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  9. Welbilt Frymaster FilterQuick FQG30U-easyTouch User manual

Welbilt Frymaster FilterQuick FQG30U-easyTouch User manual

FilterQuick™FQG30U-easyTouch®
Taco Bell Gas Fryer
Installation, Operation and Maintenance
Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
Part Number: FRY_IOM_8197476 08/2021
*8197476*
Original Instructions
CAUTION
READ THE INSTRUCTIONS BEFORE USING THE
FRYER.
Read these instructions for use carefully so as to
familiarize yourself with the appliance before
connecting it to its gas supply.
Keep these instructions for future reference.
FOR YOUR SAFETY
Do Not Store or use gasoline
or other flammable vapors
and liquids in the vicinity of
this or any other appliance.
Your Growth Is Our Goal
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER EQUIPMENT OTHER THAN AN
UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICERS,
AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER,
FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE
CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART
AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICER.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Factory
Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation,
maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for
definitions of qualified personnel.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in
which the appliance is installed. For the United States and Canada these are the National Fuel Gas Code, ANSI Z233.1/NFPA
54, or the Natural Gas and Propane Installation Code, CSA B149.1. See NATIONAL CODE REQUIREMENTS in Chapter 2 of this
manual for specifics.
The gas manifold of this appliance or of the battery of which it is a part must be connected to a gas appliance pressure
regulator adjusted for the manifold pressure marked on the rating plate.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of ½ psi (3.5 kPa/13.84 inches W.C.).
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa/13.84 inches W.C.).
NOTICE TO U.S. CUSTOMERS
This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code
Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.
DANGER
Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent
location. This information can be obtained from the local gas company or gas supplier.
WARNING
Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause
property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing
or servicing this equipment. Only qualified service personnel may convert this appliance to use a gas other than that for
which it was originally configured.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
DANGER
No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood.
Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
WARNING
After installation of a gas fryer and after any maintenance to the gas system of a gas fryer-manifold, valve, burners, etc. –
check for gas leaks at all connections. Apply a thick soapy solution to all connections and ensure there are no bubbles. There
should be no smell of gas.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may
not conform to onsite management operational procedures.
NOTICE
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device
may not cause harmful interference, and 2) This device must accept any interference received, including interference
that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B
limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard
of the Canadian Department of Communications.
NOTICE
The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe
fitter.
DANGER
Adequate means must be provided to limit the movement of the appliance without depending upon the gas line
connector and the quick-disconnect device or its associated piping to limit the appliance movement.
All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an
additional restraining cable must be connected at all times when the fryer is in use.
All fryers equipped with casters must be installed using a connector that complies with the Standard for Connectors for
Moveable Gas Appliances, ANSI Z21.69 or CSA 6.16, and a quick-disconnect device that complies with the Standard for
Quick-Disconnect Devices for Use with Gas Fuel, ANSI Z21.41 or CSA 6.9.
NOTICE
No warranty is provided for any Frymaster fryer used in a mobile or marine installation or concession. Warranty protection is
only offered for fryers installed in accordance with the procedures described in this manual. Mobile, marine or concession
conditions of this fryer should be avoided to ensure optimum performance.
DANGER
The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot
oil.
DANGER
Do not spray aerosols in the vicinity of this appliance while it is in operation.
DANGER
When installed, this appliance must be electrically grounded in accordance with local codes, or in the absence of local codes,
with the National Electrical Code, ANSI/NFPA 70, the Canadian Electrical Code, CSA C22.2 applicable, or the appropriate national
code of the country in which installed.
DANGER
When installed, this appliance must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code,
ANSI Z223.1/NFPA54, or the Natural Gas and Propane Installation Code, CSA B149.1 as applicable or the appropriate national
code of the country in which installed.
DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying
operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry
vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed
for a tight fit and should only be removed for cleaning.
WARNING
To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, must be fully engaged
and locked in its pin and sleeve socket.
NOTICE
The instructions in this manual for using a bulk oil system for filling and discarding oil are for an RTI and Frontline. These
instructions may not be applicable to other bulk oil systems.
