Weco Pioneer 321 MSR User manual

Cod.006.0001.1560
16/05/2017 v2.4
ENGLISH
Pioneer 321 MSR
Instruction manual
GB
Antwerpsesteenweg 949 9041 Gent - Oostakker
[email protected]
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01

Cod.006.0001.1560
16/05/2017 v2.4
ENGLISH
Pioneer 321 MSR
2/14
Antwerpsesteenweg 949 9041 Gent - Oostakker
[email protected]
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01

Pioneer 321 MSR
Cod.006.0001.1560
16/05/2017 v2.4
ENGLISH
0
3/14
1INTRODUCTION................................................................. 4
2FRONT PANEL................................................................... 4
3REAR PANEL..................................................................... 5
4INSTALLATION .................................................................. 6
4.1 UNIT ASSEMBLY................................................................ 6
4.2 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK 6
5USER INTERFACE ............................................................. 7
6TECHNICAL DATA............................................................. 8
7SPARE PARTS................................................................... 9
7.1 PIONEER 321 MSR............................................................. 9
8ELECTRICAL DIAGRAM .................................................. 11
8.1 PIONEER 321 MSR→WF-107 CABLE .............................. 13
Antwerpsesteenweg 949 9041 Gent - Oostakker
[email protected]
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01

Cod.006.0001.1560
16/05/2017 v2.4
ENGLISH
Pioneer 321 MSR
4/14
1INTRODUCTION
IMPORTANT!
This handbook must be consigned to the user prior to
installation and commissioning of the unit.
Read the "General prescriptions for use" handbook supplied
separately from this handbook before installing and
commissioning the unit.
The meaning of the symbols in this manual and the associated
precautionary information are given in the "General
prescriptions for use”.
If the "General prescriptions for use" are not present, it is
mandatory to request a replacement copy from the
manufacturer or from your dealer.
Retain these documents for future consultation.
KEY
This symbol identifies an action that occurs automatically as
a result of a previous action.
This symbol identifies additional information or a reference to
a different section of the manual containing the associated
information.
§
This symbol identifies a reference to a chapter of the manual.
This symbol accompanies important information concerning
the execution of the relevant operations.
Pioneer 321 MSR is a power source for welding.
When combined with a wire feeder it can be used for MIG/MAG
welding.
Accessories that can be connected to the unit:
wire feeding unit.
liquid cooler for torches.
2FRONT PANEL
1 2 3
1: Welding power source ON/OFF switch.
2: Mains protection ON LED.
This LED illuminates if an incorrect operating condition occurs:
absence of a phase in the power supply line.
3: Earth welding socket.
Antwerpsesteenweg 949 9041 Gent - Oostakker
[email protected]
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01

Pioneer 321 MSR
Cod.006.0001.1560
16/05/2017 v2.4
ENGLISH
0
5/14
3REAR PANEL
1 2 3
4 5
1: Cooler power feeding connector.
Voltage
230 V~
Current Output
0.8 A
IP protection rating
IP20 (cap open)
IP66 (cap closed)
WARNING!
High voltage!
If the socket is not connected to any devices always close the cap:
presence of hazardous voltage levels!
2: Power supply transformer fuse.
Type
Delayed acting (T)
Amperage
2 A
Voltage
500 V
3: Connector of the bundle of cables for connecting the power
source to the remote control device.
4: Power cable.
Total length
(including internal part)
4,5 m
Number and cross section of wires
4 x 4,0 mm2
Power plug type
Not supplied
5: Socket for connecting the power cable between the power source
and the remote control device.
Antwerpsesteenweg 949 9041 Gent - Oostakker
[email protected]
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01

Cod.006.0001.1560
16/05/2017 v2.4
ENGLISH
Pioneer 321 MSR
6/14
4INSTALLATION
WARNING!
Lifting and positioning
Read the warnings highlighted by the following symbols in the
“General prescriptions for use”.
4.1 UNIT ASSEMBLY
1. Fit the front swivel wheels with the supplied screws.
2. Screw the fixed rear wheels to the studs in the base of the unit
and secure them with the supplied nuts.
3. Mount the cooler in the relevant location.
4. Screw the cooler fixing bracket to the welding power source
chassis using the supplied screws.
5. Screw the base of the cooler to the unit base using the supplied
screws.
6. Connect the plug of the cooler power cable to the cooler power
socket on the rear panel of the welding power source.
4.2 CONNECTIONS TO THE ELECTRICAL MAINS
NETWORK
The characteristics of the mains power supply to which the equipment
shall be connected are given in the section entitled “technical data” on
page 8.
The machine can be connected to motorgenerators provided their
voltage is stabilised.
Connect/disconnect the various devices with the machine switched
off.
Antwerpsesteenweg 949 9041 Gent - Oostakker
[email protected]
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01

