Western tornado User manual

This document supersedes all editions with an earlier date.
August 15, 2016
Lit. No. 76455, Rev. 00
Tornado™ UTV Hopper Spreader
#78600
Owner's Manual
Original Instructions
This manual is for WESTERN®Tornado UTV hopper spreaders with
serial numbers 160901 and higher.
CAUTION
Read this manual before installing or
operating the spreader.
Western Products, PO Box 245038, Milwaukee, WI 53224-9538 • www.westernplows.com

Lit. No. 76454/76455/76456, Rev. 00 3 August 15, 2016
TABLE OF CONTENTS
PREFACE.................................................................... 5
Owner's Information.............................................. 5
SAFETY INFORMATION............................................ 6
Safety Definitions .................................................. 6
Warning/Caution Labels ....................................... 6
Serial Number Label ............................................. 7
Safety Precautions................................................ 8
Personal Safety..................................................... 8
Fire and Explosion ................................................ 9
Cell Phones........................................................... 9
Ventilation ............................................................. 9
Battery Safety ....................................................... 9
LOADING.................................................................. 10
Material Weights ................................................. 10
Certification......................................................... 10
Determining Vehicle Payload.............................. 11
MOUNTING THE SPREADER ................................. 12
OPERATING THE SPREADER – CAB CONTROL .14
Starting and Stopping Motor............................... 14
Adjusting Auger/Spinner Speed.......................... 14
Spreading Tips.................................................... 14
Auto-Reverse "AR" Feature....................................15
MAINTENANCE........................................................ 16
Lubrication .......................................................... 16
After Each Use.................................................... 16
Storage ............................................................... 16
At the End of Each Season or
After Extended Storage............................. 16
TROUBLESHOOTING GUIDE ................................. 17

Lit. No. 76455, Rev. 00 5 August 15, 2016
PREFACE
This manual has been prepared to acquaint you with
the safety information, operation and maintenance of
your new hopper spreader. Please read this manual
carefully and follow all recommendations. This will
help ensure profitable and trouble-free operation of
your hopper spreader. Keep this manual accessible. It
is a handy reference in case minor service is required.
When service is necessary, bring your hopper
spreader to your distributor. They know your spreader
best and are interested in your complete satisfaction.
NOTE: This spreader is designed to spread snow
and ice control materials only. Do not use it
for purposes other than those specified in this
manual.
Register your spreader online at www.westernplows.com
OWNER'S INFORMATION
Owner's Name: ______________________________________________________________________
Date Purchased: _____________________________________________________________________
Outlet Name: ______________________________________________ Phone:_________________
Outlet Address: ______________________________________________________________________
Vehicle Model: _______________________________________________ Year: _______________
Spreader Type (Model):________________________________ Serial #:______________________
Length:________________________ Weight: __________________ lb/kg: _________________

Lit. No. 76454/76455/76456, Rev. 00 6 August 15, 2016
SAFETY DEFINITIONS
NOTE: Indicates a situation or action that can lead
to damage to your spreader and vehicle or other
property. Other useful information can also be
described.
SAFETY INFORMATION
WARNING/CAUTION LABELS
Please become familiar with the Warning and Caution
labels on the spreader.
NOTE: If labels are missing or cannot be read, see
your sales outlet.
CAUTION
Indicates a potentially hazardous situation
that, if not avoided, may result in minor or
moderate injury. It may also be used to alert
against unsafe practices.
WARNING
Indicates a potentially hazardous situation
that, if not avoided, could result in death or
serious personal injury.
• Read Owner’s Manual for Installation Instructions.
• Secure spreader to truck with ratchet straps.
• Anchor spreader securely to truck body with bolt kit provided to
prevent slipping or sliding.
• Routinely check straps and handware to make sure they are secure.
D6548
NO STEP
• Slippery Surface When Wet.
• May Cause Severe Injury
D6545
ROTATING PARTS AND FLYING OB-
JECTS CAN CAUSE INJURY OR DEATH
• Keep hands, arms, feet and loose clothing away
• Shut o power ans stop engine before servicing
• Read owners manual before operating.
• Keep bystanders at least 60 ft away.
D6544