NOTICE
This appliance is intended to be used for commercial applications, for example in kitchens of restaurants, canteens, hospitals
and in commercial enterprises such as bakeries, butcheries, etc., but not for continuous mass production of food.
NOTICE
The appliance must be installed and used in such a way that any water cannot contact the fat or oil.
DANGER
This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located
on the inside of the appliance door.
WARNING
Use caution and wear appropriate safety equipment to avoid contact with hot oil or surfaces that may cause severe burns or
injury.
WARNING
Do not block the area around the base or under the fryers.
WARNING
This appliance is not intended for use by children under the age of 16 or persons with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a
person responsible for their safety. Do not allow children to play with this appliance.
WARNING
If the electrical power supply cord is damaged, it must be replaced by a Frymaster Factory Authorized Servicer or a
similarly qualified person in order to avoid a hazard.
WARNING
NEVER drain boil out or cleaning solution into a shortening disposal unit (SDU), a built-in filtration unit, a portable filter unit.
These units are not intended for this purpose and will be damaged by the solution and void the warranty.
DANGER
Prior to movement, testing, maintenance and any repair on your Frymaster fryer; disconnect ALL electrical power cords from
the electrical power supply.
WARNING
Operation, installation, and servicing of this product may expose you to chemicals/products including [Bisphenol A (BPA),
glass wool or ceramic fibers, and crystalline silica], which is [are] known to the State of California to cause cancer, birth
defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
WARNING
Do not leave the fryer unattended during use.
WARNING
Use caution when dropping wet food or water into the hot oil. It may cause spattering of the oil, which may cause severe
burns
WARNING
Do not overfill the frypot to avoid overflow of hot oil that may cause severe burns, slipping and falling.
WARNING
Use caution and wear appropriate safety equipment when adding oil to the fryer, to prevent splashing of hot oil, which
may cause severe burns.
WARNING
The OQS (Oil Quality Sensor) may be damaged by the following:
1. Incorrect assembly of the filter pan allowing Magnesol or other filter powders under the filter paper.
2. Failure to use filter paper or pads.
3. Torn filter paper or pads.
4. Pumping water, boil out solution or other cleaners through the OQS sensor.
5. Using high pressure to clear the sensor.
Failure to follow these guidelines may result in high replacement costs and void the warranty.
Table of Contents
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Section 1
Introduction.........................................................................................1-1
Section 2
Installation...........................................................................................2-1
Section 3
Operation Instructions .......................................................................3-1
Section 4
Preventative Maintenance.................................................................6-1
Section 5
Operator Troubleshooting..................................................................7-1
Section A
Bulk Oil Instructions .......................................................................... A-1
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1-1
FILTERQUICK™ FQG30-T TACO BELL GAS FRYER
CHAPTER 1: INTRODUCTION
1.1 General
Read the instructions in this manual thoroughly before attempting to operate this equipment. This
manual covers all configurations of models and FQG30-T fryers. Models designated with FQG30-T
are equipped with built-in filtration systems. The fryers in this model family have most parts in
common, and when discussed as a group, will be referred to as FQG30-T fryers.
The FQG30-T fryers feature a low oil volume frypot, top-off (manual or optional auto), automatic
filtration and a touch screen. The design incorporates a large round drain which ensures that fries
and other debris will be washed into the filter pan. The FQG30-T fryers are controlled with an
FQ4000 touchscreen controller. Fryers in this series come in full- or split-vat arrangements, and can
be purchased in batteries of up to five vats.
FQG30-T high-efficiency gas fryers employ a unique infrared burner system that uses up to 43% less
energy to cook the same volume as conventional open-burner fryers.
FQG30-T gas fryers are of an open-frypot design with no tubes, which makes cleaning the stainless
frypot quick and easy.
Heating is supplied by a pair of infrared burner assemblies mounted on each side of the frypot. A
dedicated blower mounted on the front of the frypot supplies combustion air for the burners.
FQG30-T Gas fryers can be configured for natural gas or propane (LP) gas, as required by the
customer.
