Weco Verifier Pro T User manual

Instruction Manual
Verifier Pro T
Order No.: 1130-9201-00


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Notational conventions...........................................................................................................1
Safety information ..................................................................................................................2
General safety information ..............................................................................................................2
Dangers from electricity ..................................................................................................................2
Safety when installing the device....................................................................................................3
Safety in the event of damage or malfunction.................................................................................3
Safety during maintenance and care ...............................................................................................3
Proper use ..............................................................................................................................4
Structural modifications to the device....................................................................................4
Structure of the manual..........................................................................................................5
Information on cleaning and disposal .....................................................................................5
Abbreviations..........................................................................................................................6
System requirements .............................................................................................................7
Selecting the installation site .................................................................................................7
Transport ................................................................................................................................7
Transport before initial start-up........................................................................................................7
Transport to another site .................................................................................................................8
Checking the delivery package ...............................................................................................9
Initial start-up ........................................................................................................................10
Unlocking the shipping bolt ...........................................................................................................10
Connecting the verifier ..................................................................................................................11
Connecting other components ......................................................................................................11
Connecting the power supply........................................................................................................12
Connecting a barcode scanner ......................................................................................................12
First trial run...................................................................................................................................13
Checking the verifier’s communications in a CMS environment..............................................13
Checking the verifier’s communications in an OMA environment ...........................................13
Calibration/other information ....................................................................................................14
Computer Modular System ..................................................................................................15
Views of the device..............................................................................................................16
Front view......................................................................................................................................16
Rear view.......................................................................................................................................17
Front cover open ..................................................................................................................18
Connectors/fuses .................................................................................................................19
User interface .......................................................................................................................20
Menu bar ..............................................................................................................................21
Tool bar.................................................................................................................................21
F2 button (Start New Job) .............................................................................................................22
F3 button ......................................................................................................................................22
F4 button (Select Lens Side)..........................................................................................................22

F5 button (Enable/Disable Blocking).............................................................................................. 23
F6 button (Enable/Disable Manual Blocking Point Selection)........................................................ 23
F7 button (Select Cylinder Method) ..............................................................................................23
F8 button (Select Prism Representation Coordinate System)....................................................... 24
F9 button (Select Single Vision Lens)............................................................................................ 24
F10 button (Select Bifocal Lens) ................................................................................................... 24
F11 button (Select Progressive Lens) ........................................................................................... 24
ESC button (Cancel Blocking Process).......................................................................................... 24
Lens display area ................................................................................................................. 25
Parameter definition area..................................................................................................... 25
Status bar............................................................................................................................. 27
Block-up system .................................................................................................................. 28
Structure of the WECO block-up system...................................................................................... 28
WECO Star Blocks Premium......................................................................................................... 29
WECO Block Pads Premium .........................................................................................................29
Overview of the blocking process ....................................................................................... 31
Switching the device on and off .......................................................................................... 32
Switching the device on................................................................................................................ 32
Switching the device off................................................................................................................ 32
Inserting and clamping the lens........................................................................................... 33
Inserting the Star Block........................................................................................................ 33
Starting a new job................................................................................................................ 34
Blocking single vision lenses ............................................................................................... 35
Selecting the lens side .................................................................................................................. 36
Entering decentration values......................................................................................................... 36
Entering the axis............................................................................................................................ 36
Starting the blocking process........................................................................................................ 37
Checking lens boundering detection............................................................................................. 38
Ending the blocking process ......................................................................................................... 39
Blocking bifocal lenses.........................................................................................................41
Selecting the type ......................................................................................................................... 42
Selecting the lens side .................................................................................................................. 42
Entering decentration values......................................................................................................... 42
Entering the axis............................................................................................................................ 42
Starting the blocking process........................................................................................................ 43
Checking lens boundering detection............................................................................................. 45
Ending the blocking process ......................................................................................................... 46
Blocking progressive lenses ................................................................................................ 47
Selecting the type ......................................................................................................................... 48
Selecting the lens side .................................................................................................................. 48
Entering decentration values......................................................................................................... 48
Entering the axis............................................................................................................................ 48
Starting the blocking process........................................................................................................ 49
Checking lens boundering detection............................................................................................. 51
Ending the blocking process ......................................................................................................... 52
Blocking lenses manually..................................................................................................... 53
General.......................................................................................................................................... 53
Starting the blocking process........................................................................................................ 56
Selecting the decentration type/entering default values...................................................... 56

Adding bifocal lenses to the database..................................................................................57
Adding a new design .....................................................................................................................57
Changing the parameters for an existing design ...........................................................................58
Adding progressive lenses to the database..........................................................................59
Adding a new design .....................................................................................................................59
Changing the parameters for an existing design ...........................................................................61
Collecting hidden marks ................................................................................................................62
File menu..............................................................................................................................65
View menu ...........................................................................................................................66
Mode menu ..........................................................................................................................67
’Lens Mode’ window.....................................................................................................................68
Configuration menu ..............................................................................................................69
’Common Parameters’ window.....................................................................................................70
’Measurement Parameters’ window.............................................................................................73
’Bifocal Lens Geometry’ window ..................................................................................................74
’Hidden Marks’ window.................................................................................................................75
’Decentration Types’ window........................................................................................................80
’Drilling Data’ window....................................................................................................................83
’Camera Calibration’ window.........................................................................................................84
’Block Calibration’ window ............................................................................................................85
’Power Calibration’ window...........................................................................................................86
Database menu ....................................................................................................................87
’Lenses Database’ window ...........................................................................................................88
’View Tolerance Database’ submenu ............................................................................................89
’Power Tolerance’ window.......................................................................................................90
’Parameter Range Tolerance’ window......................................................................................93
’Tolerance Database’ window ..................................................................................................94
’Tolerance Add Dialog’ and ’Tolerance Edit Dialog’ windows...................................................95
’Tolerance Add Axis Dialog’ window ........................................................................................96
’DLL Versions’ window..................................................................................................................97
System Databases submenu.........................................................................................................98
’System Parameter Database’ window .........................................................................................99
Help menu..........................................................................................................................100
General ...............................................................................................................................101
Cleaning..............................................................................................................................102
Cleaning the lens support ............................................................................................................103
Cleaning the lens table ................................................................................................................103
Cleaning the lens holder ..............................................................................................................104
Maintaining the quad ring ............................................................................................................104
Cleaning the air filter....................................................................................................................105
Calibration...........................................................................................................................106
Camera calibration .......................................................................................................................106
Blocking point calibration.............................................................................................................109
Power calibration .........................................................................................................................111
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Overview of screen messages...........................................................................................114

Problems at program start-up...................................................................................................... 114
General program problems.......................................................................................................... 116
Communicaton problems............................................................................................................ 120
Problems with progressive lens processing................................................................................ 122
Input errors.................................................................................................................................. 124
Replacing fuses.................................................................................................................. 124
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Technical data .................................................................................................................... 125
Electric power ............................................................................................................................. 125
Dimensions and weight............................................................................................................... 125
Specifications .............................................................................................................................. 126
Ambient conditions ..................................................................................................................... 128
Standards, conformity and certification ............................................................................. 129
EC conformity.............................................................................................................................. 129
Safety regulations........................................................................................................................ 129
Standards .................................................................................................................................... 129
Host interface cable........................................................................................................... 130
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