the bag support
rods or a screwdriver to
align bag support rod holes.
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Version 2: August 4, 2020
Waste Container Systems
Step 4A –Insert 2 additional bolts/nuts on the bottom back of each corner. Tighten securely.
Step 4B –Insert 1 bolt/nut on right side fork pocket near back corner. (Right side when looking from the front of the
container.) There is one missing for transportation, or in folded down mode.
Step 4C –Important –Re-tighten all fork pocket bolts/nuts.
Repeat steps 3 and 4 for the other end.
*End units are heavy and should always be secured with at least one bolt before letting go. If not, the end could
fall and cause injury.
Step 5 –Remove all parts from bottom of dumpster including the front panel until you are left with the mesh bottom.
Step 6 –Check all bolts holding casters and on the three support rails underneath the mesh as they may have loosened
during transport. Nuts for casters use 9/16 socket.
Dumpster with end posts and fork pockets raised.
Tighten nuts on bottom of
three support rails.
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Version 2: August 4, 2020
Waste Container Systems
Step 7 - Install back top rail using 2 end lid brackets on back side of the unit. Corner posts are taller for the back side.
Note: Top rear rail has three top holes and is an “L” shaped bend – no channel. Make sure that the rail attaches to
outside of rear posts and is level with the top of the post. Finger Tighten Only?.
*If only one person is doing the assembly, follow step “a”below.
a. Attach one end with one bolt/nut loosely. Raise rail and attach the other end.
With both ends attached, tighter the 4 bolts on each end making sure that the lid support brackets are level with the
top of the corner posts as shown in photos above
Step 8 –With top, rear rail in place, install the two rear, vertical support bars (“L” shaped) using angled holes positioned
so that they are vertical to attach to the top and bottom rail. The large oval holes go at the top for the bag rod. Tighten
all bolts.
Take new picture of rear support rails and add here.
Left and Right
Holes for
Vertical
Support Rails
For Center Lid
Support
Bracket
Back Top Rail
End view of Rear
Bag Support
Bracket and top
View from rear of
End Support Bracket
attached with Rear
Top Rail.
Bracket should be
level with top of
post.
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Version 2: August 4, 2020
Waste Container Systems
Step 8a –Attach center lid support bracket to center of top rail with hole above top rail.
Note: Middle lid support bracket should be pushed up and be parallel to top rail.
Step 9 - Install front top rail on front of unit using the two holes on each end –corner posts are shorter than rear of unit.
Front rails have three oval holes and are shaped with a channel. 2 bolts each side. Tighten all four corner bolts making
sure that the rail is level with the top of the corner posts.
Need New Picture
Middle Lid Support Bracket
Top hole points up.
Rear Vertical Support Rails
Installed forming “V”
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Version 2: August 4, 2020
Waste Container Systems
Step 9A –Install front left and right L shaped brackets (picture of these below) in the top corners. For now, use
only the bottom bolt and nut on the end (show photo). The second one will be added to secure the top end bag bar.
Step 10 –Attach center, left and right support rails to front rail forming a letter “V” using 6 bolts/nuts. Finger Tighten
Bolts. Bolts will be tightened fully after the installation of the front signage panel in Step 11.
The outer Center support rails have a 45 degree angle on the end that goes on the bottom. Oval holes in front should be
vertical.
Leave this off
for now. It will
be used later.
Top L bracket installed –outside
view. Top bolt and nut left off for
now.
Dumpster with top rails and all vertical
support rails installed.
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Version 2: August 4, 2020
Waste Container Systems
Step 11 –Install front signage sheet and right and left fork protectors. This step requires 11 bolts/nuts. Two bolts on the
bottom left and right corners will go through the corner brackets and the signage sheet.
The signage panel should slip between the bottom rail and the vertical support rails. Tighten all bolts and nuts on the
three vertical support rails. the pivot bolts on each bottom corner, and all signage bolts. (16 bolts total).
Step 13 –Remove the bottom nut from the outside bottom of the front and rear corner posts. Attach end bag support
rails for bag to the bottom of each front corner post over the bolts for the corner bracket. Bottom rails go inside of
corners on front corner posts. Finger Tighten Only Need Photos Here.
Note –Top and Bottom end bottom bag rails are attached to the front of the unit first and after the bag is installed
are attached at the back of the unit.
Bottom Bag Support Rails are Flat.
2 Bolts go
Through
Corner Post
and Panel
2 Bolts go
Through
Fork
Protector,
Panel and
Corner
Post
Fork
Protector
Attach bottom bag
support rail to lower
bolt of corner post.
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Version 2: August 4, 2020
Waste Container Systems
Installing the Bag with 4 Support Rods and Rails
Step 14 - Place bag in dumpster with front side with four flaps facing the front. NEED NEW PHOTO
Step 15- Slide bottom end bag support rail through bag sleeve on each end and attach rail to back corner posts using
bottom bolt. Tighten.
Step 15A –Slide top end bag support rails through bag sleeve and attach rail to outside of front corner posts. Top hole
on each corner. Finger Tighten Only. Rail will be attached by the bag rod to the back corner posts in a later step.
NOTE –The three shorter rods are for the bag. The longer rod is for the lids.
Step 16 - Insert front bottom bag support rod from left or right bottom front post bottom hole
through bag sleeve, center vertical supports, bag sleeve, to opposite corner. Insert cotter pin in end
of rod to secure.
Repeat Step 16 for the Bottom Rear Bag Support Rod.
Need photos.
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Version 2: August 4, 2020
Waste Container Systems
Step 16 A –Install top rear bag support rod through end bag rail, corner post, bag sleeves, and vertical supports. Bag will
be taut. (If too tight to put end bag rail in place over rod, pull bag towards front of unit.) Tighten the front corner bolts of
the bag support rail.
Note: Insert Cotter Pins in the Ends of All Support Rods to Secure.
Step 17 –Fold bag over front top rail and secure bag to front of unit. Slide bag support rod through front right corner
post, front bag sleeve, each vertical support rail and hole in left corner post. Insert cotter pin in end to secure
Step 18 - Put lids on top and insert rear lid support rod through right lid bracket through the first lid, then through the
middle lid support bracket, and finally through the second lid and the opposite corner lid bracket. Insert cotter pin in end
of lid support rail to secure.
These photos of the top back of the dumpster show the lid support rod going through the corner bracket, lid,
middle bracket, lid, and opposite bracket.
12
Version 2: August 4, 2020
Waste Container Systems
Step 20 –Make sure all bolts are fully tightened before use.
Questions: Email jon.huber@wastecontainersystems.com
Assembled Dumpster Stacked on Two Unassembled

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