Each frypot is equipped with a temperature probe for precise temperature control.
All fryers in this series require an external source of AC electrical power. Units can be configured
for voltages ranging from 100 VAC to 250 VAC.
FQG30-T fryers are shipped completely assembled. All fryers are shipped with a package of
standard accessories. Each fryer is adjusted, tested, and inspected at the factory before crating for
shipment.
This appliance is only for professional use and shall be used by qualified personnel only, as
defined in Section 1.6.
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the
ones that follow.
NOTE: The Frymaster FQG30-T fryer requires a start-up, demonstration and training before
normal restaurant operations can begin.
1-2
CAUTION
CAUTION boxes contain information about actions or conditions that may cause or
result in a malfunction of your system.
WARNING
WARNING boxes contain information about actions or conditions that may cause or
result in damage to your system, and which may cause your system to malfunction.
DANGER
DANGER boxes contain information about actions or conditions that may cause or
result in injury to personnel, and which may cause damage to your system and/or
cause your system to malfunction.
Your fryer is equipped with automatic safety features:
1. High-temperature detection shuts off gas to the burner assembly should the controlling
thermostat fail.
2. A safety circuit on units with filter systems prevents burner ignition with the drain valve open.
The controller is equipped with a lithium battery. Replace battery with Panasonic CR2032 3V lithium
battery, part number 8074674 only. Use of another battery may present a risk of fire or explosion.
The battery can be purchased from your Factory Authorized Servicer.
CAUTION
Battery may explode if mistreated. Do not recharge, disassemble or dispose of in
fire.
1.3 Information for the FQ4000 Touchscreen Controllers
FCC COMPLIANCE
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been
shown to meet the Class B limits. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generate, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of the equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own expense.
The user is cautioned that any changes or modifications not expressly approved by the party re-
sponsible for compliance could void the user's authority to operate the equipment.
If necessary, the user should consult the dealer or an experienced radio and television technician
for additional suggestions.
1-3
The user may find the following booklet prepared by the Federal Communications Commission
helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available
from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.
1.4 European Community (CE) Specific Information
The European Community (CE) has established certain specific standards regarding equipment of
this type. Whenever a conflict exists between CE and non-CE standards, the information or
instructions concerned are identified by means of shadowed boxes.
1.5 Installation, Operating, and Service Personnel
Operating information for Frymaster equipment has been prepared for use by qualified and/or
authorized personnel only, as defined in Section 1.6. All installation and service on Frymaster
equipment must be performed by qualified, certified, licensed, and/or authorized
installation or service personnel, as defined in Section 1.6.
1.6 Definitions
QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL
Qualified/authorized operating personnel are those who have carefully read the information in this
manual and have familiarized themselves with the equipment functions, or who have had previous
experience with the operation of the equipment covered in this manual.
QUALIFIED INSTALLATION PERSONNEL
Qualified installation personnel are individuals, firms, corporations, and/or companies which, either
in person or through a representative, are engaged in and are responsible for the installation of
gas-fired appliances. Qualified personnel must be experienced in such work, be familiar with all gas
precautions involved, and have complied with all requirements of applicable national and local
codes.
QUALIFIED SERVICE PERSONNEL
Qualified service personnel are those who are familiar with Frymaster equipment and who have
been authorized by Frymaster, L.L.C. to perform service on the equipment. All authorized service
personnel are required to be equipped with a complete set of service and parts manuals, and to
stock a minimum amount of parts for Frymaster equipment. A list of Frymaster Factory Authorized
Servicers (FAS’s) is located on the Frymaster website at www.frymaster.com. Failure to use quali-
fied service personnel will void the Frymaster warranty on your equipment.
1.7 Shipping Damage Claim Procedure
Your Frymaster equipment was carefully inspected and packed before leaving the factory. The
transportation company assumes full responsibility for safe delivery upon its acceptance of the
equipment for transport.
What to do if your equipment arrives damaged:
1. File a claim for damages immediately, regardless of the extent of damages.
2. Inspect for and record all visible loss or damage, and ensure that this information is noted
on the freight bill or express receipt and is signed by the person making the delivery.
