Westermo 6642-22201 User manual

Industrial Ethernet
SHDSL extender
www.westermosales.com
DDW-222
12T X R X DSL
REV.A 6642-22201 2008.04 Mälartryck AB, Eskilstuna, Sweden
©Westermo Te l e i n d u s t r i AB
User Guide
6642-22201
DDW-222
Wolverine series

26642-22201
Legal information
The contents of this document are provided “as is”. Except as required by applicable
law, no warranties of any kind, either express or implied, including, but not limited to,
the implied warranties of merchantability and fitness for a particular purpose, are made
in relation to the accuracy and reliability or contents of this document. Westermo
reserves the right to revise this document or withdraw it at any time without prior
notice.
Under no circumstances shall Westermo be responsible for any loss of data or income
or any special, incidental, and consequential or indirect damages howsoever caused.
More information about Westermo can be found at the following Internet address:
http://www.westermo.com
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Safety
Before installation:
Read this manual completely and gather all information on the unit. Make sure that
you understand it fully. Check that your application does not exceed the safe oper-
ating specifications for this unit.
This unit should only be installed by qualified personnel.
This unit should be built-in to an apparatus cabinet, or similar, where access is
restricted to service personnel only.
The power supply wiring must be sufficiently fused, and if necessary it must be
possible to disconnect manually from the power supply. Ensure compliance to
national installation regulations.
This unit uses convection cooling. To avoid obstructing the airflow around the unit,
follow the spacing recommendations (see Cooling section).
Before mounting, using or removing this unit:
Prevent access to hazardous voltage by disconnecting the unit from power supply.
Warning! Do not open connected unit. Hazardous voltage may occur within this
unit when connected to power supply.
Care recommendations
Follow the care recommendations below to maintain full operation of unit and to fulfil
the warranty obligations.
This unit must not be operating with removed covers or lids.
Do not attempt to disassemble the unit. There are no user serviceable parts inside.
Do not drop, knock or shake the unit, rough handling above the specification may cause
damage to internal circuit boards.
Do not use harsh chemicals, cleaning solvents or strong detergents to clean the unit.
Do not paint the unit. Paint can clog the unit and prevent proper operation.
Do not expose the unit to any kind of liquids (rain, beverages, etc). The unit is not water-
proof. Keep the unit within the specified humidity levels.
Do not use or store the unit in dusty, dirty areas, connectors as well as other mechanical
part may be damaged.
If the unit is not working properly, contact the place of purchase, nearest Westermo dis-
tributor office or Westermo Te c h support.
A readily accessible disconnect device shall be incorporated external to the equipment.
This unit may have hot surfaces when used in high ambient temperature.
Maintenance
No maintenance is required, as long as the unit is used as intended within the specified
conditions.
!
!
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Agency approvals and standards compliance
FCC Part 15.105 Notice: This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
in a residential installation. This equipment generates, uses and can radiate
radio frequency energy and, if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a partic-
ular installation. If this equipment does cause harmful interference to radio
or television reception, which can be determined by turning the equipment
off and on, the user is encouraged to try to correct the interference by
one or more of the following measures:
… Reorient or relocate the receiving antenna
… Increase the separation between the equipment and receiver
… Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected
… Consult the dealer or an experienced radio/TV technician for help.
Ty p e Approved
Agency/ W- m o Approval / Compliance
EMC W-mo EN 61000-6-2, Immunity industrial environments
W-mo E N 55024, Immunity IT equipment
W-mo E N 61000-6-4, Emission industrial environments
W-mo F CC part 15 Class A
W-mo E N 50121-4, Railway signalling and telecommunications
apparatus
Safety W-mo EN 60950-1, IT equipment
SHDSL NEMKO ITU-T G.991.2
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Declaration of Conformity
Westermo Teleindustri AB
Declaration of conformity
Org.nr/
Postadress/Postal address Tel. Telefax Postgiro Bankgiro Corp. identity number Registered office
S-640 40 Stora Sundby 016-428000 016-428001 52 72 79-4 5671-5550 556361-2604 Eskilstuna
Sweden Int+46 16428000 Int+46 16428001
The manufacturer
Westermo Teleindustri AB
SE-640 40 Stora Sundby, Sweden
Herewith declares that the product(s)
Type of product Model Art no Installation manual
DIN-rail Wolverine series DDW-22x
3642-02xx 6642-22xxx
is in conformity with the following EC directive(s).
No Short name
89/336/EEG Electromagnetic Compatibility (EMC)
73/23/EEG Low Voltage Directive - LVD
References of standards applied for this EC declaration of conformity.
