Western 110 User manual

October 1, 2018
Lit. No. 68660, Rev. 06
Western Products, PO Box 245038, Milwaukee, WI 53224-9538 • www.westernplows.com
This manual is for WESTERN®Model 110, 1000 & 2000 Low-Profile Tailgate Spreaders
with serial numbers 7192 and higher (Model 110), 10001–10002 (Model 1000), and 20237–20363 (Model 2000).
Low-Profile Tailgate Spreader
Model 110, 1000 & 2000
Owner's Manual
Original Instructions
This manual supersedes all editions with an earlier date.
CAUTION
Read this document before operating
or servicing the spreader.

Lit. No. 68660/68661, Rev. 06 3 October 1, 2018
TABLE OF CONTENTS
PREFACE.................................................................... 4
Owner's Information Form .................................... 4
SAFETY ...................................................................... 5
Safety Definitions.................................................. 5
Warning/Caution Labels ....................................... 5
Serial Number Label ............................................. 6
Safety Precautions................................................ 6
Fuses .................................................................... 7
Personal Safety..................................................... 7
Fire and Explosion ................................................ 7
Cell Phones........................................................... 7
Ventilation ............................................................. 8
Battery Safety ....................................................... 8
Noise..................................................................... 8
Vibration................................................................ 8
Torque Chart ......................................................... 8
LOADING .................................................................... 9
Certification........................................................... 9
Material Weights ................................................... 9
MOUNTING THE SPREADER ................................. 10
Fixed Mount Spreader ........................................ 10
SWING AWAY®Spreader ................................... 10
OPERATING THE SPREADER................................ 11
Spreader Controls............................................... 11
ON/OFF Control ........................................... 11
Variable Speed Control ................................ 12
Driving and Spreading on Snow and Ice ............ 12
REMOVING THE SPREADER ................................. 13
Fixed Mount ........................................................ 13
SWING AWAY Mount.......................................... 13
MAINTENANCE........................................................ 14
Preseason Check................................................ 14
After Each Use.................................................... 14
Postseason Maintenance.................................... 15
Drive Belt Replacement ...................................... 15
Bearing and Set Screw Maintenance ................. 16
Fuse Replacement.............................................. 16
Recycle ............................................................... 16
2-PIN HARNESS WIRING DIAGRAM ..................... 17
TROUBLESHOOTING GUIDE ................................. 18

Lit. No. 68660, Rev. 06 4 October 1, 2018
PREFACE
This manual has been prepared to acquaint you with
the safety information, operation, and maintenance of
your new tailgate spreader. Please read this manual
carefully and follow all recommendations. This will
help ensure profitable and trouble-free operation of
your spreader. Keep this manual accessible. It is a
handy reference in case minor service is required.
When service is necessary, bring your spreader to
your distributor. They know your spreader best and are
interested in your complete satisfaction.
NOTE: This spreader is designed to spread snow
and ice control materials only. Do not use it
for purposes other than those specified in this
manual.
Register your spreader online at www.westernplows.com
OWNER'S INFORMATION
Owner's Name: ______________________________________________________________________
Date Purchased: _____________________________________________________________________
Outlet Name: ______________________________________________ Phone:_________________
Outlet Address: ______________________________________________________________________
Vehicle Model: _______________________________________________ Year: _______________
Spreader Type (Model):________________________________ Serial #:______________________
Length:________________________ Weight: __________________ lb/kg: _________________

Lit. No. 68660/68661, Rev. 06 5 October 1, 2018
SAFETY
Warning and Caution Label
(both sides)
Caution Label (both sides,
SWING AWAY®mount only)
SAFETY DEFINITIONS
NOTE: Indicates a situation or action that can lead
to damage to your spreader and vehicle or other
property. Other useful information can also be
described.
WARNING/CAUTION LABELS
Become familiar with and inform users about the
warning and caution labels on the spreader.
NOTE: If labels are missing or cannot be read, see
your sales outlet.
CAUTION
Indicates a potentially hazardous situation
that, if not avoided, may result in minor or
moderate injury. It may also be used to alert
against unsafe practices.
WARNING
Indicates a potentially hazardous situation
that, if not avoided, could result in death or
serious personal injury.
Warning Label

