WEISS VM25L Original instructions

VM25L

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- 1 -

- 2 -
WARNING! 13. Keep children and visitors away. All visitors
Read and understand the entire instruction should be kept a safe distance from the work area
manual before attempting set-up or
operation of this mill/drill 14 Make the workshop child proof. Use padlocks,
.master switches and remove starter keys.
1. This machine is designed and intended for use
by properly trained and experienced personnel 15. Wear proper apparel. Loose clothing, gloves,
only. If you are not familiar with the proper safe use neckties, rings, bracelets, or other jewelry may
of mill/drills, do not use this machine until proper get caught in moving parts. Non-slip footwear
Training and knowledge has been obtained. is recommended. Wear protective hair covering
to contain long hair. Do not wear any glove.
2. Keep guards in place. Safety guards must
be kept in place and in working order. 16. Always use safety glasses. Also use face or
dust mask if cutting operation is dusty.
3. Remover adjusting keys and wrenches. Before Everyday eyeglasses only have impact
turning on machine, check to see that any adjusting resistant lenses, they are not safety glasses.
wrenches are removed from the tool. accessories may be hazardous.
4. Reduce the risk of unintentional starting. 17 Do not overreach. Keep proper footing and
Make sure switch is in the OFF position before balance at all times.
plugging in the tool.
18. Do not place hands near the cutterhead
5. Do not force tools. Always use a tool at the rate while the machine is operating.
for which it was designed.
19. Do not perform any set-up work while
6. Use the right tool. Do not force a tool or machine is operating.
attachment do a job for which it was not designed.
.20. Read and understand all warnings posted
7. Maintain tools with care. Keep tools sharp and on the machine.
clean for best and safest performance. Follow
instructions for lubrication and changing accessories. 21 This manual is intended to familiarize you with
the technical aspects of this mill/drill. It is not,
8. Always disconnect the tools from the power nor was it intended to be, a training manual.
Source before adjusting or servicing.
22. Failure to comply with all of theses warnings
9. Check for damaged parts. Check for alignment of may result in serious injury.
moving parts, breakage of parts, mounting, and any
Other condition that may affect the tools operation. 23. Some dust created by power sanding, sawing,
grinding, drilling and other construction activites
10. Turn power off. Never leave a tool unattended. contains chemicals known to cause cancer, birth
Do not leave a tool until it comes to a complete stop. defects or other reproductive harm.
11. Keep work area clean. Cluttered areas and bench 24. Your risk from those exposures varies,
Invite accidents. depending on how often you do this type of work.
To reduce your exposure to these chemicals,
12. Do not use in a dangerous environment. Do not work in a well ventilated are, and work with
Use power tools in damp or wet locations, or expose approved safety equipment
Them to rain. Keep work area well lighted.


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ELECTRICAL CONNECTIONS
Emergency stop switch (A,Fig. 12 )has the function of
emergency stopping and the protective function to the
machine and electric components.
On/off Switch (B,Fig.12) Green push button marked
“I” to start the motor, Red push button marked “O” to
switch the motor off.
Speed control knob (C,Fig. 12) turn it clockwise to
increase the spindle speed, reverse to decrease. The
knob should be turned to zero each time the machine
is stopped. Always start the machine with the knob
is stopped. Always start the machine with the knob
set at zero.
F/R switch(D, Fig.12)changing the postion of switch
Will reverse the direction of the motor. F-forward
Direction, R- reverse direction.
Fuse Base (E, Fig. 13) Located on the back plate of
electrical box. Fuse what rate is 10A is put in the base.
Turn counter-clockwise the button to open and
Change the fuse, reverse to retighten
WARNING!
A qualified electrician must make all electrical
connections!
Failure to do so may cause serious injury!
Before connecting the machine to the mains, make sure
that the electrical values of the mains supply are the
same as those for the machine’s electrical components.
Use the wiring diagram (Fig. 11) for connecting the lathe
to the mains supply.
WARNING!
Make sure the machine is properly ground!
Failureto do so may cause serious injury and
damage to user!
DC-Motor - its type is ,
Make sure that all 2 phase (L, N) are connected.
Defective or incorrect connection will render the
guarantee null and void.
Indicators are:
Motor runs hot immediately (3-4 minutes).
Motor doesn’t run silently and has no power.
- 9 -
110V 1100W

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- 11 -
GIBS ADJUSTMENT
After a period of time, movement of the table over the
ways will cause normal wear. Adjust the gibs to
compensate for this wear.
1. The horizontal gib adjustment screw (A, Fig.16)is
found to the rear right on table. The traverse gib
adjustment screw (B, Fig.16) is found on the right
side of saddle under the table. The vertical gib
adjustment screw (C, Fig.17) is found onto the
column.
2. Loose the screw from small taper end of gib. Turn
the screw from large taper end of gib slightly
clockwise to tighten. Turn the table handwheel and
check the tension.
3. Re-adjust as required.
A
B
Fig. 16
C
C
Fig. 17