No Title Issue
EN 61000-6-2 Immunity for industrial environments 2 (2001)
EN 61000-6-1 Immunity for residential, commercial and light-
industrial environments
1 (2001)
EN 55024 Information technology equipment – Immunity 1 (1998)
EN 50121-4 Railway applications – Electromagnetic compatibility
– Emission and Immunity of the signalling and
telecommunications apparatus
EN 61000-6-4 Emission standard for industrial environments 1 (2001)
EN 60950 Safety of information technology equipment 6 (2006)
The last two digits of the year in which the CE marking was affixed: 08
Herewith declares that product(s) listed above is in conformity with
No Title Issue
FCC part 15 Class A Radio frequency devices
Pierre Öberg
Technical Manager
14th April 2008
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Ty p e tests and environmental conditions
Phenomena Test Description Test levels
ESD EN 61000-4-2 Enclosure contact ± 6 kV
Enclosure air ± 8 kV
RF field AM modulated IEC 61000-4-3 Enclosure 20 V/m 80% AM (1 kHz), 80 – 1000 MHz
10 V/m 80% AM (1 kHz), 1400 – 2100 MHz
5 V/m 80% AM (1 kHz), 2100 – 2500 MHz
1 V/m 80% AM (1 kHz), 2500 – 2700 MHz
Fast transient EN 61000-4-4 Signal ports ± 2 kV
Power ports ± 2 kV
Surge EN 61000-4-5 Signal ports balanced ± 2 kV line to earth, ± 1 kV line to line
Power ports ± 2 kV line to earth, ± 2 kV line to line
RF conducted EN 61000-4-6 Signal ports 10 V 80% AM (1 kHz), 0.15 – 80 MHz
Power ports 10 V 80% AM (1 kHz), 0.15 – 80 MHz
Power frequency magnetic
field
EN 61000-4-8 Enclosure 300 A/m
Pulse magnetic field EN 61000-4-9 Enclosure 300 A/m
Mains freq. 50 Hz EN 61000-4-16 Signal ports 100 V 50 Hz line to earth
Mains freq. 50 Hz SS 436 15 03 Signal ports 250 V 50 Hz line to line
Voltage dips and inter-
ruption
EN 61000-4-29 DC power ports 10 & 100 ms, interruption
10 ms, 30% reduction
10 ms, 60% reduction
+20% above & –20% below rated voltage
Radiated
emission
EN 55022 Enclosure Class A
FCC part 15 Class A
Conducted emission EN 55022 DC power ports Class B
Dielectric strength EN 60950 Signal port to other
isolated ports
1500 Vrms 50 Hz 1 min
Power port to other
isolated ports
2000 Vrms 50 Hz 1 min
Te m p e r a t u r e O p e r a t i n g - 4 0 t o + 1 5 8 º F
Storage & Transport -40 to +158ºF
Humidity Operating 5 to 95% relative humidity
Storage & Tr a n s p o r t 5 to 95% relative humidity
Altitude Operating 6562 ft. / 70 kPa
Reliability prediction
(MTBF)
MIL-HDBK- 217F Operating 700 000 hours @ 77°F
Service life Operating 10 year
Vibration IEC 60068-2-6 Operating .3 in., 5 – 8 Hz 2 g, 8 – 500 Hz
Shock IEC 60068-2-27 Operating 15 g, 11 ms
Enclosure UL 94 Aluminium/Zink Flammability class V-0
Dimension W x H x D5.3 x 4.1 x 4.8 in.
Weight 1.5 kg
Degree of protection IEC 529 Enclosure IP40
Cooling Convection
Mounting Horizontal on 1.4 in. DIN-rail
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Description
The DDW-222 is an Industrial Ethernet SHDSL extender with support for redundancy.
The redundant protocol can be used ether on the SHDSL interface or on the built-in
Ethernet switch. Also included are a RS-232 serial adapter and a 10-port Virtual Com
re-director software. The protocols used for network communication is UDP or TCP.
This allows the serial interface to be setup as a TCP-server or -client as well as an UDP
unit. Our unique FRNT (Fast Recovery of Network Topology) technology is the fastest
protocol on the market to re-configure a network in the event of any failure of a link or
hardware. SHDSL represents the best of several symmetric DSL technologies. This unit
provides the ability to reuse existing twisted copper pair with data rates from 192 kbit/s
to 5.7 Mbit/s in both directions. The DDW-222 makes it possible to communicate over
10 km (6.2 miles) on twisted pair cable.
