Welbilt Frymaster FilterQuick FQE30-T User manual

FilterQuick™FQE30-T
Electric Fryer
Installation, Operation and Maintenance
Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
Part Number: FRY_IOM_8197462 09/2017
*8197462*
Original Instructions
FOR YOUR SAFETY
Do Not Store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
CAUTION
READ THE INSTRUCTIONS BEFORE USING
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NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER FOOD SERVICE
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER
DEAN, OR ANY OF ITS FACTORY AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS
ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES
WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE
DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR
PART RECEIVED FROM AN UNAUTHORIZED SERVICER.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified personnel only. A
Frymaster Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance,
and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s
warranty. See Chapter 1 of this manual for definitions of qualified personnel.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of the country
and/or region in which the appliance is installed. See NATIONAL CODE REQUIREMENTS in Chapter 2 of this
manual for specifics.
NOTICE TO U.S. CUSTOMERS
This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code
Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug
Administration.
NOTICE
This appliance is intended to be used for commercial applications, for example in kitchens of restaurants,
canteens, hospitals and in commercial enterprises such as bakeries, butcheries, etc., but not for continuous mass
production of food.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical
procedures and may not conform to onsite management operational procedures.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH TOUCH SCREEN CONTROLLERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This
device may not cause harmful interference, and 2) This device must accept any interference received, including
interference that may cause undesired operation. While this device is a verified Class A device, it has been shown
to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003
standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites
dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
DANGER
When installed, this appliance must be electrically grounded in accordance with local codes, or in the absence of
local codes, with the National Electrical Code, ANSI/NFPA 70, the Canadian Electrical Code, CSA C22.2, or the
appropriate national code of the country in which installed.
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WARNING
The appliance must be installed and used in such a way that any water cannot contact the fat or oil.

ii
DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can
cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly
before installing or servicing this equipment.
DANGER
The front ledge of this appliance is not a step! Do not stand on the appliance. Serious injury can result from slips
or contact with the hot oil.
DANGER
Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of
frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening
material.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between
the fry vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting
its fit. It is designed for a tight fit and should only be removed for cleaning.
DANGER
Adequate means must be provided to limit the movement of this appliance without depending on or transmitting
stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint kit is missing contact your
local KES.
DANGER
This fryer has a power cord (three-phase) for each frypot. Prior to movement, testing, maintenance and any
repair on your Frymaster fryer; disconnect ALL electrical power cords from the electrical power supply.
DANGER
Keep all items out of drains. Closing actuators may cause damage or injury.
WARNING
This appliance is not intended for use by children under the age of 16 or persons with reduced physical, sensory
or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning
use of the appliance by a person responsible for their safety. Do not allow children to play with this appliance.
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DANGER
This appliance must be connected to a power supply having the same voltage and phase as specified on the
rating plate located on the inside of the appliance door.
WARNING
Use caution and wear appropriate safety equipment to avoid contact with hot oil or surfaces that may cause
severe burns or injury.
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DANGER
Do not spray aerosols in the vicinity of this appliance while it is in operation.

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DANGER
No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a
hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
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WARNING
Do not block the area around the base or under the fryers.
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WARNING
Do not use water jets to clean this equipment.
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WARNING
If the electrical power supply cord is damaged, it must be replaced by a Frymaster Factory Authorized Servicer or
a similarly qualified person in order to avoid a hazard.
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Table of Contents
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Warranty Statement............................................................................................ v
Section 1
Introduction ......................................................................................................1-1
Section 2
Installation ........................................................................................................2-1
Section 3
Operation Instructions.....................................................................................3-1
Section 4
Preventative Maintenance ..............................................................................4-1
Section 5
Operator Troubleshooting ..............................................................................5-1
Section A
Bulk Oil Instructions ........................................................................................ A-1

