Western TransCube Series User manual

OPERATOR’S MANUAL
MODELS
05TCG
10TCG
20TCG
30TCG
50TCG
KEEP THESE INSTRUCTIONS WITH THE TRANSCUBE

USER'SNOTICE
tThe
tFor use on site as a station tank it is UL 142 list ed for just storage.
t
Itisa double wall Intermediate Bulk Container (IBC).
TransCube was designed for the transport of diesel fuel - UN 1202 / UN 1993.
tRegulat i on size placards must be on all 4 si des of t he TransCube or it s means of t ransport .
tThe TransCube was manufact ured to the Unit ed Nat ions speci fications (eg. 49 CFRCode of Produc-
tion) tested and certified as a UN Standard Mobile IBC, 31 AY Packing Group III. This is an internat-
ional standard recognized by TDGwhether made in USA or imported and DOT’soce 4 Hazarfous
MaterialsSafety (USA).
tClosures: In transport AL L valves and plugs must be closed. Ensure pump is turned o. The
closure system nearest the contents of the IBC must be closed fi rst. Close and lock the hatch-
lid.
tFill to a maximum of 95% capacit y.
tThe Tr ansCu b e must b e secured fi rml y t o it s means of t ran sp ort . Do not d rill holes in t he p rimary or
secondary tanks.
tReplacement of any component must be the same specification or e quivalent . Replacement parts can
be obtained from Western , Toll free: 866-814-247 0, Phone: 203-847-430 0 or Fax: 203-847-431 0.
tCompulsory Inspect ion s: The Tran sp ort of Danger ous Go ods regulat i ons req uire t h e IBC t o b e i n -
spected every 60 months at a government registered facilit y. The Record Card must be filled out at
each test,and kept with the TransCube. The month and year o f theinspection must bestamped in
the space provided on t he met al specification plate.
tRefer t o Operat or's Manual for more d et ails. The op erat or must read and underst and Manual before
using the TransCube.
ii
WESTERN GLOBAL INC.

THE TRANSCUBE MOBILE IBC (INTERMEDIATE BULK CONTAINER)
FOR THE TRANSPORT OF DIESEL FUEL ON CANADIAN ROADS.
The UN (United Nations) approved Mobile IBC complies with the following regulations: the UK car-
riage of dangerous goods by road requirements and the European agreement concerning the inter-
national carriage of dangerous goods by road (ADR), US DOT and Transport USA. Transport of
Dangerous Goods Regulations apply when transporting the IBC empty or full with flammable liquid
of Transport Packing Group III (diesel fuel).
Instructions for Use
1. Ensure that the IBC placard is fitted to all sides with the correct U.N. Number, "Flammable Liquid Class
3 - Hazardous Diamond" and the proper shipping name, i.e. U.N. 1202 for diesel fuel.
2. Ensure that the driver has adequate instruction and training in IBC contents.
3. Ensure driver has appropriate training licence on him or her if required.
4. Ensure documents and Record Cards are carried.
5. Always follow the local or federal road regulations when transporting.
6. Do not allow riders on trailer.
7. Ensure that the TransCube is in good condition and that the certification period has not expired (refer
to TransCube Maintenance/Record Card on the date stamped on the specification plate).
8. Ensure that all valves are switched off when not in use and being transported.
9. Take care not to spill fuel on the ground or in the tank at all times when filling TransCube or dispensing
fuel.
10. Use on a level site.
To Fill Tank
1. Open filler cap slowly to relieve pressure (and vent cap if fitted), and fill with nozzle only. Do not hard
connect.
2. Watch for level on gauge.
3. When full or adequate amount required (maximum 95% of capacity of tank), replace cap and tighten.
Note: Hand tighten fill cap and then tighten another 1/4 turn to minimize the chance of leakage.
Dispensing Fuel
1. Open outlet ball valve. Ensure dispensing nozzle is held while your pump is operating.
2. When finished, ensure nozzle and hose are replaced in pump cabinet, and ball valve, pump and nozzle
are switched off.
If generator, feed and return lines are required, fit your choice of quick couplers to the designated points
and pass hoses through the access slot on the sides of the cabinet so that it remains lockable. It is
important to use the correct filter to match your diesel engine.
Note
These instructions apply to diesel fuel which is a hazardous material Packing Group III. If the IBC is
to be used for anything other than diesel fuel, please check with the local authorities and check that
the liquid falls within the Packing Group II or III and that the TransCube is labelled with the appropriate
number on the UN placards. If the IBC is used for a flammable liquid, local fire regulations should be
checked including the carrying of correct fire extinguishers.
iii

