Western Global ECW105 User manual

TRANSPORTABLE TANK
ECW105
01/4710

Contents
INTRODUCTION ................................................................................................................1
DESCRIPTION ....................................................................................................................2
IDENTIFICATION MARKS ...................................................................................................3
UNIT SPECIFICATION.........................................................................................................4
SAFETY .............................................................................................................................5
ACCESS AND SECURITY .....................................................................................................8
CABINET OVERVIEW .........................................................................................................9
LIFTING & HANDLING......................................................................................................10
FILLING THE EASYCUBE ...................................................................................................11
DISPENSING FUEL ...........................................................................................................11
TRANSPORTING ..............................................................................................................11
STACKING .......................................................................................................................11
MAINTENANCE AND SERVICE SCHEDULE ........................................................................12
STATUTORY INSPECTION AND MAINTENANCE................................................................13
INNER TANK REMOVAL...................................................................................................15
ENVIRONMENTAL RESPONSIBILITY .................................................................................16
TROUBLE-SHOOTING ......................................................................................................17
WARRANTY ....................................................................................................................18

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INTRODUCTION
Thank you for choosing Western Global
Please read the contents of this manual before use.
•Ensure all operators are fully conversant with the procedures for lifting,
loading, positioning, filling, maintaining and use of the unit
•By understanding and following the information and procedures in this
manual, your tank will give you many years of safe use
•Certain information in this manual is governed by law and is subject to
change without prior notice. Great care has been taken to ensure that the
information is correct at the time of publication.
•However, it is the owner’s / user’s sole responsibility to ensure that they
and the tank fully comply with all legal requirements. Western Global
cannot and will not accept any liability for any inaccuracy or incorrectly
stated legal requirements
•Western Global reserves the right to alter product specifications without
prior notice or obligation
Western Global Tanks are design approved under various Global /
International / National / Regional standards of safety1

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DESCRIPTION
UN IBC 31A/Y – (IBC) Intermediate Bulk Container
The EasyCube is a UN IBC 31A/Y tank and has been designed to enable safe
storage and transportation of Class 3 Flammable & Combustible fluids.
•The EASYCUBE conforms to UN/ADR, CDG Regs (UK) which allows the
transportation of the unit containing fuel on the highway/road. There is no
need to drain / empty the tank before transporting
•The EASYCUBE can be used as an auxiliary fuel tank, feeding generators etc.,
and for refuelling other equipment via a dedicated fuel pump
•All pipe work and pump systems are stored beneath a secure, lockable lid
•To aid both transporting and handling, the EASYCUBE is fitted with forklift
pockets
•Containment (Bund) has a capacity equal to 110% of the main tank’s capacity
•The design enables maintenance of the containment area without specialty
equipment

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IDENTIFICATION MARKS
Each tank is supplied with a unique identification numbers.
1. UN IBC Serial Number
1, UN IBC Serial Number
The UN IBC Plate is located on the front external of the tank
Record your serial number here
UN IBC Data-plate Serial Number
Plant Number*
*Optional customer plant number

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UNIT SPECIFICATION
Capacities / Dimensions
Model
Capacity
Litres
US Gallon
Imp. Gallon
Nominal Safe Fill Nominal Safe Fill Nominal Safe Fill
EASYCUBE 105 107 102 28 27 24 22
Model
Weight
KG
LBS
TARE GROSS TARE GROSS
EASYCUBE 105 66 168 146 370
Model
Dimension
Metric (mm)
Imperial (Inch)
L W H L W H
EASYCUBE 105 680 600 1025 26.8 23.6 40.4

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SAFETY
Before using this equipment and to avoid personal injury, carefully
read and understand these instructions.

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General
•If there is anything you do not understand, contact your supplier for advice
•The unit must be operated by authorised personnel only
•This unit must not be moved, filled, maintained or operated by persons who
are under the influence of alcohol or drugs, tired or unwell
•You MUST perform a risk assessment before using this equipment to ensure
your safety and the safety of others
•Wear the correct Personal Protective Equipment for the task you are
performing
•Do not wear loose jewellery or clothing that may get in the way or become
trapped in the mechanism
•Inspect the unit before use, if there is any doubt about its condition, DO NOT
USE IT
•Do not smoke – No naked flames near tank
•Please follow all necessary Transportation of Dangerous Goods act,
regulations and codes, National and Regional Fire Safety Codes, and other
Installation Codes as applicable in your region / country of use.
No Smoking No Open Flames Authorised Access Only
Wear Safety Glasses Wear Safety Helmet Wear Ear Protection
Wear Safety Shoes Wear Safety Gloves Wear Coveralls
NOTE: Please check with the local authority for any further site
requirements or regional legislation. A full risk assessment may be
required