v
FQE30-T™ ELECTRIC WARRANTY STATEMENT
Frymaster, L.L.C. makes the following limited warranties to the original purchaser only
for this equipment and replacement parts:
A. WARRANTY PROVISIONS - FRYERS
1. Frymaster L.L.C. warrants all components against defects in material and
workmanship for a period of two years.
2. All parts, with the exception of the frypot, O-rings and fuses, are warranted for
two years after installation date of fryer.
3. If any parts, except fuses and filter O-rings, become defective during the first
two years after installation date, Frymaster will also pay straight-time labor costs
up to two hours to replace the part, plus up to 100 miles/160 km of travel (50
miles/80 km each way).
B. WARRANTY PROVISIONS - FRYPOTS
The frypot has a lifetime parts and labor warranty. If a frypot develops a leak after
installation, Frymaster will replace the frypot, allowing up to the maximum time per
the Frymaster time allowance chart hours of straight-time labor. Components
attached to the frypot, such as the high-limit, probe, gaskets, seals, and related
fasteners, are also covered by the lifetime warranty if replacement is necessitated
by the frypot replacement. Leaks due to abuse or from threaded fittings such as
probes, sensors, high-limits, drain valves or return piping are not included.
C. PARTS RETURN
All defective in-warranty parts must be returned to a Frymaster Authorized Servicer
within 60 days for credit. After 60 days, no credit will be allowed.
D. WARRANTY EXCLUSIONS
This warranty does not cover equipment that has been damaged due to misuse,
abuse, alteration, or accident such as:
improper or unauthorized repair (including any frypot which is welded in the field);
failure to follow proper installation instructions and/or scheduled maintenance
procedures as prescribed in the Installation and Operation manual. Proof of
scheduled maintenance is required to maintain the warranty;
improper maintenance;
damage in shipment;

vi
abnormal use;
removal, alteration, or obliteration of either the rating plate or the date code on the
heating elements;
operating the frypot without shortening or other liquid in the frypot;
no fryer will be warranted for which a proper start-up form has not been received.
This warranty also does NOT cover:
transportation or travel over 100 miles/160 km (50 miles/80 km each way), or travel
over two hours;
overtime or holiday charges;
consequential damages (the cost of repairing or replacing other property which is
damaged), loss of time, profits, use or any other incidental damages of any kind.
There are no implied warranties of merchantability or fitness for any particular use or
purpose.
This warranty is applicable at the time of this printing and is subject to change.

1-1
FILTERQUICK™ FQE30-T ELECTRIC FRYER
CHAPTER 1: INTRODUCTION
1.1 General
Read the instructions in this manual thoroughly before attempting to operate this
equipment. This manual covers all configurations of the FQE30-T fryers. The fryers in
this model family have most parts in common, and when discussed as a group, will be
referred to as FQE30-T fryers.
The FQE30-T fryers feature a low oil volume frypot, top-off (manual or optional auto),
automatic filtration and a touch screen. The design incorporates a large round drain
which ensures that fries and other debris will be washed into the filter pan. The
FQE30-T fryers are controlled with an FQ4000 touchscreen controller. Fryers in this
series come in full- or split-vat arrangements, and can be purchased in batteries of up
to five vats.
Each frypot is equipped with a temperature probe for precise temperature control.
FQE30-T fryers are shipped completely assembled. All fryers are shipped with a
package of standard accessories. Each fryer is adjusted, tested, and inspected at the
factory before crating for shipment.
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual
thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes
similar to the one below.
CAUTION
CAUTION boxes contain information about actions or conditions that may cause or
result in a malfunction of your system.
WARNING
WARNING boxes contain information about actions or conditions that may cause or
result in damage to your system, and which may cause your system to malfunction.
NOTE: The Frymaster FQE30-T fryer requires a start-up, demonstration and training before
normal restaurant operations can begin.

1-2
DANGER
DANGER boxes contain information about actions or conditions that may cause or
result in injury to personnel, and which may cause damage to your system and/or
cause your system to malfunction.
The FQE30-T fryers incorporate a high-temperature detection feature which shuts off
power to the elements should the temperature controls fail.
The controller is equipped with a lithium battery. Replace battery with Panasonic
CR2032 3V lithium battery, part number 8074674 only. Use of another battery may
present a risk of fire or explosion. The battery can be purchased from your Factory
Authorized Servicer.
CAUTION
Battery may explode if mistreated. Do not recharge, disassemble or dispose of in
fire.
1.3 Information for the FQ4000 Controllers
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Class
A device, it has been shown to meet the Class B limits. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of the equipment in a residential area is likely to cause harmful interference
in which case the user will be required to correct the interference at their own
expense.
The user is cautioned that any changes or modifications not expressly approved by the
party responsible for compliance could void the user's authority to operate the
equipment.
If necessary, the user should consult the dealer or an experienced radio and television
technician for additional suggestions.
The user may find the following booklet prepared by the Federal Communications
Commission helpful: "How to Identify and Resolve Radio-TV Interference Problems".
This booklet is available from the U.S. Government Printing Office, Washington, DC
20402, Stock No. 004-000-00345-4.

