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Welbilt Frymaster FilterQuick easyTouch User manual

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FilterQuick™easyTouch®
Segmented Controller (FQ4000)
Operation Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
Part Number: FRY_IO_8197785 05/2021
*8197785*
Original Instructions
CAUTION
READ THE INSTRUCTIONS BEFORE USING.
Your Growth Is Our Goal
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER FOOD SERVICE
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM
FRYMASTER, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS
MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER,
FRYMASTER AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES
INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO
THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED
SERVICE CENTER.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified personnel
only. A Frymaster Factory Authorized Servicer (FAS) or other qualified professional should perform
installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified
personnel may void the manufacturer’s warranty.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of the
country and/or region in which the appliance is installed.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH CONTROLLERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions: 1) This device may not cause harmful interference, and 2) This device must accept any
interference received, including interference that may cause undesired operation. While this device
is a verified Class A device, it has been shown to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by
the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B
prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
DANGER
Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect ALL
electrical power from the fryer.
DANGER
Keep all items out of drains. Closing actuators may cause damage or injury.
DANGER
Remove all drops of water from the frypot before filling with oil. Failure to do so will cause
spattering of hot liquid when the oil is heated to cooking temperature.
WARNING
NEVER drain boil out or cleaning solution into a shortening disposal unit (SDU), a built-in filtration
unit, a portable filter unit, or an OQS (Oil Quality Sensor). These units are not intended for this
purpose and will be damaged by the solution and void the warranty.
DANGER
Allow oil to cool to 100°F (38°C) before draining into an appropriate METAL container for disposal.
DANGER
When draining oil into a disposal unit, do not fill above the maximum fill line located on the
container.
DANGER
When draining oil into an appropriate SDU or METAL container, ensure the container will hold at
least 16 gallons (61 liters) or more for FQE80U-T fryers. Otherwise, oil could overflow and can cause
injury.
DANGER
When draining boil out solution oil into an appropriate METAL container, ensure the container will
hold at least 16 gallons (61 liters) or more for FQE80U-T fryers. Otherwise boil out solution could
overflow and can cause injury.
DANGER
Open the filter pan slowly to avoid splashing of hot oil that may cause severe burns, slipping and
falling.
DANGER
Ensure that the frypot and filter pan are completely dry and free of water before filling with oil.
Failure to do so will cause splattering of hot liquid when the oil is heated to cooking temperature.
WARNING
The on-site supervisor is responsible for ensuring that operators are made aware of the inherent
hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and
cleaning procedures.
DANGER
Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and
spillage of hot oil that may cause severe burns, slipping and falling.
WARNING
Never drain water into the filter pan. Water will damage the filter pump
WARNING
Ensure a filter paper/pad is in place prior to filtering, draining or disposing of oil. Failure to insert a
filter paper/pad may result in clogged lines and/or pumps.
DANGER
DO NOT drain more than one full frypot into the SDU at one time to avoid overflow and spillage of hot
oil that may cause severe burns, slipping and falling.
WARNING
Never operate the filter system without oil in the system.
WARNING
Never use the filter pan to transport old oil to the disposal area.
WARNING
Never leave the fryer unattended during the boil out process. If the solution overflows, press the
ON/OFF switch to the OFF position immediately.
WARNING
This appliance is not intended for use by children under the age of 16 or persons with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision concerning use of the appliance by a person responsible for their safety. Do not
allow children to play with this appliance.
WARNING
Operation, installation, and servicing of this product may expose you to chemicals/products including
[Bisphenol A (BPA), glass wool or ceramic fibers, and crystalline silica], which is [are] known to the
State of California to cause cancer, birth defects or other reproductive harm. For more information go
to www.P65Warnings.ca.gov.
WARNING
Do not leave the fryer unattended during use.
WARNING
Use caution when dropping wet food or water into the hot oil. It may cause spattering of the oil, which
may cause severe burns
WARNING
Do not overfill the frypot to avoid overflow of hot oil that may cause severe burns, slipping and falling.