1-4
3. Concealed loss or damage that was unnoticed until the equipment was unpacked should be
recorded and reported to the freight company or carrier immediately upon discovery. A
concealed damage claim must be submitted within 15 days of the date of delivery. Ensure that
the shipping container is retained for inspection.
Frymaster DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS
INCURRED IN TRANSIT.
1.8 Reading Model Numbers
1-5
1.9 Parts Ordering and Service Information
For non-routine maintenance or repairs, or for service information, contact your local Frymaster
Authorized Servicer (FAS). In order to assist you quickly, the Frymaster Authorized Servicer (FAS) or
Service Department representative requires certain information about your equipment. Most of
this information is printed on a data plate affixed to the inside of the fryer door. Part numbers are
found in the Parts Manual. Parts orders may be placed directly with your local FAS or distributor. A
list of Frymaster Factory Authorized Servicers (FAS’s) is located on the Frymaster website at
www.frymaster.com. If you do not have access to this list, contact the Frymaster Service Depart-
ment at 1-800-551-8633 or 1-318-865-1711.
Service information may be obtained by contacting your local FAS/Distributor. Service may also be
obtained by calling the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711 or by
email at [email protected]. When requesting service or ordering parts, please have the
following information ready:
Model Number ______________________________
Serial Number _______________________________
Voltage ______________________________________
Type of Gas __________________________________
Nature of the Problem _______________________
______________________________________________
______________________________________________
Item Part Number ___________________________
Quantity Needed ____________________________
In addition to the model number, serial number, and type of gas, please be prepared to describe
the nature of the problem and have ready any other information that you think may be helpful in
solving your problem.
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.
2-1
FILTERQUICK™ FQG30-T TACO BELL GAS FRYER
CHAPTER 2: INSTALLATION INSTRUCTIONS
2.1 General Installation Requirements
Proper installation is essential for the safe, efficient, trouble-free operation of this appli-
ance.
Qualified, licensed, and/or authorized installation or service personnel, as defined in Section
1.6 of this manual, should perform all installation and service on Frymaster equipment.
Conversion of this appliance from one type of gas to another should only be performed by
qualified, licensed, and/or authorized installation or service personnel as defined in Section
1.6 of this manual.
Failure to use qualified, licensed, and/or authorized installation or service personnel (as de-
fined in Section 1.6 of this manual) to install, convert to another gas type or otherwise ser-
vice this equipment will void the Frymaster warranty and may result in damage to the
equipment or injury to personnel.
Where conflicts exist between instructions and information in this manual and local or na-
tional codes or regulations, installation and operation shall comply with the codes or regula-
tions in force in the country in which the equipment is installed.
Service may be obtained by contacting your local Frymaster Dean Factory Authorized Ser-
vicer.
DANGER
Building codes prohibit a fryer with its open tank of hot oil being installed beside
an open flame of any type, including those of broilers and ranges.
Upon arrival, inspect the fryer carefully for visible or concealed damage. (See Shipping Damage
Claim Procedure in Section 1.7 of this manual.)
2.1.1 Clearance and Ventilation
The fryer(s) must be installed with a 6” (150 mm) clearance at both sides and back when installed
adjacent to combustible construction; no clearance is required when installed adjacent to
noncombustible construction. A minimum of 24” (600 mm) clearance should be provided at the
front of the fryer.
WARNING
Do not block the area around the base or under the fryers.
2-2
DANGER
No structural material on the fryer should be altered or removed to accommo-
date placement of the fryer under a hood. Questions? Call the Frymaster Dean
Service Hotline at 1-800-551-8633.
One of the most important considerations of efficient fryer operation is ventilation. Make sure the
fryer is installed so that products of combustion are removed efficiently, and that the kitchen
ventilation system does not produce drafts that interfere with burner operation.
The fryer flue opening must not be placed close to the intake of the exhaust fan, and the fryer must
never have its flue extended in a “chimney” fashion. An extended flue will change the combustion
characteristics of the fryer, causing longer recovery time. It also frequently causes delayed ignition.