Lit. No. 68660/68661, Rev. 06 6 October 1, 2018
SAFETY
SAFETY PRECAUTIONS
Improper installation and operation could cause
personal injury and/or equipment and property
damage. Read and understand labels and the
Owner's Manual before installing, operating, or
making adjustments.
WARNING
• Driver to keep bystanders minimum of
25 feet away from operating spreader.
• Before working with the spreader, secure all
loose-fitting clothing and unrestrained hair.
• Before operating the spreader, verify that all
safety guards are in place.
• Before servicing the spreader, wait for
conveyor, auger, and spinner to stop.
• Do not climb into or ride on spreader.
WARNING
Do not install the control for this product in
the deployment path of an air bag. Refer to
vehicle manufacturer's manual for air bag
deployment area(s).
CAUTION
If rear directional, CHMSL light, or brake
stoplights are obstructed by the spreader, the
lights shall be relocated, or auxiliary directional
or brake stoplights shall be installed.
WARNING
Overloading could result in an
accident or damage. Do not exceed
GVWR or GAWR ratings as found
on the driver-side vehicle door
cornerpost. See Loading section to determine
maximum volumes of spreading material.
Code Definition
YY 2-Digit Year
MM 2-Digit Month
DD 2-Digit Day
LL 2-Digit Location Code
XXXX 4-Digit Sequential Number
ZZZZZZ 5- to 7-Digit Assembly PN
SERIAL NUMBER LABEL
WARNING
Vehicles <10,000 lb GVWR: Obstructing the
visibility from the vehicle's rear camera could
result in serious injury or damage. An auxiliary
camera system shall be installed if the
vehicle's rear camera is removed or blocked.

Lit. No. 68660/68661, Rev. 06 7 October 1, 2018
SAFETY
CAUTION
Disconnect electric and/or hydraulic power
and tag out if required before servicing or
performing maintenance.
NOTE: Lubricate grease fittings after each use.
Use a good quality multipurpose grease.
FUSES
The electrical system contains several
automotive-style fuses. If a problem should occur
and fuse replacement is necessary, the replacement
fuse must be of the same type and amperage rating
as the original. Installing a fuse with a higher rating
can damage the system and could start a fire. Fuse
Replacement, including fuse locations, is located in
the Maintenance section of this Owner's Manual.
PERSONAL SAFETY
• Remove ignition key and put the vehicle in PARK
or in gear to prevent others from starting the
vehicle during installation or service.
• Wear only snug-fitting clothing while working on
your vehicle or spreader.
• Do not wear jewelry or a necktie, and secure long
hair.
• Wear safety goggles to protect your eyes from
battery acid, gasoline, dirt, and dust.
• Avoid touching hot surfaces such as the engine,
radiator, hoses, and exhaust pipes.
• Always have a fire extinguisher rated BC handy,
for flammable liquids and electrical fires.
FIRE AND EXPLOSION
Be careful when using gasoline. Do not use gasoline
to clean parts. Store only in approved containers away
from sources of heat or flame.
CELL PHONES
A driver's first responsibility is the safe operation of
the vehicle. The most important thing you can do
to prevent a crash is to avoid distractions and pay
attention to the road. Wait until it is safe to operate
Mobile Communication Equipment such as cell phones,
text messaging devices, pagers, or two-way radios.
CAUTION
DO NOT leave unused material in
hopper. Material can freeze or solidify,
causing unit to not work properly.
Empty and clean after each use.
WARNING
Gasoline is highly flammable and gasoline
vapor is explosive. Never smoke while
working on vehicle. Keep all open flames
away from gasoline tank and lines. Wipe up
any spilled gasoline immediately.
CAUTION
• Do not operate a spreader in need of
maintenance.
• Before operating the spreader, reassemble
any parts or hardware removed for cleaning
or adjusting.
• Before operating the spreader, remove
materials such as cleaning rags, brushes,
and hand tools from the spreader.
• Before operating the spreader, read the
engine owner's manual, if so equipped.
• While operating the spreader, use auxiliary
warning lights, except when prohibited by law.
• Tighten all fasteners according to the
Torque Chart. Refer to Torque Chart for the
recommended torque values.

Lit. No. 68660/68661, Rev. 06 8 October 1, 2018
SAFETY
VENTILATION
BATTERY SAFETY
NOISE
Airborne noise emission during use is below 70 dB(A)
for the spreader operator.
VIBRATION
Operating spreader vibration does not exceed 2.5 m/s2
to the hand-arm or 0.5 m/s2to the whole body.
TORQUE CHART
1/4-20 109 154
1/4-28 121 171
5/16-18 150 212
5/16-24 170 240
3/8-16 269 376
3/8-24 297 420
7/16-14 429 606
7/16 -20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14 474 669
644 9091-8
1-12 704 995
1/2-13
1/2-20
11.9
13.7
24.6
27.3
43.6
26.9
53.3
93
148
49.4
69.8
77.9
106.4
120.0
8.4
9.7
17.4
19.2
30.8
35.0
49.4
55.2
75.3
85.0
M6 x 1.00
M12 x 1.75
M8 x 1.25
M14 x 2.00
M10 x 1.50
M27 x 3.00
M22 x 2.50
M30 x 3.50
M24 x 3.00
M20 x 2.5011.1
19.5
38.5
67
107
7.7
613
778
1139
1545
450
428
562
796
1117
M33 x 3.50
M36 x 4.00
2101
2701
1468
1952
325
M16 x 2.00 231 167
M18 x 2.50 318222
Recommended Fastener Torque Chart
Size Size
Torque (ft-lb)
Grade
5
Grade
8
Metric Fasteners Class 8.8 and 10.9
These torque values apply to fasteners
except those noted in the instructions.
Torque (ft-lb)
Grade
5
Grade
8
Size Size
Torque (ft-lb)
Class
8.8
Class
10.9
Torque (ft-lb)
Class
8.8
Class
10.9
Inch Fasteners Grade 5 and Grade 8
CAUTION
Batteries normally produce explosive gases
which can cause personal injury. Therefore,
do not allow flames, sparks, or lit tobacco
to come near the battery. When charging or
working near a battery, always cover your
face and protect your eyes, and also provide
ventilation.
• Batteries contain sulfuric acid, which burns
skin, eyes, and clothing.
• Disconnect the battery before removing or
replacing any electrical components.
CAUTION
Read instructions before assembling.
Fasteners should be finger tight until
instructed to tighten according to the Torque
Chart. Use standard methods and practices
when attaching spreader, including proper
personal protective safety equipment.
WARNING
Vehicle exhaust contains lethal fumes.
Breathing these fumes, even in low
concentrations, can cause death. Never
operate a vehicle in an enclosed area without
venting exhaust to the outside.

