Westermo Viper-208-TBN Series User manual

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OS
Viper-208-TBN Series
Managed EN 50155 Backbone Routing Switch

Table of Contents
1. General Information ........................................................................ 3
1.1. Legal Information ................................................................... 3
1.2. About This Guide ................................................................... 3
1.3. Software Tools ...................................................................... 3
1.4. License and Copyright for Included FLOSS ................................. 3
1.5. WeOS ................................................................................. 3
2. Safety and Regulations ................................................................... 4
2.1. Warning Levels ..................................................................... 4
2.2. Safety Information ................................................................. 5
2.3. Care Recommendations ......................................................... 6
2.4. Product Disposal ................................................................... 7
2.5. Compliance Information .......................................................... 7
2.5.1. Agency Approvals and Standards Compliance .................... 7
2.5.2. FCC Part 15.105 Class A Notice ...................................... 8
2.5.3. Simplified Declaration of Conformity .................................. 8
3. Product Description ........................................................................ 9
3.1. Product Description ................................................................ 9
3.2. Available Models ................................................................... 9
3.3. Hardware Overview ............................................................. 10
3.4. Connector Pinout ................................................................. 11
3.5. Bypass Functionality ............................................................ 12
3.6. LED Indicators .................................................................... 15
3.7. Dimensions ........................................................................ 16
4. Installation .................................................................................. 17
4.1. Wall Mounting ..................................................................... 17
4.2. Protective Earth Connection .................................................. 17
4.3. Connection of Cables ........................................................... 18
4.4. Cooling .............................................................................. 19
4.5. Replacement of Product ........................................................ 19
4.6. EN 45545-2 Mounting Notes .................................................. 19
5. Specifications .............................................................................. 20
5.1. Interface Specifications ......................................................... 20
5.2. Type Tests and Environmental Conditions ................................. 23
6. Revision Notes ............................................................................ 25
2 Viper-208-TBN Series

1. General Information
1.1. Legal Information
The contents of this document are provided “as is”. Except as required by applicable law,
no warranties of any kind are made in relation to the accuracy and reliability or contents of
this document, either expressed or implied, including but not limited to the implied
warranties of merchantability and fitness for a particular purpose. Westermo reserves the
right to revise this document or withdraw it at any time without prior notice.
Under no circumstances shall Westermo be responsible for any loss of data or income or
any special, incidental, and consequential or indirect damages howsoever caused.
More information about Westermo can be found at www.westermo.com.
1.2. About This Guide
This guide is intended for installation engineers and users of the Westermo products.
It includes information on safety and regulations, a product description, installation
instructions and technical specifications.
1.3. Software Tools
Related software tools are available at www.westermo.com/support/software-tools.
1.4. License and Copyright for Included FLOSS
This product includes software developed by third parties, including Free/Libre Open
Source Software (FLOSS). The specific license terms and copyright associated with the
software are included in each software package respectively. Please visit the product web
page for more information.
Upon request, the applicable source code will be provided. A nominal fee may be charged
to cover shipping and media. Please direct any source code request to your normal sales or
support channel.
1.5. WeOS
This product runs WeOS 5 (Westermo Operating System). Instructions for quick start,
configuration and factory reset are found in the WeOS user documentation at
www.westermo.com.
Viper-208-TBN Series 3

2. Safety and Regulations
2.1. Warning Levels
Warning signs are provided to prevent personal injuries and/or damages to the product.
The following levels are used:
Level of warning Description Consequence
personal injury
Consequence
material damage
WARNING
Indicates a potentially
hazardous situation
Possible death or major
injury
Major damage to the
product
CAUTION
Indicates a potentially
hazardous situation
Minor or moderate
injury
Moderate damage to the
product
NOTICE
Provides information in order
to avoid misuse of the
product, confusion or
misunderstanding
No personal injury Minor damage to the
product
NOTE
Used for highlighting general,
but important information
No personal injury Minor damage to the
product
Table 1. Warning levels
4 Viper-208-TBN Series