To provide the airflow necessary for good combustion and burner operation, the areas surrounding
the fryer front, sides, and rear must be kept clear and unobstructed.
DANGER
This appliance must be installed with sufficient ventilation to prevent the
occurrence of unacceptable concentrations of substances harmful to the health
of personnel in the room in which it is installed.
Fryers must be installed in an area with an adequate air supply and adequate ventilation. Adequate
distances must be maintained from the flue outlet of the fryer to the lower edge of the ventilation
filter bank. Filters should be installed at an angle of 45º. Place a drip tray beneath the lowest edge
of the filter. For U.S. installation, NFPA standard No. 96 states, “A minimum distance of 18 in. (450
mm) should be maintained between the flue outlet and the lower edge of the grease filter.”
Frymaster recommends that the minimum distance be 24 in. (600 mm) from the flue outlet to the bottom
edge of the filter when the appliance consumes more than 120,000 BTU per hour.
For installations in the United States, information on construction and installation of ventilating
hoods can be found in the NFPA standard cited above. A copy of the standard may be obtained
from the National Fire Protection Association, Battery March Park, Quincy, MA 02269.
2.1.2 National Code Requirements
The type of gas for which the fryer is equipped is stamped on the data plate attached to the inside
of the fryer door. Connect a fryer stamped “NAT” only to natural gas, those stamped “PRO” only to
propane gas, and those stamped “MFG” only to manufactured gas.
Installation shall be made with a gas connector that complies with national and local codes, and,
where applicable, CE codes. Quick-disconnect devices, if used, shall likewise comply with national,
local, and, if applicable, CE codes. In the absence of local codes, installation must conform to the
national Fuel Gas Code, ANSI Z223.1/NFPA 54 or the Natural Gas and Propane Installation code,
CSA B149.1, as applicable including:
2-3
1. The appliance and its individual shutoff valve must be disconnected form the gas supply
piping system during any pressure testing of the system at test pressures in excess of ½ psi
(3.5 kPa).
2. The appliance must be isolated from the gas supply piping system by closing its individual
manual shutoff valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than ½ psi (3.5 kPa).
2.1.3 Electrical Grounding Requirements
All electrically operated appliances must be grounded in accordance with all applicable national and
local codes, and, where applicable, CE codes. In the absence of local codes, the appliance must be
grounded in accordance with National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA C22.2, as applicable. All units (cord connected or permanently connected) should be
connected to a grounded power supply system. A wiring diagram is located on the inside of the
fryer door. Refer to the rating plate on the inside of the fryer door for proper voltages.
DANGER
This appliance is equipped with a special (grounding) plug for your protection
against electrical shock, and must be plugged directly into a properly grounded
receptacle. Do not cut, remove, or otherwise bypass the grounding prong on this
plug!
DANGER
This appliance requires electrical power for operation. Place the gas control
valve in the OFF position in case of a prolonged power outage. Do not attempt to
operate this appliance during a power outage.
WARNING
To ensure the safe and efficient operation of the fryer and hood, the electrical
plug for the 120-volt line, which powers the hood, must be fully engaged and
locked in its pin and sleeve socket.
2.1.4 Australian Requirements
To be installed in accordance with AS 5601, local authority, gas, electricity, and any other relevant
statutory regulations.
If casters are fitted, the installation must comply with AS5601 and AS1869 requirements.
2.2 Caster Installation
On an appliance with casters; the installation shall be made with a connector that complies with the
Standard for Moveable Gas Appliances, ANSI Z21.69 • CSA 6.16, and a quick disconnect device that
2-4
complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 • CSA
6.9.
The front right caster may be locked with setscrews that may need to be loosened to move into
place. Once in place, the caster setscrews can be locked with the caster wheel parallel to the fryer
from front to back to ease moving the fryer in and out of the hood for cleaning and preventing the
caster from hitting the oil reservoir.
2.3 Pre-Connection Preparations
DANGER
DO NOT connect this appliance to the gas supply before completing each step in
this section.