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Limitations of use
•The EASYCUBE is designed for the safe storage of Class 3 Flammable &
Combustible fluids,on site or in transit
•Each unit should be filled up to a maximum of 95% (Safe Fill) of its stated
Nominal capacity
Safe practice
The storage, transportation and dispensing of Flammable & Combustible fluids is
governed by law and it is the user/operator who has sole responsibility to ensure
that any such rules and regulations are abided by.
Venting
Each unit has a vent / fill cap fitted on the top of the inner tank.
IMPORTANT: Do not operate the unit if this vent / fill cap is damaged or
missing
Vent / Fill Cap

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ACCESS AND SECURITY
Inner tank
For maintenance, inspection and cleaning, the inner tank can be fully removed from
the containment. See Inner Tank Removal
Access to the Pump Area
•The lid is constructed of a heavy-duty steel, care should be taken when
opening or closing
•Ensure the lid safety catch is engaged
Security
•The EASYCUBE is fitted with a pump to enable the supply of Flammable &
Combustible fluids. All the connections are housed behind the cabinet hatch,
which can be locked using a suitable security padlock
•The cabinet hatch should be kept closed when the EASYCUBE is not being
used to protect the fittings and containment area from weather conditions.

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CABINET OVERVIEW
1. Vent / Fill Cap
2. Inner Tank
3. 1” Hand Pump
4. 1” Deliver Hose
5. ¾” Ball Valve – ¾” to 1” Reducing nipple – ¾” Nipple
6. ¾” feed Block

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LIFTING & HANDLING
IMPORTANT: Always prepare a Lifting Plan/Risk Assessment.
By Forklift / Tele-handler
•Each EASYCUBE is fitted with forklift pockets which are designed to allow the
EASYCUBE to be raised by a forklift/tele-handler. The EASYCUBE can be lifted
from both the front and the back.
•It is important that the total gross weight of the EASYCUBE is not more than
half (50%) of the forklift’s maximum SWL. Ensure that the forklift’s forks are
set to the correct width for the EASYCUBE’s fork pockets
WARNING
Do not allow anyone under the raised load at any time or for any
reason.
Positioning
•You should make sure that both supplying vehicle and receiving vehicle have
safe and easy access to the EASYCUBE
•The position should be selected where the unit will be protected from
accidental impact
•Be aware of the location of underground services, such as drains, and manhole
covers
•You must also consider the ground surface and make sure it can support the
weight of the EASYCUBE, its contents when full and any stored equipment such
as pumps, without the risk of subsidence. It should be positioned on smooth
and level ground
•Allow for access that may be required by the emergency services should it
become necessary

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FILLING THE EASYCUBE
•DO NOT FILL TANK WHEN DISPENSING IS IN OPERATION
•Only fill the EASYCUBE to 95% (Safe Fill) of its nominal capacity
•Filling should only be performed by a suitably trained person and only following
a full risk assessment
•The EASYCUBE must be positioned on a firm level surface, whether static, truck
or trailer mounted
•Where truck or trailer mounted, ensure that the parking brake is set to ON and
the wheels are chocked
•Before filling, ensure that you have a suitable spill containment kit and that you
are wearing all required PPE
•Nozzle Fill - Unscrew and remove the vent / fill cap, place the filling nozzle in
the port.
•Do not leave the nozzle unattended during the filling process
•Observe the fuel level gauge for an indication of tank capacity, then once filled,
replace the filler cap and clean up any spills
DISPENSING FUEL
There are two options available for dispensing/supplying fuel. Either manually via
a fuel pump and nozzle or by direct coupling to the equipment such as a generator.
NOTE: Direct coupling cannot be used in conjunction with a pump simultaneously
•By Fuel Pump - For the information about any pump system fitted to this
EASYCUBE, please refer to documents supplied with the pump.
•Direct Coupling - enables continuous fuel feed to equipment such as
generators where fuel is required continuously.
TRANSPORTING
•When transporting ALL ports, valves and caps must be closed
•Ensure pump is turned off
•Close and lock the access lid
•The EASYCUBE must be secured firmly to its means of transport.
STACKING
Do Not Stack

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MAINTENANCE AND SERVICE SCHEDULE
V = Visual inspection P = Physical Check L = Lubricate
Item Daily Weekly Monthly 6 Monthly Yearly Other
Reference /
Comments
General
Housekeeping V P
Check site and
tank. Remove
debris etc.
Firefighting
media
(if fitted)
V P
V = Check in place
and unused
P = Test pressure
and function
Signage V/R
Check damage
and wear
Tank
Ball valves P
P = Check
operation
Vents, V
V = Visual checks
for leaks and
damage
Containment P
Check for water or
product
Tank earthing V P
V = Visual check
OK
P = Test continuity