WARNING
Use caution and wear appropriate safety equipment when adding oil to the fryer, to prevent splashing
of hot oil, which may cause severe burns.
WARNING
The OQS (Oil Quality Sensor) may be damaged by the following:
1. Incorrect assembly of the filter pan allowing Magnesol or other filter powders under the filter paper.
2. Failure to use filter paper or pads.
3. Torn filter paper or pads.
4. Pumping water, boil out solution or other cleaners through the OQS sensor.
5. Using high pressure to clear the sensor.
Failure to follow these guidelines may result in high replacement costs and void the warranty.
iv
FilterQuick™ easyTouch®
Segmented Controller Manual
TABLE OF CONTENTS
CHAPTER 1: Controller Instructions
1.1 General Information ..........................................................................................................................1-1
1.2 Button Description and Functions ....................................................................................................1-1
1.2.1 Navigation Buttons .................................................................................................................1-1
1.2.1.1 Main Menu Button Bar............................................................................................1-1
1.2.1.2 Home Button ............................................................................................................1-1
1.2.1.3 Crew Mode Button...................................................................................................1-2
1.2.1.4 Menus Button...........................................................................................................1-2
1.2.1.5 Recipes Button .........................................................................................................1-2
1.2.1.6 Settings Button.........................................................................................................1-2
1.2.1.7 Service Button ..........................................................................................................1-2
1.2.1.8 Power Button............................................................................................................1-3
1.2.1.9 Language Button......................................................................................................1-3
1.2.1.10 Filter Menu Button ..................................................................................................1-3
1.2.1.11 Temperature Button................................................................................................1-3
1.2.1.12 Menu Button.............................................................................................................1-3
1.2.1.13 Energy Saver Button ................................................................................................1-3
1.2.1.14 Information Statistics Button .................................................................................1-3
1.2.1.15 Escape or Back Button.............................................................................................1-3
1.2.1.16 TPM (Total Polar Materials) OQS (Oil Quality Sensor) Button ............................1-3
1.3 Segmented Menu Summary Tree .....................................................................................................1-4
1.4 Segmented Information Summary Tree ..........................................................................................1-5
1.5 Basic Operation ...................................................................................................................................1-6
1.6 Cooking .................................................................................................................................................1-7
1.7 Fryer (Service) Setup Programming ..................................................................................................1-8
1.8 Fryer (Manager) Settings Programming ........................................................................................ 1-14
1.9 Adding or Editing Existing Single Setpoint Products.................................................................... 1-21
1.10 Multiple Setpoint (Segmented) Cooking Overview ...................................................................... 1-25
1.11 Adding or Editing Existing Multiple Setpoint (Segmented) Products ........................................ 1-26
1.12 Adding or Editing Menus ................................................................................................................. 1-33
1.13 Changing Menus............................................................................................................................... 1-34
1.14 Service Tasks..................................................................................................................................... 1-35
1.14.1 High Limit Test .................................................................................................................... 1-35
1.14.2 Manager Functions............................................................................................................. 1-36
1.14.2.1 E-Log (Error Log) .................................................................................................. 1-36
1.14.2.2 Passcode Setup.................................................................................................... 1-36
1.14.2.3 USB – Menu Operation ....................................................................................... 1-37
1.15 Information Statistics....................................................................................................................... 1-38
1.15.1 Report Card Statistics......................................................................................................... 1-38
1.15.2 Oil Statistics ......................................................................................................................... 1-39
1.15.3 Life Statistics........................................................................................................................ 1-39
1.15.4 Usage Statistics ................................................................................................................... 1-40