After the fryer has been positioned under the exhaust hood, ensure the following has been
accomplished:
1. Adequate means must be provided to limit the movement of fryers without depending upon
the gas line connector and the quick-disconnect device or its associated piping to limit the
appliance movement. If a flexible gas hose is used, a restraining cable must be connected at all
times when the fryer is in use. The restraining cable and installation instructions are packed
with the flexible hose in the accessories box that was shipped with your unit.
DANGER
The appliance area must be kept free and clear of combustible material at all
times.
2. Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the
hood be 24 in. (600 mm) when the appliance consumes more than 120,000 BTU per hour.
3. Test the fryer electrical system:
a. Plug the fryer electrical cord(s) into a grounded electrical receptacle. NOTE: To ensure the
safe and efficient operation of the fryer and hood, the electrical plug for the 100 volt
to120-volt line, which powers the hood, must be fully engaged and locked in its pin
and sleeve socket.
b. Place the power switch in the ON position.
For fryers having controllers, verify that the display indicates the controller is on.
If the store is equipped with a hood interlock system, the hood exhaust fan should be
on. If not, the store hood interlock system is improperly wired and must be corrected.
c. Place the fryer power switch in the OFF position. Verify that the display indicates OFF. The
hood exhaust system should be off when all controllers display OFF.
4. Refer to the data plate on the inside of the fryer door to determine if the fryer burner is
configured for the proper type of gas before connecting the fryer quick-disconnect device or
piping from the gas supply line.
5. Verify the minimum and maximum gas supply pressures for the type of gas to be used in
accordance with the accompanying tables and the data plate on the inside of the fryer door.
2-5
6. For fryers equipped with a built-in filtration system (FQG30-T models) plug the electrical cord(s) into
a power receptacle behind the fryer.
2.4 Connection to Gas Line
DANGER
Before connecting new pipe to this appliance, the pipe must be blown out thor-
oughly to remove all foreign material. Foreign material in the burner and gas
controls will cause improper and dangerous operation.
DANGER
The appliance and its individual shutoff valve must be disconnected from the gas
supply piping system during any pressure testing of the system at test pressures
in excess of ½ PSI (3.45 kPa, 13.84 inches W.C.) to avoid damage to the fryer’s gas
tubes and gas valve(s).
Non-CE Standard for Gas Pressure
Fryer Model FQG30-T
Gas Type Nat
(Natural)
LP
(Propane)
Incoming Min Pressure
WC/kPa/mbar
6/1.49/14.93 11/2.74/27.37
Incoming Max Pressure
WC/kPa/mbar
14/3.48/34.84 14/3.48/34.84
Orifice Size (mm) 3.18 2.10
Number of Orifices 22
Burner Manifold Pressure
WC/kpa
3.00/0.73 8.25/2.5
(1) mbar = 10,2 mm H2O
CE Standard for Gas Pressure
Fryer Model FQG30-T
Gas Type G20
Natural
Gas
Lacq
G25
Natural
Gas
Gro-
nique
G30
Butane
/Propan
e
G31
Propane
Incoming Min Pressure
(mbar)
20 20 28/30 37
Incoming Max Pressure
(mbar)
20 25 50 50
Orifice Size (mm) 3.18 3.18 1.95 1.95
Number of Orifices 2 2 2 2
Regulator Pressure Full Vat
(mbar)
7 10 17 20.6
Regulator Pressure Dual Vat
(mbar)
8 11.2 17 20.6
Burner Manifold Pressure
(mbar) Full Vat
7 10 17 20.6
Burner Manifold Pressure
(mbar) Dual Vat
8 11.2 17 20.6
(1) mbar = 10,2 mm H2O
Korea Standard for Gas Pressure
Fryer Model FQG30-T
Gas Type LNG
(Natural)
LPG
(Propane)
Incoming Min Pressure
WC/kpa/mbar
4/1.00/10.00 9.2/2.30/23.00
Incoming Max Pressure
WC/kpa/mbar
10/2.50/25.00 13.2/3.30/33.00
Orifice Size (mm) 3.18 2.10
Number of Orifices 22
Burner Manifold Pressure
WC/kPa
3.00/0.73 8.25/2.5
(
1
)
mbar = 10
,
2 mm H2O
2-6
DANGER
The appliance must be isolated from the gas supply piping system by closing its
individual manual shutoff valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than ½ PSI (3.45 kPa, 13.84 inches
W.C.)
