Webasto Thermo 230 User guide

Heater operation
be operated using the fuel type shown on the model plate
and the rated voltage shown on the model plate.
be shut down by removing the fuse in the event of
extensive smoke development, unusual combustion noises
or fuel odours.
The heater must not be used again until personnel trained
by Webasto have examined it.
be run for 20 minutes at least once per months when the
engine is cold and with the blower at its lowest setting. At
the latest at the start of the cold weather the heater must
be inspected by an expert.
Failure to follow the installation instructions and the notes
contained therein will lead to all liability being refused by
Webasto The same applies if repairs are carried out
incorrectly or with the use of parts other than genuine
spare parts. This will result in the revocation of the type
licence for the heater and therefore the general operating
licence / EC type licence.
Liability claims can only be made if the claimant can verify
compliance with all the servicing and safety instructions.
The heater :must
Liability claims:
The water heater can be switched on using either a switch or timer.
Before you switch on the heater set the vehicle's heating system to “Warm”.
Ident-Nr. 634 20D 2/0503
Operating and
servicing instructions
General information
Dear Webasto Customer,
We assume that the operation and function of your new heater will have been explained
to you properly and to your complete satisfaction by the installing workshop / service
outlet. This owner's handbook is designed to give you a brief summary of how to use the
Thermo 230 / Thermo 231 / Thermo 300 / Thermo 301 / Thermo 350 heaters.
be exposed to temperatures exceeding 110°C (storage
temperature). If this temperature is exceeded the
electronics system may suffer permanent damage.
be operated without at least 20% of a brand name anti-
freeze in the heating system water.
The heater must :not
Webasto AG
Postfach 80 - D-82132 Stockdorf
http://www.webasto.de
Thermo 230/300/350
Thermo 231/301
Servicing and safety instructions
Type approvals pursuant to Directive 2001/56/EC (Heating Systems) and 72/245/EEC
(EMC) have been issued for the region covered by European Directive 70/156/EEC for
the Thermo 230 / Thermo 231 / Thermo 300 / Thermo 301 / Thermo 350 water heaters.
For heater models Thermo 230 / 300 /350 (not Thermo 231/Thermo 301) designed for
installation in rail vehicles, a design certification acc. to § 33 EBO (= Federal Railway
Authority) has been issued with the following approval number: EBA 32AZ3/0141/04.
The heaters must be installed as described in the attached installation instructions.
The installation must be checked pursuant to the statutory regulations governing
installation work. Further details are given in the installation instructions.
The year in which the heater is used for the first time must be permanently marked on
the heater's model plate by removing the inapplicable year numbers.
Ensure that the existing shut-off devices in the fuel line return are open before the heater
is used for the first time.
When the coolant used in the vehicle's engine is renewed, after bleeding the vehicle's
cooling system, give careful attention to bleeding the heater.
Top up the coolant as described in the instructions supplied by the vehicle manufacturer.
Check the openings for the combustion air intake and exhaust outlet and clean them if
necessary.
When the heater is operated in rail vehicles, maintenance chart / test certificate item no.
90 087 22 is to be used.
Switch othe auxiliary heating system before refuelling.
The heater must :not be operated
Risk of fire, explosion
and asphyxiation
!
at filling stations or other refuelling points.
in locations where inflammable vapours or dust may
form, for example near fuel, coal, wood dust or
cereal storage facilities.
near inflammable materials such as dry grass and
leaves, cartons, paper, etc.
in enclosed areas (for example garages), not even if
the timer or Telestart unit is used.