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1.4 European Community (CE) Specific Information
The European Community (CE) has established certain specific standards regarding
equipment of this type. Whenever a difference exists between CE and non-CE
standards, the information or instructions concerned are identified by means of
shadowed boxes similar to the one below.
CE Standard
Example of box used to distinguish CE and
Non-CE specific information.
1.5 Installation, Operating, and Service Personnel
Operating information for Frymaster equipment has been prepared for use by
qualified and/or authorized personnel only, as defined in Section 1.6. All installation
and service on Frymaster equipment must be performed by qualified, certified,
licensed, and/or authorized installation or service personnel, as defined in
Section 1.6.
1.6 Definitions
QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL
Qualified/authorized operating personnel are those who have carefully read the
information in this manual and have familiarized themselves with the equipment
functions, or who have had previous experience with the operation of the equipment
covered in this manual.
QUALIFIED INSTALLATION PERSONNEL
Qualified installation personnel are individuals, firms, corporations, and/or companies
which, either in person or through a representative, are engaged in and are
responsible for the installation of electrical appliances. Qualified personnel must be
experienced in such work, be familiar with all electrical precautions involved, and have
complied with all requirements of applicable national and local codes.
QUALIFIED SERVICE PERSONNEL
Qualified service personnel are those who are familiar with Frymaster equipment and
who have been authorized by Frymaster, L.L.C. to perform service on the equipment.
All authorized service personnel are required to be equipped with a complete set of
service and parts manuals, and to stock a minimum amount of parts for Frymaster
equipment. A list of Frymaster Factory Authorized Servicers (FAS’s) is located on the
Frymaster website at www.frymaster.com. Failure to use qualified service personnel
will void the Frymaster warranty on your equipment

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1.7 Shipping Damage Claim Procedure
What to do if your equipment arrives damaged:
Please note that this equipment was carefully inspected and packed by skilled
personnel before leaving the factory. The freight company assumes full responsibility
for safe delivery upon acceptance of the equipment.
1. File Claim for Damages Immediately - regardless of extent of damage.
2. Inspect For and Record All Visible Loss or Damage, and ensure that this
information is noted on the freight bill or express receipt and is signed by the
person making the delivery.
3. Concealed Loss or Damage- If damage is unnoticed until equipment is unpacked,
notify the freight company or carrier immediately upon discovery and file a
concealed damage claim. This must be submitted within 15 days of date of
delivery. Be sure to retain container for inspection.
Frymaster DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS
INCURRED IN TRANSIT.
1.8 Reading Model Numbers

1-5
1.9 Service Information
For non-routine maintenance or repairs, or for service information, contact your local
Frymaster Authorized Servicer (FAS). In order to assist you quickly, the Frymaster
Authorized Servicer (FAS) or Service Department representative requires certain
information about your equipment. Most of this information is printed on a data plate
affixed to the inside of the fryer door. Part numbers are found in the Parts Manual.
Parts orders may be placed directly with your local FAS or distributor. A list of
Frymaster Factory Authorized Servicers (FAS’s) is located on the Frymaster website at
www.frymaster.com. If you do not have access to this list, contact the Frymaster
Service Department at 1-800-551-8633 or 1-318-865-1711 or by email at
[email protected].
The following information will be needed in order to assist you efficiently:
Model Number ______________________________
Serial Number _______________________________
Voltage ______________________________________
Nature of the Problem _______________________
______________________________________________
______________________________________________
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.

