
Table of Contents
1. Safety
1.1
Intended use...........................................................3
1.2
QualificationsofInstallation Personnel .................3
1.3
Safety During Operation........................................3
1.4
Avoiding Damage toProperty ...............................3
1.5
General Safety Information ...................................4
2. About this document ......................................................5
2.1
Purpose of this Document ......................................5
2.2
Warranty and Liability .............................................5
2.3
Using This Document..............................................5
3
Regulations For Installing In Vehicle..............................6
3.1
Scope ........................................................................6
3.2 Position of the Heater..............................................6
3.3 Fuel Supply ..............................................................6
3.4 Exhaust Syustem..................................................... 7
3.5 Combustion Air Inlet................................................7
3.6 Water Inlet ................................................................7
3.7 Hot Water Outlet.......................................................7
4 Technical Data.................................................................9
4.1
Technical Data - Thermo Top Evo ..........................9
4.2
Technical Data - Circulation Pump.........................9
4.3
Technical Data - Enclosure
Box .............................. 10
4.4
Technical Data -Mounting Plate ............................10
5 Purpose and Vision .......................................................11
5.1
PurposeoftheCoolant Heater................................11
5.2
Version Thermo TopEVO ...................................... 11
6
Installation Example....................................................... 11
6.1
Safety Information................................................. 11
6.2
InstallationLocationand Position..........................11
6.3
Heater Components ..............................................12
6.4
Mounting the Heater to the Vehicle ...................... 13
7
Coolant System ..............................................................15
7.1
System Connections .............................................15
7.2 Heater Connections...............................................15
7.3 CoolantSystemConnections .................................16
7.4
Circulation Pump Installation
................................. 17
7.5 InspectingtheCoolant System ...............................17
8Fuel Supply..................................................................... 18
8.1 ExtractingFuelfroma Fuel Tank ............................ 18
8.2 Fuel Standpipe Installation ................................... 18
8.3 Fuel system overview ........................................... 21
8.4 Fuel Lines............................................................... 22
8.5
Fuel Filter
................................................................ 23
8.6 Fuel Metering Pump .............................................. 23
9 Combustion Air System................................................. 24
9.1
General................................................................... 24
9.2
Combustion Air Silencer
......................................... 24
10 Exhaust System.............................................................. 25
11 ElectricalConnections ................................................... 27
11.1
Battery Connections ............................................. 27
11.2
Switch andTimer Connections.............................. 27
12
Wiring Diagrams ............................................................ 31
12.1
Thermo Top Evo with On/Off switch................... 31
12.2
Thermo Top EVO with SmarTemp 2.0................ 32
12.3
Thermo Top Evo with SmarTemp 3.0.................. 33
12.4
Thermo Top EVO with Enclosure Box ................ 34
12.5 Tandem 717 with SmarTemp............................... 35
12.6
Wiring Diagram Legend........................................ 36
13
Initial Operation .............................................................37
13.1
Initial Operation Information .............................. 37
13.2
Initial Start-UpChecklist ..................................... 37
13.3
Checking Initial Operation ................................. 40
13.4
Operating the Heater ........................................... 40
14
Basic Troubleshoting .................................................... 41
14.1
General Information............................................. 41
14.2
General Failure Symptoms ................................ 42
14.3
PC Diagnostic Kit................................................43
14.4
Diagnostic Fault Codes ...................................... 44
14.5
HeaterLockoutReset Procedure.......................... 45