The DDW-222 is a bridge not router and so is simple to install. All configuration is done
using a web interface. The DIN rail mounted DDW-222 is designed for harsh environ-
ments and can be used in industrial and railway applications. It can be powered from two
separate supplies and handle an operating voltage range of 16 – 60 VDC.
RS-232 serial adapter …
10 port Virtual Com software …
Redundant protocol (FRNT) on SHDSL or on the Ethernet switch …
192 kbit/s to 5.7 Mbit/s …
Over 10 km (6.2 miles) on twisted pair …
Daisy chain SHDSL applications …
Wide temperature range (–40 to +70°C) (–40 to 158°F) …
Total galvanic isolation & transient protection …
Industrial and Rail EMC approvals …
Redundant power and wide DC input range …
Configuration using web interface …
Integrated 4-port Ethernet switch with 10/100Base-T/TX …
Auto MDI/MDI-X …
Auto speed on SHDSL with reliable, normal or high-speed mode …
Comprehensive statistics …
• SHDSL • Ethernet
SNMP support …
Extensive line protection with over-current / voltage suppression …
Diagram showing speed versus distance
DDW-222 @ 0.5 mm2DDW-222 @ 0.4 mm2
Speed bit/s Distance metre / miles Distance metre / miles
192000 10000 / 6.21 6450 / 4.00
1024000 7650 / 4.75 4850 / 3.01
1280000 7050 / 4.38 4700 / 2.92
2304000 5950 / 3.69 4150 / 2.58
3328000 4900 / 3.04 3700 / 2.30
4544000 4250 / 2.64 3150 / 1.95
5696000 3650 / 2.26 2800 / 1.73
Distance is tested
without noise.
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Interface specifications
Power
Rated voltage 20 to 48 VDC
Operating voltage 16 to 60 VDC
Rated current 300 mA @ 20 VDC
150 mA @ 48 VDC
Rated frequency DC
Inrush current, I2t 3.1 A2s
Startup current* 400 mA
Polarity Reverse polarity protected
Redundant power input Ye s
Isolation to Ethernet, SHDSL, RS-232
Connection Detachable screw terminal
Connector size 0.2 – 2.5 mm2 (AWG 24 – 12)
Shielded cable Not required
* If external power supply is used it must meet specified inrush current.
SHDSL
Electrical specification ITU-T G.991.2 Annex B
Data rate 192 kbit/s to 5696 kbit/s
Protocol EFM according to IEEE 802.3-2004
Tr a n s m i s s i o n range According to ITU-T G.991.2 depending on the line quality
Protection Overcurrent / overvoltage protection circuit and varistor
Isolation to Power, Ethernet, RS-232
Connection Detachable screw terminal
Connector size 0.2 – 2.5 mm2 (AWG 24 – 12)
Shielded cable Not required
Number of ports 2
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Ethernet TX
Electrical specification IEEE std 802.3 2000 Edition
Data rate 10 Mbit/s, 100 Mbit/s, manual or auto
Duplex Full or half
Tr a n s m i s s i o n range 100 m / 328 ft
Isolation to Power, SHDSL, RS-232
Connection RJ-45
Shielded cable Not required, except when installed in Railway applications as
signalling and telecommunications apparatus and located close
to rails**
Number of ports 4 ports marked as 1, 2, 3, 4
** To minimise the risk of interference, a shielded cable is recommended when the cable is located inside 3 m
boundary to the rails and connected to this port.
RS-232
Electrical specification EIA RS-232
Data rate 300 bit/s to 115.2 kbit/s
Data format 7 or 8 data bits, odd, even or none parity, 1 or 2 stop bits
Protocol Transparent, optimised by packing algorithm
Tr a n s m i s s i o n range 15 m / 49 ft
Isolation to Power, SHDSL, Ethernet TX
Connection 9-pin D-sub male (DTE)
Shielded cable Not required
Number of ports 1
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Power connection
Position Direction* Description
1 In + Voltage A
2 In + Voltage B
3 In Common
4 In Common
* Direction relative this unit
** To minimise the risk of interference, a shielded cable is recommended when the cable is located inside 3 m
boundary to the rails and connected to this port. The cable shield should be properly connected (360°) to an
earthing point within 1 m from this port. This earthing point should have a low impedance connection to the con-
ductive enclosure of the apparatus cabinet, or similar, where the unit is built-in. This conductive enclosure should
be connected to the earthing system of an installation and may be directly connected to the protective earth.