Pioneer 321 MSR
Cod.006.0001.1560
16/05/2017 v2.4
ENGLISH
0
7/14
5USER INTERFACE
L1 L2 L3
CODE
SYMBOL
DESCRIPTION
L1
This LED illuminates to show an anomaly in the operating conditions.
For information on alarm management, please refer to the relevant section in the manual of the wire feeder.
L2
This LED illuminates to confirm the presence of power on the output sockets.
L3
Illuminates to show that the cooling unit pressure switch does not detect any pressure.
-Check that the connection to the cooler is correct.
-Check that the O/I switch is set to I and that it illuminates when the pump is running.
-Check that the cooler is filled with coolant.
-Check that the cooling circuit is liquid tight, notably the torch hoses and the internal connections of the cooler.
Antwerpsesteenweg 949 9041 Gent - Oostakker
[email protected]
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01

Cod.006.0001.1560
16/05/2017 v2.4
ENGLISH
Pioneer 321 MSR
8/14
6TECHNICAL DATA
Model
Pioneer 321 MSR
Construction standards
EN 60974-1
EN 60974-10 Class A
Supply voltage
3 x 400 V~±15 % / 50-60 Hz
Mains protection
16 A Delayed
Dimensions ( L x D x H )
1110 x 530 x 750 mm
Weight
58 kg
Insulation class
H
Protection rating
IP23
Cooling
AF
Supply voltage
3 x 400 V~±15 % / 50-60 Hz
Temperature of the environment
40°C
Welding mode
MIG/MAG
Static characteristic
Work cycle
45 %
60 %
100 %
Welding current
320 A
280 A
230 A
Working voltage
30.0 V
28.0 V
25.5 V
Maximum input power
11.6 KVA
9.5 KVA
7.1 KVA
Maximum supply current
17.0 A
13.6 A
10.2 A
Maximum effective current
11.4 A
10.5 A
10.2 A
Open-circuit voltage (U0)
50 V
Zmax
This equipment complies with IEC 61000-3-12 provided that the maximum permissible system impedance is less than or equal to 83
mΩat the interface point between the user's supply and the public system.
It is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if
necessary, that the equipment is connected only to a supply with maximum permissible system impedance less than or equal to 83 mΩ.
Antwerpsesteenweg 949 9041 Gent - Oostakker
[email protected]
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01

Pioneer 321 MSR
Cod.006.0001.1560
16/05/2017 v2.4
ENGLISH
0
9/14
7SPARE PARTS
7.1 PIONEER 321 MSR
Antwerpsesteenweg 949 9041 Gent - Oostakker
[email protected]
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01