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STATUTORY INSPECTION AND MAINTENANCE
NOTE: in accordance with ADR the inner tank (Plastic) has a working life of 5 years,
once the inner tank reaches this age it must be replaced. The production date of the
inner tank is imprinted on the top section.
The inner number denotes the year of
manufacture the outer number is the
month.
The example shown is December 2020
To retain the UN IBC approval, it is required that the owner of the EASYCUBE
carries out regular inspections and ensures that a record of each inspection is kept.
Where fault is found, the unit MUST be removed from service until the fault is
rectified and the unit is retested successfully.
Every 2 ½ years
•External inspection
•Function of all services equipment
•Leak test.
Every 5 years
•Internal inspection
•External inspection
•Function of all services equipment
•Leak test.
NOTE: The 2 ½ and 5-year Inspection must be carried out by a
competent person.
Contact Western Global for details on training plans.

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Record Keeping
A report of each inspection and test shall be kept by the owner of the IBC at least
until the next inspection or test. The report shall include the results of the
inspection and test and shall identify the party performing the inspection and test.
Owner
Date of manufacture
Model
Serial Number
Plant Number
Capacity
Date 2.5 or 5 Year
Pass
or Fail
Comments
Inspectors
Name
Signature

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INNER TANK REMOVAL
For periodic inspection you may be required to remove the inner tank from the
containment. Follow local Health and Safety rules when carrying out this
operation.
IMPORTANT - Ensure the tank is empty before lifting.
1. Remove the hand pump - 1 (If
fitted) and disconnect the feed
pipe at position marked 2
2. Remove the rear securing nuts
and bolts
3. Remove the front securing nuts
and bolts
The inner tank can then be lifted out of the containment.

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ENVIRONMENTAL RESPONSIBILITY
Correct and considerate management of Flammable & Combustible fluids, its
storage and transfer are the responsibility of everyone who operates or maintains
this equipment. All necessary precautions should be made to prevent spills and
subsequent pollution of the environment.
Have in place a clear action plan to deal with accidental spill, no matter how small
or large. Ensure that you have a Flammable & Combustible fluids spill containment
kit available and that you understand its correct use.
Spills
Should a spill occur when emptying the containment, or when filling or
transferring fuel, clear the spill as quickly as possible using absorbent material. Ideally,
you should use a dedicated spill kit which will contain all the necessary items to retain
and remove such a spill.
•DO NOT hose the area down or use any detergents
•DO NOT allow the fuel to enter drains or watercourses
•Spills must be reported to your local Authority
•All material used to retain and remove a spill should be bagged and collected
by a registered carrier
Containment
The EASYCUBE containment area safeguards against any spill exiting the unit and
polluting the immediate area. The containment is designed to retain up to 110% of
the unit’s primary tank maximum storage capability.
•Check regularly for liquid in the containment
•Remove any water, dispose of as below
•Take immediate remedial action if product or water is found
WARNING
Waste may only be collected by a registered carrier.
Disposal
When maintaining, servicing or disposing of the EASYCUBE or consumable
components, do not dispose of contaminated parts within general refuse.
Refer to local authority regulations for their correct disposal.

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TROUBLE-SHOOTING
The EasyCube is a simple and reliable system
Below we have listed common problems, causes and solutions that you may
encounter.
If a problem is difficult to solve, even after having read through this trouble-
shooting section, please call your local Western Global distributor or dealer.
PROBLEM
CAUSE
SOLUTION
Fuel in containment
Loose fitting
Tighten fitting
Leaking Coupler
Replace coupler
Over filling
Do not fill past 95% of the
nominal capacity
Water in containment Lid left open to
weather Keep lid closed

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WARRANTY
The Company undertakes to replace or repair, free of charge, any defect which
the Company considers to be due to faulty workmanship or material within 36
months (or otherwise stated) of the sale date, except for:
•Defects arising from neglect, misuse or unauthorised modifications.
•Damage caused by abuse, misuse, dropping or other similar damage caused
by or because of a failure to follow transportation, storage, loading or
operation instructions.
•Alterations, additions or repairs carried out by persons other than the
manufacturer or their recognised distributors.
•Transportation or shipment costs to and from the manufacturer or their
recognised agents, for repair or assessment against a warranty claim, on any
product or component.
•Materials and/or labour costs to renew, repair or replace components due to
normal wear and tear.
•Faults arising from the use of non-standard or additional parts, or any
consequential damage or wear caused by the fitting or use of such parts.
IMPORTANT
Warranty may, at the sole discretion of the manufacturer, be voided if the
scheduled service/inspections are not carried out in accordance with the logbook.
The manufacturer and/or their recognised agents, directors, employees or insurers
will not be held liable for consequential or other damages, losses or expenses in
connection with, or by reason of, or due to the inability to use the product for any
purpose.