Western Tornado 78000-1 User manual

January 1, 2017
Lit. No. 99762, Rev. 02
Tornado™ Hopper Spreader
#78000‑1, 78003‑1, 78006‑1
Owner's Manual
Original Instructions
This manual is for WESTERN®Tornado Hopper Spreaders with serial numbers
beginning with 160201 through 160902.
Western Products, PO Box 245038, Milwaukee, WI 53224‑9538 • www.westernplows.com
This manual supersedes all editions with an earlier date.
CAUTION
Read this document before operating
or servicing the spreader.

Lit. No. 99761/99762, Rev. 02 3 January 1, 2017
TABLE OF CONTENTS
PREFACE.................................................................... 4
Owner's Information.............................................. 4
SAFETY ...................................................................... 5
Safety Denitions.................................................. 5
Warning/Caution Labels ....................................... 5
Serial Number Label ............................................. 6
Safety Precautions................................................ 6
Fuses .................................................................... 7
Personal Safety..................................................... 7
Fire and Explosion ................................................ 7
Cell Phones........................................................... 7
Ventilation ............................................................. 8
Battery Safety ....................................................... 8
Noise..................................................................... 8
Vibration................................................................ 8
Torque Chart ......................................................... 8
LOADING.................................................................... 9
Certication........................................................... 9
Load Volume ......................................................... 9
Material Weights ................................................... 9
Spreader Specications...................................... 10
Determining Vehicle Payload.............................. 10
Determining Vehicle Payload Worksheet............ 11
MOUNTING THE SPREADER ................................. 12
OPERATING THE SPREADER – CAB CONTROL. 14
Starting and Stopping Spreader ......................... 14
Controlling Material Application .......................... 15
BLAST/Maximum Application ............................. 15
Cab Control Modes............................................. 15
Ready Mode........................................................ 15
ON Mode............................................................. 15
Error Mode.......................................................... 15
Cab Control Codes – Table ................................ 16
Setup Procedures ............................................... 18
Calibrate the Empty Hopper Setting ................... 18
Adjust LED Brightness Level .............................. 18
OPERATING THE SPREADER................................ 19
Dump Function.................................................... 19
Accessory Work Light......................................... 19
REMOVING THE SPREADER ................................. 20
MAINTENANCE........................................................ 21
Grease Fittings ................................................... 21
Conveyor Pintle Chain Tension........................... 21
After Each Use.................................................... 21
Storage ...............................................................22
At the End of Each Season or
After Extended Storage ................................... 22
Fuse Replacement.............................................. 22
Recycle ...............................................................22
ELECTRICAL COMPONENTS................................. 23
TROUBLESHOOTING GUIDE ................................. 25

Lit. No. 99762, Rev. 02 4 January 1, 2017
PREFACE
This manual has been prepared to acquaint you with
the safety information, operation and maintenance of
your new hopper spreader. Please read this manual
carefully and follow all recommendations. This will
help ensure protable and trouble-free operation of
your hopper spreader. Keep this manual accessible. It
is a handy reference in case minor service is required.
When service is necessary, bring your hopper
spreader to your distributor. They know your spreader
best and are interested in your complete satisfaction.
NOTE: This spreader is designed to spread snow
and ice control materials only. Do not use it
for purposes other than those specied in this
manual.
Register your spreader online at www.westernplows.com
OWNER'S INFORMATION
Owner's Name: ______________________________________________________________________
Date Purchased: _____________________________________________________________________
Outlet Name: ______________________________________________ Phone:_________________
Outlet Address: ______________________________________________________________________
Vehicle Model: _______________________________________________ Year: _______________
Spreader Type (Model):________________________________ Serial #:______________________
Length:________________________ Weight: __________________ lb/kg: _________________

Lit. No. 99761/99762, Rev. 02 5 January 1, 2017
SAFETY
Both
Sides
CAUTION
Do not lift spreader by this member.
Lifting here could cause personal
injury and property damage.
67272
With chute
removed, use
dump switches to
operate conveyor.
99758.00
WARNING
SAFETY DEFINITIONS
NOTE: Indicates a situation or action that can lead
to damage to your spreader and vehicle or other
property. Other useful information can also be
described.
WARNING/CAUTION LABELS
Become familiar with and inform users about the
warning and caution labels on the spreader.
NOTE: If labels are missing or cannot be read, see
your sales outlet.
CAUTION
Indicates a potentially hazardous situation
that, if not avoided, may result in minor or
moderate injury. It may also be used to alert
against unsafe practices.
WARNING
Indicates a potentially hazardous situation
that, if not avoided, could result in death or
serious personal injury.