- 12 -
Maintenance
Keep the maintenance of the machine tool during the operation to guarantee the accuracy and
service life of the machine.
1. In order to retain the machine’s precision and functionality, it is essential to treat it with care, keep
it clean and grease and lubricate it regularly. Only through good care, you can be sure that the
working quality of the machine will remain constant. Disconnect the machine plug from the
mains supply whenever you carry out cleaning, maintenance or repair work!
2. Lubrication all slideways lightly before every use. The leadscrew must also be lightly lubricated
with lithium base grease.
3. During the operation, the chips what falls onto the sliding surface should be cleaned timely, and
the inspection should be often made to prevent chips falling into sliding ways. Asphalt felt should
be cleaned at certain time. Do not remove the chips with your bare hands. There is a risk of
cuts due to sharp-edged chips.
4. After the operation every day, eliminate all the chips and clean different part of the machine and
apply machine oil to prevent rusting.
5. In order to maintain the machining accuracy, take care of the arbor, drawbar, the surface of the
worktable and the guide way and avoid mechanical damage and the wear due to improper guide.
6. If the damage is found, the maintenance should be done immediately.
Trouble Solution
Problem Possible Cause Solution
Gibs too loose on table, column Readjust gibs
Unused feeds not locked Lock all axes but the one moving
Mill head not locked Lock mill head
Quill too loose Tighten quill lock
Tool not on center Center tool
Improper tool shape, tool dull reshape, sharpen, or replace tool
Quill moving Lock quill
Setup wrong Make sure setup is parallel to table
Bit dull Use sharp bits
Bit not mounted correctly in chuck Remount tool
Chuck loose in spindle Remount chuck on arbo
r
Drawbar not secured Tighten drawba
r
Bearing loosen or worn Tighten or replace bearings
Cutting too fast Reduce speed
Bit turns erraticall
y
or stops Bit fed into work too fast Reduce feed rate
Chuck sticking
A
pply lubricant
Debris in chuck Clean chuck
Chuck loose on arbo
r
Clean arbor and remount
Drawbar not tight Clean spindle and replace drawba
r
Machine unplugged Plug in machine
Loose electrical connections Tighten wiring connections
Chuck wobbles
Turn on machine and nothing happe
r
Depth of cut is not consistent
Too chatters
Hole is off center or bit wanders
Chuck is difficult to tighten or loosen

1
VM25L MILL HEAD ASSEMBLY I
206-2
206-1
201
202
226
226-2
226-1
225
225-2
225-1
208
209
209-2
209-1
210
211
212
213
211
210207
206
205
204
203
219 220
215
214
254
247
253252
251
248
250
249
248 246
246-1
265
264
263
262261
260
259
258
257
256
255
255-1
243
243
242241232
277
233
235
245
236 237
244
245
238
234
275
274
276
273
272 271
270
269
268
267
240
240
239
228
229
230
231
221
222
223
224
227
216 217 218

VM25L MILL HEAD ASSEMBLY I
2
No. Parts No. Description Specification Qty
1 201 Position Washer 1
2 202 Bush 1
3 203 Spring 2.5x28x100 1
4 204 Snap Ring Φ 45 1
5 205 Bearing 6209 1
7 206-1
206-2
Raster Ring 16 Bore
M3x8
M3x6
1
2
6 206 Gears 60/70T 1
207 Bearing 7007 1
8
208 Snap Ring Φ 15 1
9
209
209-1
209-2
Gears
Guard
37T 1
1
2
10
210 Snap Ring Φ 32 2
11
211 Bearing 6002 2
12
212 Shafting Gear 42/62T 1
13
213 Shaft 1
14
214 Key 5X50 1
15
215 Key C5x12 1
16
216 Fork 1
17
217 Fork Arm 1
18
218 Set Scre
Screw
Screw
w 5x8 1
19
219 Drawbar Cover 1
20
220 Motor Cover 1
21
221 Motor 91ZYT005 1
22
222 Washer M4x8 6
23
223 Washer M4 6
24
224 Screw
Screw
M6x1
M3x6
M3x12
4 6
225 Bracket for finder 1
225-1
Screw
1
225-2 2
25
226
226-1
226-2
Terminal
Electrical wire
Electrical wire
1
1
1
26
227 Motor Plate 1
27
228 Screw M5x12 6
28
229 Snap Ring M10 1
29
230 Gear 25T 1
30
231 Key C4X6 1
31
232 Label 1
32
233 Screw M3x6 2
33
34
35
36
37
38
39
40
41
234 Digital Scale 1
42
(Optional)
(Optional)
(Optional)
(Optional)
35 45 steel
#

