Weber Rescue Systems E-FORCE2 User manual

E
Operating manual
Battery-powered rescue device

tested in accordance with











    
1.1 Abouttheoperangmanual  4
1.2 Explanaonofsymbols  5
1.3 Limitaonsofliability  6
1.4 Copyright  6
1.5 Warrantycondions  7
1.6 Customerservice  7
    
2.1 Intended use 8
2.2 Responsibilityofthecustomer  10
2.3 Operangpersonnel  11
2.4 Personalprotecveequipment  12
2.5 Specichazards  13
2.6 Howtorespondintheeventofdangeroraccidents 15
2.7 Signage  16
    
3.1 Combitools  17
3.2 Cuers  18
3.3 Spreader  19
3.4 Rescueram  20
3.5 Operangcondions  20
3.6 Typeplate  20
   
4.1 OverviewofE-FORCE2devices  21
4.2 Hydraulicsupply  25
4.3 Electricalsupply,usingacombideviceasanexample 26
4.4 OperangE-FORCE2devices  27
4.5 Accessories  28
4.6 Replacingbladeinserts(PLUS)  31
4.7 Changingthespreaderps(spreaders,combitools) 33


    
5.1 Safetyinformaon  34
5.2 Cung(cuers,combidevices)  34
5.3 Liing/pressing(rescuecylinder)  35
5.4 Spreading(spreaders,combidevices)  36
5.5 Pulling(spreaders,combidevices)  37
5.6 Crushing(spreaders,combidevices)  38
5.7 Liing(spreaders,combidevices)  39
5.8 Peeling(spreaders,combidevices)  39
    
6.1 Chargertechnicaldata  40
6.2 Specialsafetyinstrucons  40
6.3 Intendeduse  42
6.4 Powerlineconnecon  42
6.5 Li-ionbaery  42
6.6 Chargingprocess  43
6.7 Maintenance  44
6.8 Chargingcycles  44
    
7.1 Safetyinformaon  45
7.2 Transportinspecon  45
7.3 Symbolsonthepackaging  46
7.4 Disposalofpackaging  46
7.5 Storage  46
    
8.1 Safetyinformaon  47
8.2 Checking  47
8.3 Shut-down(endofwork)  48
    
9.1 Safetyinformaon  49
9.2 Careandmaintenance  49
9.3 Maintenanceschedule  50
   
   
   



1.1Abouttheoperangmanual
ThisoperangmanualprovidesimportantinformaononusingE-FORCE2devices.Proper
compliancewithallspeciedsafetyinstruconsandguidelinesisaprerequisiteforsafework.
Furthermore,adheretothelocalaccidentprevenonguidelinesandgeneralsafetyregulaons
fortheregioninwhichthedevicesareused.
Theseoperanginstruconsmustbecarefullyreadpriortostarnganywork!Theyarean
inherentpartoftheproductandmustbekeptinaplacethatisknownandaccessibleto
personnelatallmes.
Thisdocumentaoncontainsinformaonforoperangyourequipment.However,
youmayalsondinformaonwhichmaynotdirectlyapplytoyourspecicequipment.
Allinformaon,technicaldata,graphicsanddiagramscontainedintheseoperanginstrucons
arebasedonthelatestdataavailableatthemeofthedocument'screaon.
Werecommendthat,inaddiontocarefullyreadingthroughtheoperangmanual,yoube
trainedonhandlingtherescueequipment(possibleapplicaons,applicaontaccs,etc.)by
ourqualiedtrainers.



1.2Explanaonofsymbols

Warningsaremarkedbysymbolsinthisoperangmanual.
Theindividualinstruconsareintroducedbysignalwordsthatexpresstheseverityofthe
hazard.
Itisessenaltocomplywiththeinstruconsinordertopreventaccidents,injuriesanddamage
to property.
  
  …indicatesanimminentlydangeroussituaonthatcanresult
  indeathorseriousinjuryifnotavoided.
 
  …indicatesapotenallydangeroussituaonthatcanresultindeath
  orseriousinjuryifnotavoided.
 
  …indicatesapotenallydangeroussituaonthatcanresultinminor
  orlightinjuriesifnotavoided.
 
  …indicatesapotenallydangeroussituaonthatcanresultin
  materialdamageifnotavoided.



 
  ...highlightsusefulpsandrecommendaons,aswellasinformaon
  forecient,trouble-freeoperaon.
1.3Limitaonsofliability
Allinformaonandinstruconsinthisoperangmanualhavebeencompiledinkeepingwith
applicablestandardsandguidelines,thecurrentstateoftechnology,andourmanyyearsof
knowledgeandexperience.
Themanufacturerassumesnoliabilityfordamagedueto:
• Failuretocomplywiththeoperangmanual
• Unintendeduse
• Assignmentofuntrainedpersonnel
• Unauthorisedmodicaons
• Technicalchanges
• Useofnon-approvedreplacementparts
• Useofnon-originalreplacementparts
Theactualscopeofdeliverycanvaryfromtheexplanaonsandgraphicrepresentaons
providedinthismanualinthecaseofspecialversions,orduetotechnicalchanges.
1.4Copyright
Alltexts,diagrams,drawingsandimagesinthisoperangmanualmaybeusedwithout
restriconandwithoutanypriorapproval.