Standard Timer Switching the
heater on
General
Switching the
heater off
Operation
Setting time/
day of the
week
Viewing
the time
Programming
heater starting
time
Recalling/
erasing preset
times
Programming
duration of
operating time
Setting the
remaining
operating time
Setting the
wakeup time
Recalling/
erasing the
wakeup time
Remote control
Manually: by pressing the button (continuous heating mode)
Automatically: by programming the heater starting time
The standard digital timer enables you to preset the start of the
heater operation up to 7 days in advance.
It is possible to program 3 different starting times, only one of which
can be activated.
The standard digital timer features a wakeup alarm function.
When the ignition switched on, the timer displays the current time
and the day of the week. When the heater is switched on, the display
and the buttons are illuminated.
After the power supply has been connected, all symbols on the
display will flash. The current time and weekday must be set.
The timer can be operated in that all flashing symbols can be
adjusted by means of the and buttons. If the buttons are not
pressed within 5 seconds, the time displayed will be stored. If the
and buttons are pressed for more than 2 seconds, the fast time-
setting mode is activated.
If the ignition is switched off while the heater is operating in the
continuous mode, the remaining operating time of 15 minutes is
displayed and the heater continues to operate for this period of time.
Manually: by pressing the button
Automatically: after the programmed operating time has elapsed
With the heater running: by programming the remaining operating time
Press the button for more than 2 seconds - time of the day is
flashing - and set the clock using the and buttons. Day of the
week is flashing - adjust the day of the week.
With the ignition switched off: press the button
Press the button - the memory location is flashing - using the
and buttons set start of the heater operating time. Day of the week
is flashing - set the day of the week. By repeatedly pressing the
button, memory locations 2 and 3 can be programmed or the time
display mode can be reached.
Repeatedly press the button until the desired memory location is
displayed. To erase the preset time, press the button several
times until the time of the day is displayed instead of the memory
The heater must be switched off. Press the button for 3 seconds -
operating time is flashing - and set the desired operating time (10 to
120 minutes) using the and buttons.
Set the desired remaining operating time (1 to 120 minutes) using the
and buttons. The remaining operating time refers to the time
the heater still continues to remain in operation. It can only be
changed while the heater is in operation and the ignition switched off.
A wakeup time can only be programmed on the standard digital timer.
The wakeup time is not bound to a specific day of the week.
Repeatedly press the button until the bell symbol appears on
the display. Set the desired wakeup time using the and
buttons.The alarm clock turns off after 5 minutes or when one of the
buttons is pressed.
Repeatedly press the button until the bell symbol appears on
the display - read off wakeup time. To erase the wakeup time: press
the button until the bell symbol is no longer visible on the
display.
Possible by means of an optional external "instant heating" button
day of the week heater "on" indicator
forward
Standard Timer
instant
heating
reverse
program
selection
time
alarm indicator
memory location
time display
2
MO
Vehicles
with ADR
equipment
On ADR vehicles it is not possible to program a preset starting time.
The remaining time is shown on the display while the heater is in
operation. The clock can be set. The alarm clock function can be
programmed on the standard digital timer.

Fault Code Display
Fault Codes on the Display of the Combination or Standard Digital Timer
NOTE:
!
No start
Flame failure *
Undervoltage or overvoltage
Stray light detection during the prestart
or after-run period
Defective flame detector
Defective temperature sensor
Defective solenoid valve
Defective fan motor
unused
Defective temperature limiter/overheating
Defective ignition spark transmitter
Fault lock-out condition due to recurring malfunctions or repeated flame
failure (8x no start-up or 5x flame failure)
* On the Thermo 231 and 301, if the overheating thermostat trips
this is saved as a flame failure (F 02) in the control module
Deactivation of the heater lock-out mode is effected by switching the heater
on and then disrupting the power supply during the start-up procedure.
Deactivating the heater lock-out mode:
F01
F02
F03
F04
F05
F06
F07
F08
F09
F10
F11
F12
On heaters equipped with control unit 1572D and standard digital timer, a fault code
appears on the display of the digital timer whenever a malfunction has occurred.
In the case of heaters operated by a switch, the particular type of malfunction that
has occurred is indicated by coded flashing signals via the operation indicator light
during the after-run period of the heater. After every fast pulse sequence comprising
5 signals, the long flashing signal pulses can then be counted: The coded flashing
signals correspond to the numbers in the table below
Heater turns itself off automatically (=fault lock-out)
Cause Remedy
Troubleshooting
In the event of a malfunction, fuses and electrical connections should be checked for
condition and security.
If this action fails to correct the malfunction, please consult your authorised Webasto
dealer.
Following a fault lock-out situation, coded flashing signals will be emitted - via the
operation indicator light - during the after-run period of the heater, on all heaters
equipped with control unit 1572D. These coded flashing signals allow your authorised
Webasto dealer to identify the malfunction that has occurred.
Subject to change
Combustion was not established
during start-up
Flame extinguishes during operation
Heater is shut down due to overheating,
e.g. owing to lack/loss of coolant
Vehicle voltage insufficient
Combustion air and/or
exhaust gas ducts obstructed
Switch heater briefly off and on again one time
Switch heater briefly off and on again one time
Top up coolant and press the push-button on the
temperature limiter
NOTE:
In the case of Thermo 231/301 heaters,
resetting is performed automatically.
Charge battery
Switch heater briefly off and on again one time
Check combustion air and exhaust gas ducts for
unobstructed passage