DANGER
“Dry-firing” your unit will cause damage to the frypot and can cause a fire. Al-
ways ensure that cooking oil or water is in the frypot before firing the unit.
DANGER
All connections must be sealed with a joint compound suitable for the gas being
used and all connections must be tested with a solution of soapy water before
lighting any pilots.
Never use matches, candles, or any other ignition source to check for leaks. If
gas odors are detected, shut off the gas supply to the appliance at the main shut-
off valve and immediately contact the local gas company or an authorized ser-
vice agency for service.
The size of the gas line used for installation is very important. If the line is too small, the gas
pressure at the burner manifold will be low. This may cause slow recovery and delayed ignition.
The incoming gas supply line should be
a minimum of 1½” (38 mm) in diameter.
Refer to the chart below for the
minimum sizes of connection piping.
The FQG30-T™ gas fryer has received
the CE mark for the countries and gas
categories indicated in the table on the
following page. NOTE: The nominal
heat input (QN) is 21kW except for AT,
DE, LU and category 3P/B, which is
23kW.
Gas Connection Pipe Sizes
(Minimum incoming pipe size should be 1 1/2" (41 mm))
Natural 3/4" (22 mm) 1" (28 mm) 1 1/4" (36 mm)
Propane 1/2" (15 mm) 3/4" (22 mm) 1" (28 mm)
Manufactured 1" (28 mm) 1 1/4" (36 mm) 1 1/2" (41 mm)
Gas Single Unit 2 - 3 Units 4 or more
units*
* For distances of more than 20 feet (6 m) and/or more than 4
fittings or elbows, increase the connection by one pipe size.
2-7
COUNTRIES CATEGORIES GAS PRESSURE (MBAR)
AUSTRIA (AT) II2H3B/P G20 20
G30, G31 50
BELGIUM (BE) I2E(R)B G20, G25 20, 25
I3+ G30, G31 28-30, 37
BULGARIA (BG), CROATIA
(HR), FINLAND (FI),
ROMANIA (RO), SLOVENIA
(SI), TURKEY (TR)
II2H3B/P
G20 20
G30, G31 30
ESTONIA (EE),
LATVIA (LV) I2H G20 20
FRANCE (FR)
II2Esi3+ G20, G25 20, 25
G30, G31 28-30, 37
II2Esi3P G20, G25 20, 25
G31 50
GERMANY (DE) II2ELL3B/P G20, G25 20
G30, G31 50
I3P G31 50
HUNGARY (HU) II2HS3B/P G25 25
G30, G31 50
CYPRUS (CY), CZECH
REPUBLIC (CZ), GREECE
(GR),
IRELAND (IE), ITALY (IT),
PORTUGAL (PT),
SLOVAKIA (SK),
SPAIN (ES),
UNITED KINGDOM (GB)
II2H3+
G20 20
G30, G31 28-30, 37
LUXEMBOURG (LU) II2E3B/P G20, G25 20
G30, G31 50
NETHERLANDS (NL) II2L3B/P G25 25
G30, G31 30
ICELAND (IS)
MALTA (MT),
NORWAY (NO),
I3B/P G30, G31 30
POLAND (PL) II2E3B/P G20, G25 20
G31 37
SWITZERLAND (CH)
II2H3+ G20 20
G30, G31 28-30, 37
II2H3B/P G20 20
G30, G31 50
DENMARK (DK), SWEDEN
(SE), LITHUANIA (LT)
II2H3B/P G20 20
G30, G31 30
I2H G20 20
NOTICE- Australia Only
The air pressure switch on the combustion blower should read: Full Vat units-
122pa (0.5 inches W.C.) and for Split Vat units-180pa (0.72 inches W.C.).