2-1
FILTERQUICK™ FQE30-T ELECTRIC FRYER
CHAPTER 2: INSTALLATION INSTRUCTIONS
2.1 General Installation Requirements
Proper installation is essential for the safe, efficient, trouble-free operation of this
appliance.
Qualified, licensed, and/or authorized installation or service personnel, as defined in Section
1.6 of this manual, should perform all installation and service on Frymaster equipment.
Failure to use qualified, licensed, and/or authorized installation or service personnel (as
defined in Section 1.6 of this manual) to install or otherwise service this equipment will void
the Frymaster warranty and may result in damage to the equipment or injury to personnel.
Where conflicts exist between instructions and information in this manual and local or
national codes or regulations, installation and operation shall comply with the codes or
regulations in force in the country in which the equipment is installed.
Service may be obtained by contacting your local Frymaster Authorized Servicer.
DANGER
Building codes prohibit a fryer with its open tank of hot oil being installed beside an open
flame of any type, including those of broilers and ranges.
NOTICE
All fryers shipped without factory supplied cords and plug assemblies must be hardwired
using flexible conduit to the terminal block located on the rear of the fryer. These fryers
should be wired to NEC specifications. Hardwired units must include installation of restraint
devices.
DANGER
Adequate means must be provided to limit the movement of this appliance without
depending on or transmitting stress to the electrical conduit. A restraint kit is provided with
the fryer. If the restraint kit is missing contact your local Frymaster Authorized Servicer
(FAS).
NOTICE
If this equipment is wired directly into the electrical power supply, a means for
disconnection from the supply having a contact separation of at least 3-mm in all poles must
be incorporated in the fixed wiring.

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NOTICE
This equipment must be positioned so that the plug is accessible unless other means for
disconnection from the power supply (e.g., a circuit breaker) is provided.
NOTICE
If this appliance is permanently connected to fixed wiring, it must be connected by means of
copper wires having a temperature rating of not less than 167°F (75°C).
NOTICE
If the electrical power supply cord is damaged, it must be replaced by a Frymaster
Authorized Servicer or a similarly qualified person in order to avoid a hazard.
DANGER
This appliance must be connected to a power supply having the same voltage and phase as
specified on the rating plate located on the inside of the appliance door.
DANGER
All wiring connections for this appliance must be made in accordance with the wiring
diagram(s) furnished with the appliance. Refer to the wiring diagram(s) furnished with the
appliance when installing or servicing this equipment.
DANGER
Do not attach an apron drainboard to a single fryer. The fryer may become unstable, tip
over, and cause injury. The appliance area must be kept free and clear of combustible
material at all times.
In the event of a power failure, the fryer(s) will automatically shut down. If this occurs, turn the
power switch OFF. Do not attempt to start the fryer(s) until power is restored.
This appliance must be kept free and clear of combustible material, except that it may be installed
on combustible floors.
2.1.1 Clearance and Ventilation
A clearance of 6 inches (15cm) must be provided at both sides and back adjacent to combustible
construction. A minimum of 24 inches (61cm) should be provided at the front of the equipment
for servicing and proper operation.
WARNING
Do not block the area around the base or under the fryers.
DANGER
No structural material on the fryer should be altered or removed to accommodate
placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at
1-800-551-8633.

2-3
2.1.2 Electrical Grounding Requirements
All electrically operated appliances must be grounded in accordance with all applicable national
and local codes, and, where applicable, CE codes. In the absence of local codes, the appliance must
be grounded in accordance with National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA C22.2, as applicable. All units (cord connected or permanently connected) should be
connected to a grounded power supply system. Wiring diagrams are supplied
with the fryer. Refer to the rating plate on the inside of the fryer door for proper
voltages.
The equipotential grounding lug allows all the equipment in the same location to
be electrically connected to ensure there is no electrical potential difference
between the units, which could be hazardous.
DANGER
This appliance is equipped with a special (grounding) plug for your protection against
electrical shock, and must be plugged directly into a properly grounded receptacle. Do not
cut, remove, or otherwise bypass the grounding prong on this plug!
2.1.3 Australian Requirements
To be installed in accordance with AS 5601 / AG 601, local authority, gas, electricity, and any other
relevant statutory regulations.
2.2 Power Requirements
The three phase supply plug for the elements, controls and filter is rated at 60 amps, 250 VAC and
is NEMA configuration L15-60P. Each fryer should have its own individual cord for the element
supply on an individual circuit.
VOLTAGE PHASE
WIRE
SERVICE
MIN.
SIZE
AWG
(mm2)
AMPS PER LEG
L1 L2 L3
208 3 3 6 (16) 39 39 39
240 3 3 6 (16) 34 34 34
480 3 3 8 (10) 17 17 17
220/380 3 4 6 (16) 21 21 21
240/415 3 4 6 (16) 20 20 21
230/400 3 4 6 (16) 21 21 21
NOTICE
If this appliance is permanently connected to fixed wiring, it must be connected by means of
copper wires having a temperature rating of not less than 167°F (75°C).
DANGER
This appliance must be connected to a power supply having the same voltage and phase as
specified on the rating plate located on the inside of the appliance door.