Cod.006.0001.1560
16/05/2017 v2.4
ENGLISH
Pioneer 321 MSR
10/14
N°
CODE
DESCRIPTION
1
011.0006.0030
RIGHT HANDLE
2
011.0016.0128
FRONT HANDLE
3
013.0021.0701
FRONT PANEL LABEL
4
021.0001.0259
FIXED SOCKET 400 A
5
013.0000.8013
LOGIC BOARD PLATE
6
011.0006.0029
LEFT HANDLE
7
050.0001.0096
LED BOARD
8
016.0011.0001
CAP Ø=10
9
011.0016.0134
FRONT PLATE (1)
10
040.0001.0017
THREE-POLE SWITCH
11
011.0016.0145
FRONT PLATE (2)
12
022.0002.0190
LED WIRING
13
011.0016.0144
FRONT PLATE (3)
14
011.0016.0109
PANEL SUPPORT PLATE
15
011.0016.0151
FRONT LOGIC BOARD COVER PLATE
16
015.0001.0019
HEAT SINK
17
011.0016.0147
MOTOR SUPPORT PLATE (1)
18
011.0016.0136
LOWER COVER
19
011.0016.0153
FANS SUPPORT PLATE
20
004.0001.0013
CASTOR
21
011.0016.0138
BASE SLIDE METAL PLATE
22
011.0016.0129
WHEEL FIXING PLATE
23
004.0001.0014
FIXED WHEEL
24
016.1000.1002
WASHER M27
25
016.0002.0005
SPLIT PIN
26
011.0000.0941
RIGHT COVER PANEL
27
003.0002.0016
FAN
28
011.0016.0135
REAR PLATE (1)
29
011.0016.0139
GAS BOTTLE SUPPORT PLATE
30
045.0002.0014
NEOPRENE CABLE
31
011.0015.0204
CABLE BUNDLE SUPPORT PLATE (1)
32
011.0014.0026
CABLE BUNDLE SUPPORT PLATE (2)
33
011.0012.0058
COOLING UNIT SUPPORT PLATE
34
005.0001.0012
BELT FOR GAS BOTTLE
35
021.0013.0007
C.U. POWER CONNECTOR CAP
36
022.0002.0132
C.U. POWER SUPPLY WIRING
37
016.0011.0002
CAP Ø=13.5
38
011.0016.0148
INTERNAL PLATE
39
011.0016.0140
UPPER COVER
40
006.0002.0022
WF SUPPORT
41
016.0011.0004
FUSE HOLDER CAP
42
040.0006.1880
FUSE HOLDER
43
013.0000.7001
REAR PLATE (2)
44
045.0000.0017
CABLE CLAMP
45
022.0002.0165
REMOTE LOGIC CABLE
46
021.0001.0259
FIXED SOCKET 400 A
47
042.0003.0004
POWER TRANSFORMER
48
011.0009.0121
TRANSFORMER SUPPORT PLATE
49
044.0004.0014
OUTPUT INDUCTOR
50
011.0016.0146
TUNNEL HOUSING (1)
51
011.0016.0152
BOARDS SUPPORT
52
011.0016.0149
WIRE FEEDER COVER PLATE
53
050.0012.0094
LOGIC BOARD
54
041.0006.0007
AUXILIARY TRANSFORMER
55
050.0001.0119
PRIMARY CAPACITOR BOARD
56
045.0006.0082
DIODES-SOCKET COPPER BRACKET
57
050.0001.0147
MAINS FILTER BOARD
58
041.0004.0301
HALL EFFECT SENSOR
59
011.0015.0029
TORCH HOLDER
60
011.0000.0931
LEFT COVER PANEL
61
011.0016.0143
COVER PANEL SUPPORT PLATE
62
012.0003.0000
INTERNAL FRAMEWORKS
63
050.0002.0091
POWER BOARD
64
050.0001.0044
SNUBBER BOARD
65
045.0006.0081
DIODE-DIODE BRACKET
66
032.0001.8215
THREE PHASE BRIDGE RECTIFIER
67
040.0003.1002
THERMAL CUT-OUT 75°C
68
032.0002.2003
ISOTOP DIODE
69
050.0002.0057
POWER SUPPLY CONTROL BOARD
70
050.0001.0086
FAN AND C.U. CONTROL BOARD
Antwerpsesteenweg 949 9041 Gent - Oostakker
[email protected]
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01

Pioneer 321 MSR
Cod.006.0001.1560
16/05/2017 v2.4
ENGLISH
0
11/14
8ELECTRICAL DIAGRAM
Antwerpsesteenweg 949 9041 Gent - Oostakker
[email protected]
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01

Cod.006.0001.1560
16/05/2017 v2.4
ENGLISH
Pioneer 321 MSR
12/14
Antwerpsesteenweg 949 9041 Gent - Oostakker
[email protected]
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01

Pioneer 321 MSR
Cod.006.0001.1560
16/05/2017 v2.4
ENGLISH
0
13/14
8.1 PIONEER 321 MSR→WF-107 CABLE
Antwerpsesteenweg 949 9041 Gent - Oostakker
[email protected]
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01

Cod.006.0001.1560
16/05/2017 v2.4
ENGLISH
Pioneer 321 MSR
14/14
Antwerpsesteenweg 949 9041 Gent - Oostakker
[email protected]
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01