MANUFACTURER
LIMITED WARRANTY
This warranty is in substitution of every warranty as to quality fitness or description expressed or implied by
statute, common law or custom.
WESTERN products are fully guaranteed for a period of one year from the date of purchase against faulty
workmanship or material. Faulty products should be returned by the customer to the supplier. The supplier
will replace or repair any faulty item free of charge, providing there is no obvious signs of abuse or indication
that the equipment has not been used accordance with the Manual or instructions, and where maintenance
is required this has been duly carried out. The above warranty covers only components made by us. Any
components that are not of our manufacture are covered by the original manufacturer's guarantee.
Pump, hose and nozzle are subject to a three month warranty from date of supply.
WARRANTY DOES NOT COVER: wear and tear caused by normal use, damage caused by accident, abuse,
off road use, faulty installation, misapplication, improper maintenance, violations of product manuals, warn-
ings, misuse of operation instructions or Acts of God.
UNDER NO CIRCUMSTANCE can WESTERN be liable for any charges in respect of labour, indirect losses,
consequential damage, loss of profit, loss of product, inability from use of product for any purpose whatso-
ever and all such fees and litigation.
WESTERN cannot be held liable for any misinterpretation of information given in this book. Further infor-
mation as to the transport of diesel on USA roads should be obtained by a Transport or Dangerous Goods
Advisor.
WARRANTY VOID IF NOT REGISTERED
WITHIN 30 DAYS OF PURCHASE DATE.
iv

Serial Number
Model Number
SERIAL NUM ER LOCATION
Always give your dealer the serial number of your Western Environmental TransCube when ordering
parts or requesting service or other information.
The serial number plate is located where indicated. lease mark the number in the space provided for
easy reference.
Location
Serial Plate
v


Introduction ........................................................
Safety....................................................................
. General Safety.......................................................
. Equipment Safety Guidelines ................................
. Safety Training.......................................................
. Safety Signs ..........................................................
. reparation ............................................................
. Operating Safety....................................................
. Storage Safety.......................................................
. Transport Safety ....................................................
. Maintenance Safety...............................................
. Sign-Off Form ........................................................
3 Safety Si n Locations .........................................
Operation............................................................ 0
. To the New Operator or Owner............................
. Machine Components...........................................
. Machine reak-In ................................................
. re-Operation Checklist ......................................
. Controls ...............................................................
. Field Use .............................................................
. Cleaning ..............................................................
Record Form ......................................................
Trouble Shootin ............................................... 3
Specifications .................................................... 3
. Mechanical ..........................................................
. olt Torque...........................................................
. ydraulic Fitting Torque .......................................
Inde ................................................................... 3
TA LE OF CONTENTS
SECTION DESCRIPTION
vi


INTRODUCTION
Congratulations on your choice of a TransCube to complement your refueling or transporting operation.
This equipment has been designed and manufact ured to meet t he needs of a discriminating buyer for ef -
cient refueling of equipment or transport ing of fuel.
Safe, ef cient and trouble free operat ion of your TransCube requires that you and anyone else who will
be using or maintaining the tank,read and understand theSafety,Operation,Maintenanceand Trouble
Shooting information contained within the Operator'sManual.
Thi s man u al covers t he Tran sCube Mo d el s TCG, TCG, TCG, TCG an d TCG. Use t he Tabl e
of Contents or Index asa guide to locate required information.
eep this manual handy for frequent reference and to passon to new operatorsor owners. Call your
dealer or t he f act ory i f you need assist ance, inf ormat ion or ad dit ional copies of t he manuals.
Adocument shelf isinstalled on the inside of the lid on most modelsfor keeping the manual and records
with theTransCube.
OPERATORORIENTATION - The directions left, right, front and rear, asmentioned throughout this
manual, are as seen from t he open cover and looking toward t he unit.