Connections
DSL screw connector 1 & 2
Position Direction Description
1 In/Out 2-wire Receive/ Transmit SHDSL
2 In/Out 2-wire Receive/ Tr a n s m i t SHDSL
Ethernet TX connection
(RJ-45 connector) 1 – 4**
Position Direction* Description
1 In/Out TD+
2 In/Out TD–
3 In/Out RD+
4 – Not Connected
5 – Not Connected
6 In/Out RD–
7 – Not Connected
8 – Not Connected
CAT 5 cable is recommended.
Unshielded (UTP) or shielded (STP) connectors
can be used.
LED indicators
(for details see next page)
LED indicators, also
integrated in RJ-45 connector.
(for details see next page)
LED indicators
(for details see
next page)
Earth connect
RS-232
Position Direction* Description
1 - Not connected (DCD)
2 In Received data (RD)
3 Out Transmitted data (TD)
4 Out Data terminal ready (DTR)
5 - Signal ground (SG)
6 In Data Set Ready (DSR)
7 Out Request To Send (RTS)
8 In Clear To Send (CTS)
9 - Not connected (RI)
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LED indicators
LED Status Description
PWR OFF No power
ON (green) Booting ready, unit ready
ON (red) Unit is booting
FRNT OFF FRNT disabled
ON (green) FRNT enabled and unit is ring member, ring ok
Flashing (green) FRNT enabled and unit is focal point, ring ok
Flashing (red) FRNT error and unit is focal point, ring broken
ON (red) FRNT error according
to the following
1. If unit is ring member at least
one trunk port is down
2. If unit is focal point ring is not
intact
10/100BASE-TX
Port 1 – 4
Green LED
OFF No link
ON Link active
Flashing Traffic on link
10/100BASE-TX
Port 1 – 4
Ye l l o w LED
OFF No port alarm
ON Port alarm
TX OFF No serial data transmitted
Flashing (green) Serial data transmitted from the unit
RX OFF No serial data received
Flashing (green) Serial data received to the unit
DSL
Port 1 – 2
OFF No link
ON (green) Link established
ON (red) Unit is booting
Flashing (green) Link negotiation
Flashing (red)) Downloading firmware to DSL chip
RS-232 cable
The DDW-222 is supplied with a RS-232 cable which can be used to connect to external
equipment. The supplied cable is straight and is used to extend the serial port and has
the same pin out as described under RS-232 interface.
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The default configuration of the units allow for an Ethernet extension to be
made. Connect DSL 1 to DSL 2 on the following units to obtain a chain of
linked units.
DDW-222
12TXRX DSL
DDW-222
12TXRX DSL
DDW-222
12TXRX DSL
Daisy chain SHDSL Connection
Redundant SHDSL connection
The DDW-222 are available with redundant ring technology. This eliminates
network failure caused by communication failures on the ring ports. In a ring
application one unit must be configured as focal point, all other units will be
configured as members.
Connect DSL 1 to DSL 2 on the following units to obtain a chain of linked units.
DDW-222
12TXRX DSL
DDW-222
12TXRX DSL
DDW-222
12TXRX DSL
DDW-222
12TXRX DSL
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Configuration
The unit can easily be configured via the onboard Web based configuration tool. Local
IP addresses can also be configured by using the Westermo IP Config too. From the IP
Config tool it is then possible to browse into the unit for further configuration.
IP Address
When delivered, the default IP address of the DDW-200 is 192.168.2.200.
The default gateway is 192.168.2.200
If the default address of the unit is valid in the connected network it is possible to access
the unit directly from a web browser.
Change local IP address
The local address of DDW-2XX can be configured using the IP Configuration tool.
The IP Configuration program is available on the CD or for download from the
WESTERMO web page: http://www.westermo.com, (choose Downloads/Software/
Ethernet/Ethernet switches/)
Name: setup.exe
Install the software and start the application from a PC on the network connected to
where the DDW-2XX is installed. Make sure that the Default IP of the configuration soft-
ware (see figure below) is in the same subnet as your PC.
Note! If you are not sure about the subnet – consult your network administrator.
Note! IP Config version must be 9.8.5 or higher.
Figure 1
Help About
Scan for switches Close
Default IP:
Device list:
IPAdress Subnet Mask MAC Adress SW Ver Type Status
192. 168. 2. 60
192.168.2.200 255.255.255.0 00-07-7C-80-4A-6C 9.74 DDW-222
Mask:
255. 255. 255. 0
IP configuration
Note! If you are not
sure about the settings
- consult your network
administrator.
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By clicking the Scan for switches button the IP Configuration Software will detect the
Westermo switches on the network. The software will list all Westermo managed switch-
es or routers connected to the network. Information as in figure 1 will appear for each
detected unit connected to the same network as your PC.