CE Approved Gas Categories by Country
2-8
CE Standard
Required airflow for the combustion air supply is 2m3/h per kW.
1. Connect the quick-disconnect hose to the fryer quick-disconnect fitting under the front of the
fryer and to the building gas line.
NOTE: Some fryers are configured for a rigid connection to the gas supply line. These units are
connected to the gas supply line at the rear of the unit.
When using thread compound, use very small amounts on male threads only. Use a pipe
thread compound that is not affected by the chemical action of LP gases (Loctite™ PST56765
Sealant is one such compound). DO NOT apply compound to the first two threads. Doing so
may allow some of the compound to enter the gas stream, resulting in clogging of burner
orifices and/or the control valve.
2. Open the gas supply to the fryer and check all piping, fittings, and gas connections for leaks. A
soap solution should be used for this purpose.
3. Light the fryer following the procedures that are described in the “Lighting Instructions” found
in Chapter 3 of this manual.
DANGER
“Dry-firing” your unit will cause damage to the frypot and can cause a fire.
Always ensure that cooking oil or water is in the frypot before firing your unit.
4. The burner manifold pressure should be checked at this time by the local gas company or an
authorized service agent. The tables on page 2-5 list the burner manifold gas pressures for the
various gas types that can be used with this equipment. Also verify the pressures, on the rating
plate, inside the fryer door
5. Check the programmed temperature thermostat setting by pressing the temperature button.
2.5 Converting to Another Gas Type
DANGER
This appliance was configured at the factory for a specific type of gas. Converting from
one type of gas to another requires the installation of specific gas-conversion compo-
nents. Conversion instructions are included with conversion kits.
Switching to a different type of gas without installing the proper conversion
components may result in fire or explosion. NEVER ATTACH THIS APPLIANCE TO A GAS
SUPPLY FOR WHICH IT IS NOT CONFIGURED!
Conversion of this appliance from one type of gas to another should only be performed
by qualified, licensed, and authorized installation or service personnel, as defined in
Section 1.6 of this manual.
2-9
FQG30-T™ gas fryers manufactured for Non-CE countries use different burners for each type gas.
The burners in fryers built for propane gas have a special gray-colored coating on the burner tiles
to enable them to withstand the higher caloric value of the propane gas. Burners designed for use
in propane units may be used in natural gas applications, but not vice versa.
Non-CE Gas Conversion Kits
Natural Gas to Propane (LP) Gas Propane (LP) Gas to Natural Gas
Full Vat: PN 826-2965 Full Vat: PN 826-2967
Dual Vat: PN 826-2966 Dual Vat: PN 826-2968
Non-CE Gas Conversion Kits for Australia
Natural Gas to Propane (LP) Gas Propane (LP) Gas to Natural Gas
Full Vat: PN 826-2969 Full Vat: PN 826-2971
Dual Vat: PN 826-2970 Dual Vat: PN 826-2972
Units manufactured for export to CE countries are equipped with “universal” burners that may be
used with either Natural (G20, G25) gas or Butane (G30) and Propane (G31) gases.
CE Gas Conversion Kits for Units with Gas Valve 810-1715
G20 or G25 (Natural) to G30 or G31 Gas: G30 or G31 to G20 or G25 (Natural) Gas:
PN 826-2975 PN 826-2976
CE GAS CONVERSION INSTRUCTIONS
1. Between G20- and G25-type Natural Gas, adjust the gas pressure at the regulator. (Refer to the
CE Standard Burner Manifold Gas Pressure Chart.) Do not change the orifice.
2. Between a 2nd family (G20 or G25) and a 3rd family gas (G30 Butane or G31 Propane):
a. Change the orifices.
b. Adjust the manifold pressure.
3. Remove the old rating plate and return to Frymaster. Affix the new rating plate included with
the conversion kit in place of the old rating plate stating the gas has been converted.
4. If the destination language changes, replace the rating plate. Call your local service agency or
KES for a label kit. The language of reference will be on the corner of the label.
2.6 After Fryers are Positioned at the Frying Station
DANGER
No structural material on the fryer should be altered or removed to accommodate placement of
the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.

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