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DANGER
All wiring connections for this appliance must be made in accordance with the wiring
diagram(s) furnished with the appliance. Refer to the wiring diagram(s) furnished with the
appliance when installing or servicing this equipment.
2.3 After Fryers Are Positioned At the Frying Station
DANGER
No structural material on the fryer should be altered or removed to accommodate
placement of the fryer under a hood. Questions? Call the Frymaster Service Hotline at 1-
800-551-8633.
1. Once the fryer has been positioned at the frying station, use a carpenter’s level placed across
the top of the frypot to verify that the unit is level, both side-to-side and front-to-back.
To level fryers, adjust the casters being careful to ensure the fryer(s) are at the proper height in
the frying station.
The front right caster may be locked with setscrews that may need to be loosened to move into
place. Once in place, the caster setscrews can be locked with the caster wheel parallel to the
fryer from front to back to ease moving the fryer in and out of the hood for cleaning and
preventing the caster from hitting the oil reservoir.
When the fryer is leveled in its final position, install the restraints provided by the KES to limit its
movement so that it does not depend on or transmit stress to the electrical conduit or
connection. Install the restraints in accordance with the provided instructions. If the restraints
are disconnected for service or other reasons, they must be reconnected before the fryer is
used.
DANGER
Adequate means must be provided to limit the movement of this appliance without
depending on or transmitting stress to the electrical conduit. A restraint kit is provided with
the fryer. If the restraint kit is missing contact your local Frymaster Authorized Servicer
(FAS).
DANGER
Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be removed
from the fryer before attempting to move it to avoid spills, falls, and severe burns. Fryers
may tip and cause personal injury if not secured in a stationary position.
2. Clean and fill frypot(s) to the bottom oil level line with cooking oil. (See Equipment Setup and
Shutdown Procedures in Chapter 3.)

3–1
FILTERQUICK™ FQE30-T ELECTRIC FRYER
CHAPTER 3: OPERATING INSTRUCTIONS
TYPICAL CONFIGURATION (3FQE30-T SHOWN)
NOTE: The appearance of your fryer may differ slightly from that
shown depending upon configuration and date of manufacture.

3–2
3.1 Equipment Setup and Shutdown Procedures
WARNING
The on-site supervisor is responsible for ensuring that operators are made aware of the
inherent hazards of operating a hot oil filtering system, particularly the aspects of oil
filtration, draining and cleaning procedures.
CAUTION
Before turning on the fryer, ensure there is power to the fryer and the controllers are
OFF. Ensure the frypot drain valves are closed. Remove the basket support rack(s), if
installed, and fill the frypot to the bottom OIL-LEVEL line. If solid shortening is being
used, make sure it is packed down into the bottom of the frypot.
3.1.1 Setup
DANGER
Never operate the appliance with an empty frypot. The frypot must be filled to the
bottom OIL-LEVEL line with water or oil before energizing the elements. Failure to do so
will result in irreparable damage to the elements and may cause a fire.
DANGER
Remove all drops of water from the frypot before filling with oil. Failure to do so will
cause spattering of hot liquid when the oil is heated to cooking temperature.
WARNING
The FQE30-T is not intended to use solid shortening without a solid shortening kit
installed. The use of solid shortening without a solid shortening kit will clog the top off
oil lines. The oil capacity of the FQE30-T electric fryer is 32 lbs. (3.8 gallons/14.5 liters) at
70°F (21°C) for a full-vat and 18 lbs. (2.2 gallons/8.33 liters) at 70°F (21°C) for each half of a
dual-vat.
1. Fill the frypot with cooking oil to the bottom OIL LEVEL line located on the rear of the
frypot. This will allow for oil expansion as heat is applied. Do not fill cold oil any higher
than the bottom line; overflow may occur as heat expands the oil. For bulk oil systems see
Section 2.3.9 of the FQ4000 Controller Operation Manual 8197474 for instructions to fill the
vat from bulk. If solid shortening is used, make sure it is packed down into the bottom of
the frypot.
2. Ensure that the power cord(s) is/are plugged and locked (if applicable) into the appropriate
receptacle(s). Verify that the face of the plug is flush with the outlet plate, with no portion
of the prongs visible.
3. Ensure that the power is switched on. The master switch is located behind the left fryer
door on the front of the left contactor box.
4. Ensure that the controller is switched ON. The fryer will automatically enter the melt cycle
mode if the frypot temperature is below 180ºF (82ºC) and will display MELT CYCLE IN
PROGRESS. (NOTE: During the melt cycle, the elements will energize for a few seconds,
then go out for a longer period.) The shortening must be stirred occasionally during the