SAFETY
SAFETY ALERT SYM OL
Why is SAFETY important to you
The Safety Alert symbol identi-
fies important safety messages on
the TransCube and in the manual.
When you see this symbol, be alert
to the possibility of personal in ury or
death. Follow the instructions in the
safety message.
This Safety Alert symbol means
ATTENTION ECOME ALERT
YOUR SAFETY IS INVOLVED
Accidents Disable and ill
Accidents Cost
Accidents Can e Avoided
3 i Reasons
If you have any questions not answered in this manual or require additional copies or the manual is dam-
aged, please contact your dealer or Western, ois Street, Norwalk CT, , hone: - ,
Fax: - , Toll Free: - - - .
DANGER - Indicates an imminently ha ardous
situation that, if not avoided, will
result in death or serious in ury. This
signal word is to be limited to the
most extreme situations typically for
machine components which, for func-
tional purposes, cannot be guarded.
WARNING -Indicates a potentially ha ardous
situation that, if not avoided, could
result in death or serious in ury, and
includes ha ards that are exposed
when guards are removed. It may
also be used to alert against unsafe
practices.
CAUTION -Indicates a potentially ha ardous
situation that, if not avoided, may
result in minor or moderate in ury. It
may also be used to alert against
unsafe practices.
SIGNAL WORDS
Note the use of the signal words DANGER,
WARNING and CAUTION with the safety
messages. The appropriate signal word for
each message has been selected using the
following guide-lines:

SAFETY
YOU are responsible for the SAFE operation
and maintenance of your TransCube. YOU must
ensure that you and anyone else who is going to
use, maintain or work around the TransCube be
familiar with the using and maintenance proce-
dures and related SAFETY information contained
in this manual. This manual will take you step-by-
step through your working day and alerts you to
all good safety practices that should be used while
using the TransCube.
Remember, YOU are the key to safety. Good
safety practices not only protect you but also the
people around you. Make these practices a work-
ing part of your safety program. Be certain that
EVERYONE using this equipment is familiar with
the recommended using and maintenance proce-
dures and follows all the safety precautions. Most
accidents can be prevented. Do not risk injury or
death by ignoring good safety practices.
• TransCube owners must give instructions to
operators or employees before allowing them
to use the tank, and at least annually there-
after per OSHA (Occupational Safety and
Health Administration) regulation 1928.57.
• The most important safety device on this
equipment is a SAFE operator. It is the opera-
tor’s responsibility to read and understand ALL
Safety and Using instructions in the manual
and to follow these. Most accidents can be
avoided.
• A person who has not read and understood
all using and safety instructions is not quali-
fied to use the machine. An untrained operator
exposes himself and bystanders to possible
serious injury or death.
• Do not modify the equipment in any way.
Unauthorized modification may impair the
function and/or safety and could affect the life
of the equipment.
• Think SAFETY! Work SAFELY!
1. Read and understand the Op-
erator’s Manual and all safety
signs before using, maintain-
ing, adjusting or cleaning the
TransCube.
3
2.1 GENERAL SAFETY
2. Have a first-aid kit available
for use should the need
arise and know how to use
it.
3. Have a fire extinguisher
available for use should the
need arise and know how to
use it.
4. Wear appropriate
protective gear.
This list includes but
is not limited to:
- A hard hat
- Protective shoes
with slip resist-
ant soles
- Protective glasses, goggles or face shield
- Heavy gloves
- Protective clothing
5. Install and secure all guards before starting.
6. Do not allow riders.
7. Do not smoke when refueling.
Keep sparks, flames and hot
material away from fuel and
TransCube.
8. Place all controls in neutral, disconnect power
source to pump and wait for all moving parts
to stop before servicing, adjusting, repairing or
cleaning.
9. Clear the area of people, especially small
children, before using the unit.
10. Review safety related items annually with all
personnel who will using or maintaining the
TransCube.