Lit. No. 76454/76455/76456, Rev. 00 7 August 15, 2016
SERIAL NUMBER LABEL
Code Definition
YY 2-Digit Year
MM 2-Digit Month
DD 2-Digit Day
#### 4-Digit Sequential Number
PPPPP 5-Digit Assembly PN
ROTATING AUGER CAN CAUSE
SERIOUS INJURY OR DEATH
• Keep arms, hands, and loose clothing
away from auger.
• Shut o control and unplug spreader
before servicing. D6335
YYMMDD####PPPPP
SERIAL NO.
11 cu ft
MODEL NO.
SAFETY INFORMATION
• DO NOT REMOVE SPREADER WITH MATERIAL IN HOPPER
• FASTEN SPREADER DOWN WITH APPROVED RATCHET
STRAPS AND BOLT KIT
• REAR FRAME LOCATOR BARS MUST BE IN PLACE BEFORE
OPERATING VEHICLE
DANGER
D6547

Lit. No. 76454/76455/76456, Rev. 00 8 August 15, 2016
SAFETY INFORMATION
SAFETY PRECAUTIONS
Improper installation and operation could cause
personal injury and/or equipment and property
damage. Read and understand labels and the
Owner's Manual before installing, operating or making
adjustments.
WARNING
• Driver to keep bystanders minimum of
25 feet away from operating spreader.
• Before working with the spreader, secure all
loose-fitting clothing and unrestrained hair.
• Before operating the spreader, verify all
safety guards are in place.
• Before servicing the spreader, wait for
auger and spinner to stop.
• Do not climb into or ride on spreader.
WARNING
Overloading could result in an
accident or damage. Do not exceed
GVWR of UTV. See Loading Section
to determine maximum volumes of
spreading material.
CAUTION
• Do not operate a spreader in need of
maintenance.
• Before operating the spreader, reassemble
any parts or hardware removed for cleaning
or adjusting.
• Before operating the spreader, remove
materials such as cleaning rags, brushes,
and hand tools from the spreader.
• While operating the spreader, use auxiliary
warning lights, except when prohibited by law.
CAUTION
Disconnect electric and/or hydraulic power
and tag out if required before servicing or
performing maintenance.
CAUTION
DO NOT leave unused material in
hopper. Material can freeze or solidify,
causing unit to not work properly.
Empty and clean after each use.
NOTE: Lubricate grease fittings after each use.
Use a good quality multipurpose grease.
PERSONAL SAFETY
• Remove ignition key and put the vehicle in park
or in gear to prevent others from starting the UTV
during installation or service.
• Wear only snug-fitting clothing while working on
your vehicle or spreader.
• Do not wear jewelry or a necktie, and secure long
hair.
• Wear safety goggles to protect your eyes from
battery acid, gasoline, dirt and dust.
• Avoid touching hot surfaces such as the engine,
radiator, hoses and exhaust pipes.
• Always have a fire extinguisher rated BC handy,
for flammable liquids and electrical fires.

Lit. No. 76454/76455/76456, Rev. 00 9 August 15, 2016
VENTILATION
BATTERY SAFETY
SAFETY INFORMATION
FIRE AND EXPLOSION
Be careful when using gasoline. Do not use gasoline
to clean parts. Store only in approved containers away
from sources of heat or flame.
CELL PHONES
A driver's first responsibility is the safe operation of
the vehicle. The most important thing you can do
to prevent a crash is to avoid distractions and pay
attention to the road. Wait until it is safe to operate
Mobile Communication Equipment such as cell
phones, text messaging devices, pagers or two-way
radios.
CAUTION
Batteries normally produce explosive gases
which can cause personal injury. Therefore,
do not allow flames, sparks or lit tobacco
to come near the battery. When charging or
working near a battery, always cover your
face and protect your eyes, and also provide
ventilation.
• Batteries contain sulfuric acid which burns
skin, eyes and clothing.
• Disconnect the battery before removing or
replacing any electrical components.
WARNING
Vehicle exhaust contains lethal fumes.
Breathing these fumes, even in low
concentrations, can cause death. Never
operate a vehicle in an enclosed area without
venting exhaust to the outside.
WARNING
Gasoline is highly flammable and gasoline
vapor is explosive. Never smoke while
working on vehicle. Keep all open flames
away from gasoline tank and lines. Wipe up
any spilled gasoline immediately.

Lit. No. 76454/76455/76456, Rev. 00 10 August 15, 2016
LOADING
This Manual covers vehicles which have been
recommended for carrying the hopper spreader.
Please see your local dealer for proper vehicle
applications.
MATERIAL WEIGHTS
WARNING
Overloading could result in an accident or
damage. Do not exceed GVWR of UTV.
CAUTION
Read and adhere to manufacturer's
ice-control material package
labeling including Material Safety
Data Sheet requirements.