1.15.5 Recovery Time...................................................................................................................... 1-40
1.15.6 Filter Statistics ...................................................................................................................... 1-40
v
1.15.7 Software Version ................................................................................................................... 1-42
1.15.8 Reset Usage Statistics ........................................................................................................... 1-42
1.15.9 Fresh Oil Statistics ................................................................................................................. 1-43
1.15.10 Fresh Oil Reset Usage Statistics.......................................................................................... 1-43
1.15.11 Last Load Statistics ............................................................................................................... 1-44
1.15.12 TPM (Total Polar Material) Statistics .................................................................................. 1-44
CHAPTER 2: Filtration Menu Functions Instructions
2.1 Filtration Menu.................................................................................................................................... 2-1
2.1.1 Quick Filter – Filter Prompt .................................................................................................... 2-1
2.1.2 Quick Filter on Demand ......................................................................................................... 2-2
2.1.3 Clean and Filter (or End of Day Filter)................................................................................... 2-4
2.1.4OQS (Oil Quality Sensor) Filter .............................................................................................. 2-7
2.1.5 Dispose for Non-Bulk Systems ............................................................................................. 2-9
2.1.6 Dispose to Front or Bulk...................................................................................................... 2-11
2.1.7Fill Vat from (Filter) Pan ........................................................................................................ 2-13
2.1.8Pan to Waste (Bulk Only)...................................................................................................... 2-14
2.1.9 Drain to Pan ........................................................................................................................... 2-16
2.1.10 Clean (Boil Out or Cold Clean)............................................................................................. 2-17
2.1.11 Polish ...................................................................................................................................... 2-22
CHAPTER 3: Operator Troubleshooting
3.1 Introduction......................................................................................................................................... 3-1
3.2 Troubleshooting ................................................................................................................................. 3-2
3.2.1Error Message and Display Problems .................................................................................. 3-2
3.2.2 Troubleshooting Filtration Problems ................................................................................... 3-3
3.2.3 Filter Busy................................................................................................................................. 3-4
3.2.4 OQS (Oil Quality Sensor) Troubleshooting .......................................................................... 3-4
3.2.5Error Log Codes....................................................................................................................... 3-5
1-1
CHAPTER 1: FILTERQUICK™ easyTouch®
SEGMENTED CONTROLLER INSTRUCTIONS
1.1 General Information
Welcome to the FILTERQUICK™ easyTouch®segmented controller, an easy to use touch screen
controller with the utility of 40-product menu capability. One button push starts a cook cycle for a
selected product. The controller can move seamlessly from one product to another.
The controller will operate with electric and gas fryers, both full- and split-vat.
1.2 Button Description and Functions
1.2.1 Navigation Buttons
Change
Language
Home Button
(Settings, Recipes
and Information
Statistics)
Filter
Menu
Energy
Saver
Change
Menu
Temp
On-Off
(Press and
Hold to
switch on.
Press to
switch off)
Heat
Indicator
Product/Change Product/Start Cook/ Cancel Alarm
OQS (TPM)
(Oil Quality)
1.2.1.1 Main Menu Button Bar
The main menu button bar at the bottom of the
screen is used to navigate the various menus (see
Figure 1).
1.2.1.2 Home Button
The home button is used to switch to the home screen (see
Figures 1 & 2). The home screen has Crew Mode, Menus,
Recipes, Settings, Service, Change Language, Filter and
Information Statistics buttons.
Figure 1
Figure 2
1-2
1.2.1.3 Crew Mode Button
The crew mode button switches from the home screen to
the cooking mode (see Figures 2 and 3).
1.2.1.4 Menus Button
The menus button is used to set up multiple menus with
specific products such as fry station, chicken, other products,
breakfast, lunch or changeover menus (See Figure 4).
1.2.1.5 Recipes Button
The recipes button allows editing or adding of products
(see Figure 5).
1.2.1.6 Settings Button
The settings button allows access to edit the settings of the
fryer (see Figure 6).
1.2.1.7 Service Button
The service button allows access to service functions in the
fryer (see Figure 7).
During programming and other functions if no activity
occurs within one minute, the controller returns to the
previous operation mode.
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
1-3
1.2.1.8 Power Button
Pressing and holding the power button soft powers up the user interface and fryer.
Pressing the power button when the fryer is on turns the fryer off (see Figure 8).
1.2.1.9 Language Button
Pressing the language button switches between a primary language and a secondary
language if the feature is configured in manager settings (see Figure 9).