4
2.2 EQUIPMENT SAFETY GUIDELINES
1. Safety of the operator and bystanders is one
of the main concerns in designing and de-
veloping a machine. However, every year
many accidents occur which could have been
avoided by a few seconds of thought and a
more careful approach to handling equipment.
You, the operator, can avoid many accidents
by observing the following precautions in this
section. To avoid personal injury or death,
study the following precautions and insist
those working with you, or for you, follow
them.
2. In order to provide a better view, certain
photographs or illustrations in this manual
may show an assembly with a safety shield
removed. However, equipment should never
be used in this condition. Keep all shields in
place. If shield removal becomes necessary
for repairs, replace the shield prior to use.
3. Replace any safety sign or instruction sign
that is not readable or is missing. Location of
such safety signs is indicated in this manual.
4. Never use alcoholic beverages or drugs which
can hinder alertness or coordination while us-
ing this equipment. Consult your doctor about
using this machine while taking prescription
medications.
5. Under no circumstances should young
children be allowed to work with this
equipment. Do not allow persons to use or
assemble this unit until they have read this
manual and have developed a thorough
understanding of the safety precautions
and of how it works. Review the safety
instructions with all users annually.
6. This equipment is dangerous to children and
persons unfamiliar with its operation. The
operator should be a responsible, properly
trained and physically able person familiar
with refueling machinery and trained in this
equipment's operations. If the elderly are
assisting with work, their physical limitations
need to be recognized and accommodated.
7. Keep all flames, sparks or smoking material
away from TransCube and working area. Do
not smoke around unit.
8. Never exceed the limits of a piece of machin-
ery. If its ability to do a job, or to do so safely,
is in question - DON'T TRY IT.
9. Do not modify the equipment in any way. Un-
authorized modification may result in serious
injury or death and may impair the function
and life of the equipment.
10. In addition to the design and configuration of
this implement, including Safety Signs and
Safety Equipment, hazard control and ac-
cident prevention are dependent upon the
awareness, concern, prudence, and proper
training of personnel involved in the operation,
transport, maintenance, and storage of the
machine. Refer also to Safety Messages and
operation instruction in each of the appropri-
ate sections of the machine Manuals. Pay
close attention to the Safety Signs affixed to
the equipment.
11. It is a serious offence to contaminate the
ground or any water supply with spilt fuel.
Care must be taken when filling TransCube
or refueling equipment from the TransCube.
Stay and monitor fuel transfers to prevent
overfilling or spilling fuel on the ground or in
the interstice.

2.3 SAFETY TRAINING
1. Safety is a primary concern in the design and
manufacture of our products. Unfortunately,
our efforts to provide safe equipment can
be wiped out by a single careless act of an
operator or bystander.
2. In addition to the design and configuration of
equipment, hazard control and accident pre-
vention are dependent upon the awareness,
concern, prudence and proper training of
personnel involved in the operation, transport,
maintenance and storage of this equipment.
3. It has been said, "The
best safety feature is an
informed, careful opera-
tor." We ask you to be that
kind of an operator. It is the
operator's responsibility to read and under-
stand ALL Safety and Using instructions in the
manual and to follow these. Accidents can be
avoided.
4. Working with unfamiliar equipment can lead
to careless injuries. Read this manual before
assembly or using, to acquaint yourself with
the machine. If this machine is used by any
person other than yourself, or is loaned or
rented, it is the machine owner's responsibil-
ity to make certain that the operator, prior to
using:
a. Reads and understands the operator's
manuals.
b. Is instructed in safe and proper use.
5. Know your controls and how to stop unit
quickly in an emergency. Read this manual
and the one provided with your equipment.
6. Train all new personnel and review instruc-
tions frequently with existing workers. Be
certain only a properly trained and physically
able person will use the machinery. A person
who has not read and understood all using
and safety instructions is not qualified to use
the machine. An untrained operator exposes
himself and bystanders to possible serious in-
jury or death. If the elderly are assisting with
the work, their physical limitations need to be
recognized and accommodated.
2.4 SAFETY SIGNS
1. Keep safety signs clean and legible at all
times.
2. Replace safety signs that are missing or have
become illegible.
3. Replaced parts that displayed a safety sign
should also display the current sign.
4. Safety signs displayed in Section 3 each have
a part number in the lower right hand corner.
Use this part number when ordering replace-
ment parts.
5. Safety signs are available from your author-
ized Distributor or Dealer Parts Department or
the factory.
How to Install Safety Signs:
• Be sure that the installation area is clean and
dry.
• Be sure temperature is above 50°F (10°C).
• Determine exact position before you remove
the backing paper. (See Section 3).
• Remove the smallest portion of the split back-
ing paper.
• Align the sign over the specified area and
carefully press the small portion with the ex-
posed sticky backing in place.
• Slowly peel back the remaining paper and
carefully smooth the remaining portion of the
sign in place.
• Small air pockets can be pierced with a pin
and smoothed out using the piece of sign
backing paper.
5