If you only want to change the IP address and the subnet mask, this
can be done within the IP config tool.
1. Click the listed DDW-2XX that you wish to re-configure.
2. A pop-up screen will show with the message “Access switch via web”.
Click Cancel, figure 2.
3. Enter the preferred IP address, Subnet mask and IP gateway address, figure 3.
Click Set-button to confirm the settings in the unit, figure 3.
Click the Scan for switches button again and the settings you configured will appear in
the list. Now you can access the DDW-2XX via the browser for further configuration
by clicking the unit with an IP address that fits your subnet. Figure 2 will appear and now
you click the OK button and a web browser will be opened and redirected to the DDW-
2XX unit login page, figure 5.
Figure 2
Access switch via web?
CancelOK
IP configuration
Click the Close button to get back to main view.
Yo u will then be asked if you would like to quit.
Click the OK button, figure 4, and you will be
back to the main view of the IP Configuration
program (see figure 1).
Figure 3
Selected Device
192
DDW-222 configuration
IP adress:
IP gateway adress:
IP gateway adress:
Subnet mask:
MAC adress:
Host name:
Location:
168 2 200
192 168 2 200
255
Westermo
location
00 07 7C 80 4A 6C
255 255 0
Set Close
You have set new parameters on the switch. The switch must be restarted in order for the new parameters to take effect (except IP address change). Type cancel to return to
selected dialog or OK if you still want to quit.
CancelOK
IP configuration
Figure 4
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The unit can be easily configured via the on-board Web based configuration tool.
The network interface and switch properties can be configured and stored.
The Web tool also has an extended integrated help function describing all
configuration options.
Note! Max 10 characters can be used in the login.
Note! For login the following characters are not valid.
ASCII 34 = "
ASCII 35 = #
ASCII 39 = ’’
ASCII 40 = (
ASCII 92 = \
Simple Network Management Protocol (SNMP)
The DDW-2XX supports Simple Network Management Protocol version 1 and 2c
(SNMPv1 and SNMPv2c). SNMP is an Internet standard protocol (IP) developed to
manage IP nodes (servers, workstations, routers, switches and hubs etc.) on an
Ethernet network.
SNMP enables network administrators and control engineers to manage network
performance, find and solve network problems, and plan for network growth.
The DDW-2XX MIB’s are divided into groups allowing the SNMP manager to poll
the SNMP agents for information.
Figure 5
Log in via Web
Yo u will be prompted with a Login screen where
the default settings for Username and Password are:
Username: admin
Password: westermo
Westermo - location - Provided by Westermo
http://192.168.2.220/conf/p.cgi Google
File Edit View Favorites Tools Help
Home Print Page Tools
Westermo - location Feeds (J)
Feeds (J)
Done Internet
Username:
Password:
Login
L o g i n
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Factory default
It is possible to set the unit to factory default settings by using two Ethernet cables and
connect to the unit.
To set the unit to factory default do the following:
1. Connect Ethernet cable from port 1 to port 3.
2. Connect Ethernet cable from port 2 to port 4.
3. Power up the unit.
4. Wait for the unit to start up. Control that the PWR led is flashing green.
The PWR flashing indicates that the unit will be set to factory default.
5. Remove the Ethernet cables, the unit will automatically start with factory
default settings.
Note! The Ethernet cables must be removed within 30 seconds from power up
or the unit will do a normal start up.
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Removal
Press down the support at the back of the unit using
a screwdriver. See figure.
Mounting
This unit should be mounted on 1.4 in. DIN-rail, which is
horizontally mounted inside an apparatus cabinet or similar.
Snap on mounting, see figure. 1.4 in. DIN-
rail shall be mounted with a maximum distance
of 2.8 in. between the mounting points.
CLICK!
PWR
FRNT
10/100 BASE-TX
1
3
2
4
DSL 1
DSL 2
POWER
DSL 1DSL 2
This unit can also be wall-mounted, see figure.
PWR
FRNT
10/100 BASE-TX
1
3
2
4
DSL 1
DSL 2
POWER
DSL 1DSL 2
PWR
FRNT
10/100 BASE-TX
1
3
2
4
DSL 1
DSL 2
POWER
DSL 1DSL 2
25 mm
25 mm
Cooling
This unit uses convection cooling. To avoid
obstructing the airflow around the unit,
use the following spacing rules. Minimum
spacing 25 mm (1.0 inch) above /below
the unit. Spacing is recommended for the
use of unit in full operating temperature
range and service life.
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