VM25L MILL HEAD ASSEMBL Y II
3
235 Base 1
236 Locking Lever M8x20 1
237 Brass Pin 1
238 Mill Head 1
239 Plate for Head 1
240 Screw M4x8 6
241 Knob 1
242 Set Screw M5x6 1
No. Parts No. Description Specification Qty
243 Spring Piece 2
43
244 Dial 1
44
245 Worm Shaft 1
45
246
246-1
Spindl
Drawbar
e 1
1
46
247 Ring 1
47
248 Bearing 2
48
249 Sleeve 1
49
250 Rubber Ring 58x2.65 1
50
251 Adjusted Nut 1
51
252 Brass Pin B4x20 4
52
253 Set Screw M5X12 4
53
254 Pin A6x3
M8
0 1
54
255 Handle 3
55
256 Knob 1
56
257 Base 1
57
258 Dial 1
58
259 Spring 1.2x12x2.5 1
59
260 Screw
Set Screw
M4X40 3
60
261 Flange 1
61
262 Washer 1
62
263 Worm Gear 1
63
264Key 4x12 1
64
265 Gear Shaft 1
65
267
268
1
1
66
269 Spring 1
67
270 Ball
M8x8
1
68
271 Knob
0.8x5x25
1
69
272 Set Screw 1
70
273 H/L Speed Label
H/L Speed Indication Label
1
71
274 Flange
M5x16
1
72
275 Fork Shaft 1
73
276 Rivet 4
74
77
78
79
80
81
82
83
84
85
86
87
277 Screw 4
Φ8x16.2
Φ25
Φ 6.5
2x3
M3x6
25T
Φ52
M
M24x1
32005

4
VM25L - MILLING & DRILLING MACHINE
Column, Table, Base Assembly
23
4
5
6
7
8
9
10
11
20
21
22
52
58
59 60
44
64
65
61
60
63
62
44
76
75
44
78
74
517859
71
70
72
73
57
66
68
6914
15
38584057
51 50
2324
12
1
49
48
30
29
28
27
26
25
1613
14 15 17
18
19
31
32
33
47
46
34 35 36 37 38
39
40
41
45
36
28
42
44
43
42
7 77
54 55 56

No. Parts No Description Specification Qty
1 Vertical Slide 1
2 Screw M6x16 2
3 Washer 2
4 Spring Washer 8 6
5 Screw M8x25 2
6 Screw M12x40 1
7 Spring Washer 12 5
8 T-Nut 12
M10x60
1
9 Bolt 1
10 Washer M10 1
11 Spring Washer M10 1
88
12 Nut M10
M8
1
89
13 Block 1
90
14 Brass Pin 5
91
15 Locking Lever M6x16 5
92
16 Gib Screw 1
93
17 Gib 1
94
18 Angie lndication Label 1
95
19 Screw M5x1
120x400mm
0 12
96
20 Dust Cover 1
97
21 Nut M5 2
51203
26T
98
22 Connect Rib 1
99
23 Dust Cover 1
100
24 Connect Rib 1
101
25 Nut M16x1.5 2
102
26 Bearing 1
103
27 Gear 1
104
28 Key 4x16 2
105
29 Vertical Leadscrew 1
106
30 Nut 1
107
31 Washer M5 4
108
32 Cover 1
109
33 Screw M8x20 4
110
34 Bracket 1
111
35 Flange 1
112
36 Screw M5x12 7
113
37 Dial 1
114
38 Spring Piece 4
115
39 Handwheel 1
116
40 Locking Nut 4
117
118
119
120
121
122
123
124
125
126
127
128 41 Handle M10x8
M8
0 1
VM25L COLUMN,TABLE,BASE ASSEMBL Y I
5
Φ5x10

VM25L COLUMN,TABLE,BASE ASSEMBL Y II
6
No. Parts No. Description Specification Qty
42 Bearing 6001 2
43 Shaft 1
44 Key 4x12 2
45 Bearing Housing 1
46 Bush 1
47 Gear 1
48 Column 1
49 Label A5x25 1
50 Pin M6x16
M6x14
10
51 Screw 1
52 Left Bracket 1
129
54 Working Table 1
130
55 Plug 1
131
56 Right Bracket 1
132
57 Handle M8x63 3
133
58 Handwheel 3
134
59 Dial 3
135
60 Bearing
Bearing 51100
3
136
61 Screw M6x1
51200
0 2
137
62 Bush 2
138
63 T-Nut 1
139
64 Scale 1
140
65 Longitudinal Leadscrew 1
141
66 Longitudinal Nut 1
142
67 Adjusted Screw M4x20 4
143
68 Cross Slide 1
144
69 Position Block 1
145
70 Cross Gib 1
146
71 Cross Nutu 1
147
72 Longitudinal Gib 1
148
73 Screw M6x25 2
149
74 Bearing Housing 1
150
75 Cross Leadscrew 1
151
76 Base 1
152
153
154
155
156
157
158
159
160
161
162
163
164
77
78
Screw M12x90 4
2
26T
#
Φ15 45 steel
#
Φ14 45 steel

VM25L - MILL ELECTRICAL BOX ASSEMBLY
4
5
80
6
7
6
3
90
9
7
2
7
8
1
9
1
8
4
5
3
5
2
2

9
80
1
2
3
4
5
6
7
8
9
90
1
2
3
4
5
6
7
8
VM25L -
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