6
2.5 PREPARATION
1. Never use the unit until you have read and
completely understand this manual and each
of the Safety Messages found on the safety
signs on the unit.
2. Personal pro-
tection equip-
ment includ-
ing hard hat,
safety glasses,
safety shoes,
and gloves are
recommended
during assem-
bly, installation,
operation, adjustment, maintaining, repairing,
removal, cleaning, or moving the unit. Do not
allow long hair, loose fitting clothing or jewelry
to be around equipment.
3. PROLONGED EXPOSURE
TO LOUD NOISE MAY
CAUSE PERMANENT
HEARING LOSS!
Power equipment with or
without equipment attached
can often be noisy enough
to cause permanent, partial
hearing loss. We recommend that you wear
hearing protection on a full-time basis if the
noise in the Operator's position exceeds 80db.
Noise over 85db on a long-term basis can
cause severe hearing loss. Noise over 90db
adjacent to the Operator over a long-term ba-
sis may cause permanent, total hearing loss.
NOTE: Hearing loss from loud noise (from
tractors, chain saws, radios, and other such
sources close to the ear) is cumulative over a
lifetime without hope of natural recovery.
4. Use only in daylight or good artificial light.
5. Be sure machine is properly mounted, adjust-
ed and in good using condition.
6. Ensure that all safety shielding and safety
signs are properly installed and in good condi-
tion.
2.6 OPERATING SAFETY
1. Please remember it is important that you read
and heed the safety signs on the TransCube.
Clean or replace all safety signs if they can-
not be clearly read and understood. They are
there for your safety, as well as the safety of
others. The safe use of this tank is strictly up
to you, the operator.
2. Use only for the transport of diesel fuel for
refueling equipment or stand-by generators.
3. Keep the tank level when filling.
4. Fill only with a hand-held trigger nozzle. Take
care not to spill any fuel on the ground or in
the interstice.
5. Do not smoke when refueling.
Keep sparks, flames and hot
material away from fuel and
TransCube.
6. Do not over fill. 95% is the maximum legal
limit.
7. Always replace filler cap and turn pump off
(lever down) when refueling finished.
8. Store diesel hose and nozzle inside outer
tank.
9. Close all valve outlets and lock lid when trans-
porting on public highway.
10. Follow the regulations for transport of Danger-
ous Goods.
11. Check for fluid in outer tank and empty
regularly - refer to maintenance manual for
detailed procedure.
2.7 STORAGE SAFETY
1. Store the unit in an area away from human
activity.
2. Do not permit children to play on or around
the stored machine.
3. Store the unit in a dry, level area. Support the
frame with planks if required.
4. Disconnect all power connections and close
all valves before storing.

7
2.8 TRANSPORT SAFETY
1. Read and follow the Operator's Manual before
using the TransCube.
2. Review and follow the User's Notice inside the
lid before using.
3. Be familiar with the requirements of "Trans-
port of Dangerous Goods" regulations and
follow them.
4. Train all drivers about the requirements of
transporting an Intermediate Bulk Container
(IBC). Do not allow untrained personnel to
drive.
5. Be sure each driver has the appropriate driv-
ers licence required by the Federal, Provin-
cial/State or local authorities.
6. Keep shipping papers describing tank and
contents with vehicle at all times.
7. Keep current Test Record Card with tank at all
times.
8. Keep Transport of Dangerous Goods (TDG)
Regulation Placard with the appropriate UN
number on each of the vertical sides when
transporting. Cover placards when tank is
empty and purged.
9. Securely anchor tank to truck with bolts before
transporting.
10. Turn off pump (move lever down) and close
generator port valves.
11. Be sure filler cap is on and closed securely.
12. Be sure all outlets are securely closed/
plugged with plugs provided by the manufac-
turer.
13. Ensure outer tank is empty of spillage.
14. Close and padlock hatch to prevent vibration
releasing the catch.
2.9 MAINTENANCE SAFETY
1. Good maintenance is your responsibility.
Poor maintenance is an invitation to trouble.
2. Follow good shop practices.
- Keep service
area clean and
dry.
- Be sure electri-
cal outlets and
tools are prop-
erly grounded.
- Use adequate
light for the job
at hand.
3. Make sure there is plenty of ventilation.
Never use the engine of the transport vehicle
in a closed building. The exhaust fumes may
cause asphyxiation.
4. Before working on this machine. Disconnect
the power to the pump and close all valves.
5. Do not smoke when performing any mainte-
nance work. Keep sparks, open flames and
hot material away from work site.
6. Always use personal protection devices such
as eye, hand and hearing protectors, when
performing any service or maintenance.
8. Periodically tighten all bolts, nuts and screws
and check that all electrical connections are
properly secured to ensure unit is in a safe
condition.
9. When completing a maintenance or service
function, make sure all safety shields and
devices are installed before placing unit in
service.
10. Establish a lock-out tag-out policy for the work
site. Be sure all personnel are trained in and
follow all procedures.
7. A fire extinguisher
and first aid kit
should be kept
readily accessible
while performing
maintenance on
this equipment.