Lit. No. 68660/68661, Rev. 06 9 October 1, 2018
LOADING
5.4 ft3
9.0 ft3
1.8 ft3
Model 110
5.9 ft3
8.0 ft3
3.1 ft3
Model 1000
7. 2 f t 3
10.6 ft3
3.1 ft3
Model 2000
This Owner's Manual covers vehicles that have been
recommended for carrying the tailgate spreader. Please
see your local dealer for proper vehicle applications.
CERTIFICATION
WARNING
Overloading could result in an accident or
damage. Do not exceed GVWR or GAWR as
found on the driver-side cornerpost of vehicle.
WARNING
New untitled vehicle installation of a spreader
requires National Highway Traffic Safety
Administration altered vehicle certification
labeling. Installer to verify that struck load of
snow or ice control material does not exceed
GVWR or GAWR rating label and complies
with FMVSS.
CAUTION
Read and adhere to manufacturer's
ice-control material package
labeling, including Material Safety
Data Sheet requirements.
MATERIAL WEIGHTS
Density
Material (lb/ft3)(lb/yd
3)(kg/m 3)
Salt 80 2160 1282
Sand 100 2700 1602
Material densities are approximate and are based on dry,
loose material. It is the responsibility of the operator to
know the weight of the material to be spread and the vehicle
carrying capacity.

Lit. No. 68660/68661, Rev. 06 10 October 1, 2018
MOUNTING THE SPREADER
NOTE: The spreader shall be installed according
to instructions supplied. Your local outlet is
trained to provide this service and service your
spreader with factory original parts.
FIXED MOUNT SPREADER
1. Install the left and right top brackets to the truck
bed rail with two 1/2" cap screws, four 1/2" flat
washers, and two 1/2" locknuts per side. Secure
the small mounting flange of each top bracket
to the bed rail using two 5/16" cap screws, two
5/16" flat washers, and two 5/16" locknuts per side.
NOTE: Pay special attention when drilling or
clamping dissimilar metals to aluminum bodies.
Galvanic corrosion can occur if not handled
properly. Contact vehicle manufacturer for
recommended attachment practices.
2. Place the spreader on the bumper and line up the
holes in the bottom feet with the holes in the bumper.
3. Attach the spreader to the top brackets using two
3/8" cap screws and two 3/8" locknuts per side.
4. Attach the spreader to the bumper of the truck
using one 3/8" cap screw, one 3/8" flat washer,
and one 3/8" locknut per side.
5. Plug the spreader harness into the vehicle harness.
CAUTION
During removal or mounting, securely grip
spreader to avoid dropping.
SWING AWAY®SPREADER
1. Fasten the left and right top brackets along
with any shims to the truck bed rail with two
1/2" cap screws, two 1/2" flat washers, and two
1/2" locknuts per bracket. Install the two 5/16" cap
screws and 5/16" locknuts to the side of the top
brackets.
NOTE: Pay special attention when drilling or
clamping dissimilar metals to aluminum bodies.
Galvanic corrosion can occur if not handled
properly. Contact vehicle manufacturer for
recommended attachment practices.
2. Place the left and right base plates on the bumper
of the truck and line up with the holes in the
bumper.
3. Attach the base plates to the bumper using three
3/8" cap screws, three 3/8" plain washers, any
shims, and three 3/8" locknuts per side.
4. Place the spreader on the base plates and insert
the hinge pins. Secure the hinge side by installing
one 1/4" cap screw and 1/4" locknut through the
hole in the base plate boss and hinge pin.
5. Install hitch pin clip through the base plate boss
and the removable hinge pin.
6. Plug the spreader harness into the vehicle
harness.
7. Plug the center high mounted stoplight (CHMSL)
cord into the vehicle stoplight harness.