2.2. Safety Information
Before installation:
Read this manual completely and gather all information available on the product. Make sure
it is fully understood. Check that your application does not exceed the safe operating
specifications for the product.
WARNING - SAFETY DURING INSTALLATION
The product must be installed and operated by qualified service personnel
and installed into an apparatus cabinet or similar, where access is
restricted to service personnel only.
During installation, ensure a protective earthing conductor is first
connected to the protective earthing terminal (only valid for metallic
housings). Westermo recommends a cross-sectional area of at least 4
mm2.
Upon removal of the product, ensure that the protective earthing
conductor is disconnected last.
WARNING - HAZARDOUS VOLTAGE
Do not open an energised product. Hazardous voltage may occur when
connected to a power supply.
WARNING - PROTECTIVE FUSE
The power supply wiring must be sufficiently fused. The fuse must be IEC
60127 certified and rated for T1.6 A and 250 V.
It must be possible to disconnect manually from the power supply. Ensure
compliance to national installation regulations.
This product has no internal fuse and should be connected via an external
fuse for protection.
WARNING - REDUCE THE RISK OF FIRE
To reduce the risk of fire, use only telecommunication line cords with a
cable diameter of AWG 26 or larger. Regarding power cable dimensions,
see Interface Specifications.
Viper-208-TBN Series 5

CAUTION - CABLE TEMPERATURE RATING FOR FIELD
TERMINAL WIRES
There may be a requirement on the minimum temperature rating of the
cable to be connected to the field wiring terminals, see Interface
Specifications.
CAUTION - ELECTROSTATIC DISCHARGE (ESD)
Prevent electrostatic discharge damage to internal electronic parts by
discharging your body to a grounding point (e.g. use a wrist strap).
CAUTION - HOT SURFACE
Be aware that the surface of this product may become hot. When it is
operated at high temperatures, the external surface may exceed Touch
Temperature Limit according to the product's relevant electrical safety
standard.
This product complies with Touch Temperature Limits throughout its
operational temperature range.
NOTE - MECHANICAL FORCE ON VENTILATION
MEMBRANE
Do not cover or bring mechanical force to the ventilation membrane on
the back of the product.
2.3. Care Recommendations
Follow the care recommendations below to maintain full operation of the product and to
fulfill the warranty obligations:
• Do not drop, knock or shake the product. Rough handling above the specification may
cause damage to internal circuit boards.
• Use a dry or slightly water-damp cloth to clean the product. Do not use harsh
chemicals, cleaning solvents or strong detergents.
• Do not paint the product. Paint can clog the product and prevent proper operation.
If the product is used in a manner not according to specification, the protection provided
by the equipment may be impaired.
If the product is not working properly, contact the place of purchase, the nearest
Westermo distributor office or Westermo technical support.
6 Viper-208-TBN Series

2.4. Product Disposal
This symbol means that the product shall not be treated as unsorted municipal waste when
disposing of it. It needs to be handed over to an applicable collection point for recycling
electrical and electronic equipment.
By ensuring the product is disposed of correctly, you will help to reduce hazardous
substances and prevent potential negative consequences to both the environment and
human health, which could be caused by inappropriate disposal.
Figure 1. WEEE symbol for treatment of product disposal
2.5. Compliance Information
2.5.1. Agency Approvals and Standards Compliance
Type Approval/Compliance
Climate • EN 50155 class OT4/IEC 60571 class TX, Railway applications - Electronic
equipment used on rolling stock, Rapid temperature variations class H2
• IEEE 1478 class 1, condition E4 (incl Salt Mist), Environmental conditions for transit
rail car electronic equipment
EMC • EN/IEC 61000-6-2, Immunity industrial environments
• EN/IEC 61000-6-4, Emission industrial environments
• EN 50121-4/IEC 62236-4, Railway signalling and telecommunications apparatus
• EN 50121-3-2/IEC 62236-3-2 Railway applications – Rolling stock – apparatus
• Tested and verified for Class S1, DB EMC Regulation 06, Commodity team Radio
compatibility in VDB Rev 1.0 (Shunting Radio)
• Tested and verified for FCC part 15b class A (CFR 47)
Mechanical
(Shock and
vibration)
• EN 61373 category 1, class A and B
• IEEE 1478 class 1, condition E4, including shock tests 10 g/30 ms and 20 g/11 ms in
all directions
Insulation
(Coordination and
test)
• EN 50124-1, Railway applications – Insulation coordination
• EN 50155/IEC 60571, Railway applications - Electronic equipment used on rolling
stock
Fire protection • EN 45545-2, Fire protection on railway vehicles
• NFPA 130, Fire protection for fixed guideway transit and passenger rail system
Safety • EN/IEC 61010-1, -2-201, Safety requirements for electrical equipment for
measurement, control, and laboratory use
Table 2. Agency approvals and standards compliance
Viper-208-TBN Series 7