2.10 SIGN-OFF FORM
The equipment provider follows the general Safety Standards specified by the UN/DOT for the transport
of diesel fuel. Anyone who will be using and/or maintaining the tank must read and clearly understand ALL
Safety, Usage and Maintenance information presented in this manual.
Do not use or allow anyone else to use this tank until such information has been reviewed. Annually review
this information before the season start-up.
Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment. We
feel that an untrained operator is unqualified to use this machine.
A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the
equipment have read and understand the information in the Operator’s Manual and have been instructed in
the operation of the equipment.
8
EMPLOYEES SIGNATURE EMPLOYERS SIGNATURE
SIGN-OFF FORM
DATE

9
3 SAFETY SIGN LOCATIONS
The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good
safety requires that you familiarize yourself with the various safety signs, the type of warning and the
area, or particular function related to that area, that requires your SAFETY AWARENESS.
• Think SAFETY! Work SAFELY!
REMEMBER - If safety signs have been damaged, removed,
become illegible or parts replaced without safety signs, new signs
must be applied. New safety signs are available from your author-
ized dealer.
A
FIRE HAZARD
NO SMOKING
To prevent serious injury or death
from fire:
• Do not smoke when refueling.
• Keep sparks, flames and hot mate-
rial away from fuel and TransCube.
DANGER
B
OPERATING INSTRUCTIONS
• Read "Users Notice" and Operator's
Manual before using fuel tank.
•This equipment is designed for the trans-
port of diesel fuel, for refueling equipment
or generator stand-by.
•The tank must be level while filling.
•Fill only with a hand held trigger nozzle.
Take care not to spill on the ground or in
the tank.
•Do not smoke when refueling. Keep
sparks, flames and hot material away
from fuel and fuel tank.
•Do not overfill. 95% capacity is maximum
legal limit.
•Always replace filler cap and turn pump
off (lever down).
• Store diesel hose and nozzle inside outer tank.
•Close all valve outlets and lock lid when transporting on public
highway.
•Follow the regulations for Transport of Dangerous Goods.
•Check for fluid in outer tank and empty regularly - refer to mainte-
nance manual for detailed procedure. TC0206
TC0207
A
B

4 OPERATION
10
OPERATING SAFETY
The TransCube is a double-walled steel tank with
baffles and an electric pump for transferring diesel
fuel. It was tested and certified to UN require-
ments and is legal to use in Canada and the U.S.
Be familiar with the machine before starting.
It is the responsibility of the owner or opera-
tor to read this manual and to train all other
operators before they start working with the
machine. Follow all safety instructions exact-
ly. Safety is everyone's business. By follow-
ing recommended procedures, a safe working
environment is provided for the operator,
bystanders and the area around the worksite.
Untrained operators are not qualified to use
the machine.
In addition to the design and configuration of
equipment, hazard control and accident pre-
vention are dependent upon the awareness,
concern, prudence and proper training of
personnel involved in the operation, transport,
maintenance and storage of equipment. It is
the responsibility of the owner or operator to
read this manual and to train all other opera-
tors before they start working with the ma-
chine.
Many features incorporated into this machine are
the result of suggestions made by customers like
you. Read this manual carefully to learn how to
use the tank safely and how to set it to provide
maximum field efficiency. By following the using
instructions in conjunction with a good mainte-
nance program, your TransCube will provide many
years of trouble-free service.
4.1 TO THE NEW OPERATOR OR OWNER
• Please remember it is important that you
read and heed the safety signs on the Tran-
sCube. Clean or replace all safety signs if
they cannot be clearly read and understood.
They are there for your safety, as well as the
safety of others. The safe use of this tank is
strictly up to you, the operator.
• Use only for the transport of diesel fuel for
refueling equipment or stand-by generators.
• Keep the tank level when filling.
• Fill only with a hand-held trigger nozzle.
• Do not spill fuel on the ground or in the tank.
• Do not smoke when refueling. Keep sparks,
flames and hot material away from fuel and
TransCube.
• Do not over fill. 95% is the maximum legal
limit.
• Always replace filler cap and turn pump off
(lever down) when refueling finished.
• Store diesel hose and nozzle inside outer
tank.
• Close all valve outlets and lock lid when
transporting on public highway.
• Follow the regulations of theTransport of
Dangerous Goods.
• Check for fluid in outer tank and empty
regularly - refer to maintenance manual for
detailed procedure.