1.2.1.10 Filter Menu Button
Pressing the filter menu button provides access to the functions associated with
filtering, disposing, draining, filling as well as deep cleaning the vats (see Figure 10).
When the hand is yellow, a filtration has been bypassed once. When it is red, a filtration
has been bypassed more than once and requires filtration.
1.2.1.11 Temperature Button
Pressing the temperature button displays the actual vat temperature and the setpoint
temperature (see Figure 11).
1.2.1.12 Menu Button
Pressing the menu button allows switching between different menus if configured
(see Figure 12).
1.2.1.13 Energy Saver Button
Pressing the energy saver button switches the fryer from a standard setpoint to a lower
temperature setpoint when the fryer is idle, to save energy costs (see Figure 13).
1.2.1.14 Information Statistics Button
Pressing the information statistics button provides information on filter statistics, oil
statistics, life statistics, usage statistics, recovery time, last load statistics, and software
versions (see Figure 14).
1.2.1.15Escape Menu Items
To escape or back out of MENUS and SUB-MENUS, press the Home or Back
arrow button (see Figure 15).
1.2.1.16OQS (Oil Quality Sensor) Button [TPM (Total Polar Materials)]
Pressing the OQS button when solid, displays the last 30 days of OQS (TPM)
readings (see Figure 16). Pressing the OQS button when blinking, denotes it has been
more than 24 hours since the last OQS filter and will prompt for an OQS filter.
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 8
Figure 16
1-4
1.3 Segmented
Menu Summary Tree
Reflected below are the major programming sections in the controller and the order in which
submenu headings will be found under the sections in the Installation and Operation Manual.
Filtration Menu
Qui ck Filter
Clean and Filter (with OQS)
Dispose
Advanced Filter Options
Home Button
Crew Mode (Cooking Mode)
Menus (1650)
Create New
Recipes (1650)
Product Name
Segment/Non-Segment
Total Cook Time
Temp (Cooking Mode 1-6)
Cook Time
Sensi tivi ty
Alarm 1
Alarm 2
Instant On
Filter On/Off
Filter Count
Hold Timer
After Cook: Setpoint/Cool
Basketlift: Full, Option, None
Settings
Manager (1656)
Language
Pr imary
Secondary
Date & Time
F° to C°/ C° to F° (Toggles Temperature Scale)
Sound
Volume
T on e
Filter Attributes
Filter After (Cooks)
Filter Time (Hours)
Filter Off Time
Filter Off Settings
Clean (Cold/Hot)
Quick Filter Settings
Energy Savings (Enabled, Temperature, Time)
Lane Assignments (# of Baskets)
Brightness
Service (3000)
Locale (CE / Non-CE)
Energy Type (Gas / Electric)
Vat Type – 1FQE80U
Oil System Type
Waste Oil
Auto Top Off Vat
Servic e
Manager (1656)
E-Log
Passcode Setup
USB Menu Operation
Copy Menu from USB to Fryer
Crew
Hi-Limit Test
ATO Delay Time
ATO Type
Filtration Time Settings
OQS Setup
OQS (Enable/Disable)
Oil Type (Oil Curve)
Display Type (Number/Text)
Discard Now (TPM Value)
Discard Soon (TPM Offset Value)
Dispose Delay Timer
Basic Auto Filter (Enable/Disable)
Screen Saver
Alarm Attributes
Shake Alarm Mode (Auto / Manual)
Hold Alarm Mode (Auto / Manual)
Alarm Timer (Shake Timer / Hold Timer)
Basket Lift
Oil Dragout
OQS-Filter
Fill Vat from Pan
Fill Vat from Bulk (Bulk Only)
Pan to Waste (Bulk Only)
Drain to Pan
Clean
Polish
Menu Book (Enable/Disable)
Low Temp Alarm (Enable/Disable)
Sediment Tray (Enable/Disable)
Initial Delay Time
Skipped Delay Time
Auto Menu Change
Temperature
AIF/ATO Temp Display
Auto SW Upgrade Settings