3–3
heating process to ensure all the shortening in the vat is liquefied. When the frypot
temperature reaches 180ºF (82ºC), the unit will automatically switch to the heating mode
and PREHEAT is displayed until within 15°F (9°C) of setpoint. The elements will remain
energized until the frypot temperature reaches the programmed cooking temperature.
Once the fryer reaches setpoint, the controller display changes to START and the fryer is
ready for use.
5. Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature.
6. The maximum batch load for French Fries in oil or fat shall be no more than 1½ pounds or
0.7 kilograms.
Shutdown
1. Place the controller ON/OFF switch in the OFF position to turn the fryer off.
2. Filter the oil and clean the fryers (See Chapters 1 and 2 of the FQ4000 Controller Operation
Manual).
3. Clean the filter pan and replace the filter paper or pad. Do not leave solid shortening in
the filter pan over night.
4. Place the frypot covers on the frypots.
3.2 Operation
This fryer is equipped with FQ4000 controllers (illustrated right). Refer
to the FQ4000 Controller Operation Manual for the controller
programming, operating procedures and for operating instructions for
the built-in filtration system.
3.3 Manual Top-Off, Automatic Top-Off and JIB Refill
The fryer can be configured for either manual top
off or for both manual and automatic depending
on the hardware. When a vat is low, press the
manual top off (oil drop) button at the bottom of
the screen (see Figure 3) to top off the vat. The
controller displays PUSH BUTTON TOP OFF?
Press the YES (√) button. START FILLING? is
displayed. Press and hold the button to start
filling. Release the button when the oil is at the
top oil level line. Press the NO (X) button to exit.
If the unit has optional auto top off, the frypot oil
levels are continually checked and topped off as
necessary from a reservoir in the cabinet.
The top off reservoir holds a 35 pound box of oil. In a typical operation this will last approximately
two days.
Components of the system are annotated at the right (see Figure 1).
NOTE: The frypots will require manual filling upon startup and after a clean (boil-out or cold
clean) unless a bulk fresh oil system is used.
FQ4000 CONTROLLER

3–4
3.3.1 Prepare the System for Use
Once the fryer is positioned under the hood install the
JIB (Jug In Box) basket shipped in the accessories pack
(see Figure 2). If using the solid shortening option see
Appendices A, B, C, D and E.
3.3.2 Install the oil reservoir or jug (JIB)
Remove the original lid from the oil container and foil liner. Replace with the provided cap, which
has connected suction hardware. Ensure the feeder tube from the cap reaches to the bottom of
the oil container.
Place the oil container inside the cabinet and slide it into place (as shown on the following page).
Avoid catching the suction hardware on the cabinet interior as the container is placed in the fryer.
The system is now ready for operation.
3.3.3 Changing the JIB (Jug In Box)
oil reservoir
When the oil reservoir level is low and
displays TOP OFF OIL EMPTY, (see
Figure 3). Press the check button to
clear the screen. Once the reservoir is
refilled and/or replaced, press and
hold the orange reset button next to
the oil reservoir (see Figure 8 on the
following page) until the message in
the lower corner is no longer
displayed. If using solid shortening,
see Appendix B for instructions.
1. Open the cabinet and slide the JIB
from the cabinet (see Figure 4).
Figure 4
2. Remove the cap and pour any remaining oil in
the container into all fry vats equally (see
Figure 5).
Figure 5
Figure 3
Top Off Oil Empty indicates that the oil reservoir is
empty.
Figure 2