. MACHINE
COMPONENTS
The TransCube is a double-walled
tank for holding, transferring or
transport ing fuel. The fuel tank
mountsinside theouter tank. The
Tran sCub e i s d esigned so t he o ut er
tank islarge enough to hold all
the uid should the inner fuel tank
break, crack or leak capacity
in the interstice .
Close and lock the lid when trans -
porting or not using thetank. The
inch ll plug islocated on the inner
tank along with the psi fusibleplug
for venting. Afuel gauge is mounted
next to the ll plug to assist in lling
thetank.
An electric pump, hose and hand-
held no le are used t o transfer fuel
and the no le hooksto the side
frame. ower must be supplied by
thecustomer to power thepump.
Output and return line with valves
can be connected to an engine
operat ing at a remot e locat ion.
Theouter tank isdesigned with an
accesshole for routing fuel linesif
required for your application.
An optional volume meter can be
mounted under the lid to measure
the amount of fuel being dispensed.
TDG placards are locat ed on each
side of thetank.
A Outer Tan with removable lid
Inner Tan
C Hatch Lid
D Filler Cap 3
E Fuel Gau e
F Electric Pump
G Pump ON OF
H Fuel Feed Line Valve
Fuel Ret urn Line Valve
Re f u e l i n H o se
L Nozzle
M Nozzle Stora e rac et
N Manhole Cover
O Relief Vent
P Optional Fuel Meter
TDG Placards
R Power Cord
S Tie down point
T Stac in rac ets
W Fuel Line Access Slot s
Lif t in brac et
Fi . PRI NCIPLE COMPONENTS
P
E
O
H
W
W
R
M
L
FG
W
W
C
HO
E
L
D
D
M
FRG
C
T
S
A
S
WW
NT
A
W
NC
S
T
C
N
X
X

4.3 MACHINE BREAK-IN
Although there are no operational restrictions on
the TransCube when used for the first time, it is
recommended that the following mechanical items
be checked:
A. After Using for 1 and 5 Hours:
1. Check all nuts, bolts and other fasteners.
Tighten to their specified torque level.
2. Check that the fuel lines and connections
are in good condition and there are no
leaks.
3. Check that the electrical system is in good
condition. Be sure all terminals and con-
nectors are clean and fully engaged.
4. Then go to the regular service schedule
as defined in Section 5.
4.4 PRE-OPERATION CHECKLIST
Efficient and safe operation of the TransCube re-
quires that each operator reads and understands
the using procedures and all related safety pre-
cautions outlined in this section. A pre-operation
checklist is provided for the operator. It is impor-
tant for both the personal safety and maintaining
the good mechanical condition of the TransCube
that this checklist is followed.
Before using the TransCube and each time there-
after, the following areas should be checked off:
1. Check that the TransCube is bolted or an-
chored to the transporting vehicle.
2. Disconnect and secure all the lines and hoses
before transporting.
3. Close and tighten filler cap when tank is full.
4. Turn pump off and disconnect or remove
power lines.
5. Check the interstice area (bund). Clean if
there is any debris, trash or diesel fuel.
6. Check that all the required documentation and
placards are with the unit and in good condi-
tion.
12
This manual suits for next models
5
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