  Furtherinformaon,imagesanddrawingscanbefoundonour
website www.weber-rescue.com
1.5Warrantycondions
Thewarrantycondionscanbefoundasaseparatedocumentinthesalesdocumentaon.
1.6Customerservice
Ourcustomerserviceisavailabletoyoufortechnicalinformaon.

Name: MrBerndDürr
Telephone: + 49(0)7135/71-10530
Fax: + 49(0)7135/71-10396
E-mail: [e-mail]

Name: MrMahiasSchmid
Telephone: + 43(0)7255/6237-12473
Fax: + 43(0)7255/6237-12461
E-mail: a[e-mail]
 
  Whencontacngourcustomerservicedepartmentpleasestateyour
  equipment'sdesignaon,typeandproduconyear.
  Thesedetailscanbefoundontheequipmenttypeplate.



Thisseconoftheoperangmanualprovidesacomprehensiveoverviewofallimportantsafety
aspectsforopmalprotecngoperangpersonnelandforsafe,trouble-freeoperaon.
Signicanthazardsmayoccurifthehandlingandsafetyinstruconsinthismanualarenot
complied with.
2.1 Intended use
Thehydraulicbaery-powereddevicesaredesignedandtestedexclusivelyfortheintended
applicaonsdescribedhere.Allotheracviesarestrictlyforbidden.
Allbaery-powereddevicesaredesignedasone-mandevicesandare
thereforetobeoperatedbyonlyoneperson.
(RSX160-50E-FORCE2,RSX165-65E-FORCE2,RSU180PLUSE-FORCE2,
RSX185E-FORCE2,RSU210PLUSE-FORCE2,C100E-FORCE2)
• Thebaery-poweredcungdevicesareusedexclusivelyforcungdoors
 androofbeams,pillarsanddoorsills,theringandthespokesofthesteering
wheel.
• Ifpossible,forcungsolidmaterial,alwaysposionthematerialatthebase
 ofthecuerbladesclosesttothepivotpoint,asitisequippedwithspecial
 edgesforcungroundmaterial.
• Inindustrialapplicaon,thedevicescanalsobeusedtocutpipes,structural
 steels,proles,sheetsandcables.
(SP40CE-FORCE2,SP44ASE-FORCE2,SP53BSE-FORCE2)
• Thebaery-poweredspreadingdevicescanbeusedforopeningdoors,
 liingvehiclesorothermoveableloads,pushingawayandmovingvehicle
 partsandloads,andcrushingpipesandebars.
• Ifpossible,alwaysusethepsofthespreaderforcrushing.
• Thepsofthespreadercanalsobeusedasapeelingtool.
• Thechainsetissolelytobeusedforpulling.


(SPS270MK2E-FORCE2,SPS360LE-FORCE2,SPS370E-FORCE2,
SPS400E-FORCE2,RIT-TOOLE-FORCE2)
• Thecombidevicescanbeusedforboththeapplicaonsindicatedforthe
 cuersandthoseforthespreader.Thepsofthespreadercanalso
be used as a peeling tool.
(RZ1-910E-FORCE2,RZT2-1360E-FORCE2,RZT2-1500E-FORCE2)
• Thesedevicesareexclusivelyforpushingupsteeringcolumns,vehicleroofs
 andotherobstaclesandforpushingawayvehiclebodyparts.
• Theycanalsobeusedforsupporngandbracingloads.
 
 
  Anyimproperorunintendeduseofthedevicescanbehazardous!
  Therefore,makeabsolutelysurethat:
» Thedevicesareusedonlyfortheapplicaonsstatedabove.
» AllotherinformaononproperuseofthedevicesinChapter5
 (Possibleapplicaons)isobserved.


2.2Responsibilityofthecustomer
Inaddiontothehealthandsafetyinstruconsinthisoperangmanual,onemustadhereto
thesafety,accidentprevenon,andenvironmentalproteconguidelinesfortheregioninwhich
theequipmentisused.Parcularlyapplicableinthisregard:
• Thecustomermustbefamiliarwiththeapplicablehealthandsafety
 provisionsandinahazardanalysisidenfyotherhazardsthatmay
 existattheequipment'sinstallaonsiteduetothespecialworking
 condions.
• Thecustomermustclearlyregulateandspecifyresponsibilies
 forinstallaon,operaon,maintenanceandcleaning.
• Thecustomermustensurethatallpersonnelwhohandletheequipment
 havefullyreadandunderstoodtheoperangmanual.
• Inaddion,atregularintervals,theoperatormusttrainpersonnelandinform
 themofthehazardsofworkingwiththeequipment.
Moreover,thecustomerisresponsibleforensuringthattheequipmentisalwaysintechnically
faultlesscondion.Consequently,thefollowingapplies:
• Aereachuse,andatleastonceayear,avisualinspeconoftheequipment
 mustbecarriedoutbyatrainedindividual(accordingtoDGUVGrundsatz305-002
 orcountry-specicguidelines).
• Everythreeyears,orifyouhavedoubtsaboutthesafetyorreliability
 oftheequipment,funconaltesngandstresstesngmustbecarriedout
 (accordingtoDGUVGrundsatz305-002orcountry-specicguidelines).