2.5.2. FCC Part 15.105 Class A Notice
This product has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference
when the product is operated in a commercial environment.
This product generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the user manual, may cause harmful interference to radio
communications. Operation of this product in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at the users
own expense.
2.5.3. Simplified Declaration of Conformity
Hereby, Westermo declares that this product is in compliance with applicable EU directives
and UK legislations. The full declaration of conformity and other detailed information is
available at www.westermo.com/support/product-support.
Figure 2. The European Conformity and the UK Conformity Assessment markings
8 Viper-208-TBN Series

3. Product Description
3.1. Product Description
The Viper TBN is a managed backbone routing switch optimised for the needs of the
railway rolling stock market. The dual bypass relay ensures that aggregated links between
cars are maintained, even if there is a power failure in one car. Gbps ports cope with high
bandwidth backbone, consist ring and end-devices.
The Viper is designed to withstand the tough environment on-board trains, exposing the
switch to constant vibration, extreme temperatures, humidity and a demanding electrical
environment.
A GORE-TEX® membrane prevents internal condensation. Threading integrated in chassis
provides for additional vibration resistance. High-level isolation between all interfaces
enables direct connectivity to vehicle auxiliary power and protects against overvoltage and
flashover. IP67 protection prevents ingress of water and dust. An overall optimised design
results in an extremely compact package in combination with very high MTBF for easy
integration and low lifecycle cost.
Thorough type testing at independent ISO/IEC 17025 and ILAC MRA certified labs,
accredited to a wide range of standards, show that the Viper series fulfills EN 50155 and
other requirements. The state-of-the-art Westermo production facility ensures the quality
of each individual unit, e.g. through temperature cycling burn-in testing.
The WeOS operating system offers an extensive suite of IP networking features for
resilient and flexible networks, e.g. the FRNT ring protocol with very fast failover. The
powerful layer 3 routing capability ensures communication between the backbone and
consist networks and offers full support for IEC 61375, including TTDP network
inauguration and TRDP realtime data protocol. The backup device accessory matches the
Viper in robustness and offers easy configuration update and backup.
3.2. Available Models
Art. no. Model Software Gbps ports
3635-2020 Viper-208-T4G-TBN L3 4
3635-2120 Viper-208-T8G-TBN L3 8
Table 3. Available Viper TBN models
NOTE - MECHANICAL FORCE ON VENTILATION
MEMBRANE
Do not cover or bring mechanical force to the ventilation membrane on
the back of the product.
Viper-208-TBN Series 9

3.3. Hardware Overview
DC
CON
FRNT
RSTP
ON
USB
X1 X5 X7
Bypass 1
Bypass 2
X8
X2
X3
X4 X6
24-110 V
M12 Torque 0.6±0,1 Nm / 0,45±0,1 lbft
DC
L1
L2
1 2
45
6
8
7
3
Illustrated by a Viper-208-T4G-TBN
Figure 3. Location of interface ports and LED indicators
No. Description No. Description
1 LED indicator 2 1 Gbps port (double ring symbol on
front of product, see table below)
3 GORE-TEX ventilation membrane on
the rear side
4 100 Mbps port (single ring symbol on
front of product, see table below)
5 Power connection 6 Console port
7 Protective earth connection 8 USB port
Model Mbps ports Gbps ports
Viper-208-T4G-TBN X5 to X7 X1 to X4
Viper-208-T8G-TBN - X1 to X8
10 Viper-208-TBN Series