Webasto Thermo Top C300 User manual

Operation Guide to
Webasto
Thermo Top C300
Motorhome Diesel
Hot Water & Heating
Phone: [phone]
Fax: [phone]
White Rose Way
Doncaster Carr
Doncaster
South Yorkshire
Webasto Product UK Ltd
STARTUP
The Instant Hot Water and Heating System is activated
by means of the switch on the control panel. A green
light will illuminate, indicating that the water heater has
begun operation. The heater start-up phase can last 2 to
3 minutes and comprises of the ventilation of the heater,
the burner ignition and the control of the flame
To obtain fresh hot water whilst also heating the
interior of the motor home,
Select the speed on the fan heater switches to give the
required volume of hot air to be delivered by the fan
heaters (the fan heaters are regulated by the room ther-
mostat)
After approximately 5 minutes (after combustion has
been established) the plate heat exchanger should de-
liver hot water almost straight away. The safety thermo-
static mixing valve limits the water temperature to ap-
proximately 48°C. (this threshold can be regulated be-
tween 30 and 48°C)
The heating system utilises the vehicle’s own diesel fuel
supply. The heater’s “intelligent” operating system al-
lows it to be much more economical when in constant
heating use by adjusting its heat output accordingly be-
tween 2.5-5.2kW output. With both fan heaters on high
speed the system will draw approximately 4 to 5 Amps,
so if you are not connected to a mains electricity supply,
it is advisable to start the engine of the motor home at
least once a day, for approximately 15 to 30 minutes in
order to recharge the batteries
External temperatures of - 20 °C and below can result in
a temporary loss of vehicle battery capacity from 25 to
50%, therefore good maintenance of the vehicle’s bat-
teries is essential, ideally supported by using the charg-
ing system of the Motor Home
The heating circuit must always be protected by anti-
freeze with a corrosion inhibitor, and for extreme winter
conditions a winter grade fuel is recommended. When-
ever the motor home is not in use the fresh water circuit
must be drained
Summer Mode
In warmer conditions, when you do not require any heating
but only hot water, leave the blowers turned off & fresh hot
water will be produced much faster. Also the current draw
of the heating system will be much less.
The system only needs to be switched on for the period of
hot water requirement. Switch the system off when not re-
quired.
SHUT DOWN
When the heater is switched off by means of the switch on
the control panel the green light will extinguish and the
heater will begin its shut down cycle. This phase includes
purging of the combustion chamber and will last approxi-
mately 2 – 3 minutes before the combustion air fan auto-
matically switches off The blowers will also switch off auto-
matically.
In Winter when the system is not in use. Drain the
fresh water system. There maybe an optional fresh
water drain tap under the plate heat exchanger.
The Webasto heater coolant circuit uses an Antifreeze
Mixture. Use the same ratio as recommended by the
vehicle manufacturer.
For further information refer to the product installa-
tion/operation handbook.
Rated Heat Output Full Heat
Reduced Heat kW 5.2 2.6
Fuel Consumption Full Heat
Reduced Heat Ltrs/hr 0.59 0.29
Heater Electrical
Input
(Not including blower)
Full Heat
Reduced Heat W 46 36
Weight of Heater kg 2.9
Part No 41S85053A Issue 1 15.9.06
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Webasto Heater
Thermo Top C 300
Fan Blower
Indirect Plate
Heat exchanger
Header Tank
Radiator
(optional)
optional Fresh
Water
Pump
Approx 7 lpm
= 5 lpm @ tap
Temperature
mixer valve
Webasto Heater
Thermo Top C 300
Fan Blower
Indirect Plate
Heat exchanger
Header Tank
Radiator
(optional)
optional Fresh
Water
Pump
Approx 7 lpm
= 5 lpm @ tap
Fresh
Water
Pump
Approx 7 lpm
= 5 lpm @ tap
Temperature
mixer valve
TRV valve
Balance valve
Optional—valve &
link pipe used for
short circuit hot
water only in sum-
mer
The Webasto Diesel
Heating System
This installation uses an independent self contained coolant sys-
tem to provide heating and hot water.
This is achieved very quickly due to a small coolant circuit being
used which has a very quick warm up time, the hot water is pro-
duced via a plate heat exchanger therefore the hot water is ready
in around 5 minutes.
The Webasto heater is typically mounted externally on the vehicle,
whilst the header tank and plate heat exchanger utilise minimal
interior space. The blower units would be mounted in the area
where the heat is most required i.e. living area and the rear. These
2 speed blowers can operate independently or together & are
controlled by a thermostat. Heating & hot water on the move is
possible. The bypass (optional) is used for hot water only in order
to achieve a quick heat up time.
Operation– Once activated, the Webasto Thermo Top C heater will use the vehicle’s own fuel in a combustion process
to heat the coolant via a heat exchanger. The heated coolant is then circulated round the heating circuit passing through
the fresh water plate heat exchanger & blower heaters by an integrated water pump. The Webasto unit is self regulating
& operates in a similar way to a domestic central heating system.
ECU
Water pump
Burner
Exhaust Silencer
Heat
Exchanger
Combustion Air Fan
Fuel Dosing Pump
Coolant In
Coolant In
Glowpin
Flame Detector
Glowpin
Flame Detector
Heated coolant Out
The indirect plate heat exchanger
is made up from a series of plates
which separate fresh water from
the coolant giving 2 independent
circuits. A transfer of heat takes
place when the fresh water circuit
is passed over the Webasto cool-
ant circuit plates. Maximum
heater energy is given to the
blowers until a demand for hot
water is received. A thermostatic
mixer valve is fitted to control the
hot water temperature to the taps.
Specification subject to change without prior notice
THE CONTROL PANEL - is most
often located close to the door to the
living area of the vehicle. (Used for
activating the heater, a green light
illuminates during operation, and for
the selection of the fan heaters high
and low speed). Close by this panel
is the ROOM THERMOSTAT,
THERMOSTAT—this is used to
regulate the ambient temperature in
the living area. This is adjusted to a
comfortable room temperature. Turn-
ing the dial clockwise requests a
higher temperature. When this point
is reached then the blower boxes will
switch off. The blowers will then turn
back on when the interior temperature
drops below the dial setting
THE THERMOSTATIC MIXER
VALVE – This is used to determine
the hot water temperature supplied to
the taps (adjustable from 30 to 48°C,
anti-clockwise to increase the tem-
perature, clock-wise to decrease the
temperature). Typically this is
around 42-45c. Adjust as required.
Anti clockwise = hotter (+)
On/off
Blower
Switch
Fresh Water
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