WHEELEEZ D12 User manual

PWC Winch Kit Adjustment and Use Instructions
D12/D24/D36
Wheeleez, Inc.
www.wheeleez.com Tel: [phone], Fax: [phone] Made in China
After mounting WKS per drawings on reverse, and prior to
loading PWC, us this initial STS1 position to winch-on.
Adjust STS position after PWC is loaded.
Lock in place with WLP.
PWC should be balanced equally on all
Dolly wheels before strapping to secure.
Adjust STS position in Winch Kit Shaft to bring PWC closest to
Bow stop and winch.
Lock in place with WLP.
Bow Stop Mount
• Mount BS to STS using (2) B1010 bolts and (2) N1001
nuts.
• Slide to position where balanced PWC/Boat bow touches
BSR.
• Tighten BS into position on STS.
WZ1-ATVHK, ATV Hitch Kit (optional)
Drawings Description Metric(mm) Standard(“) Product # Q’ty
Hitch Bar 559 x 50 x 50 22 x 1.97 x 1.97
Wall thickness: 0.22 WZ4-ATVHK-HB 1
STS-Connector 347.6 x 150 x 5.5 13.65 x 5.9
Wall thickness: 0.22 WZ4-STS-CR 1
Mounting Bolt 10 x 75 0.39 x 2.95 WZ5-B1010 6
Nut 10 0.39 WZ5-N1010 6
Lock washer 10 0.39 WZ5-W2002 6
Coupler 35mm ball 1-7/8” ball WZ4-ATVHK-C 1
WK adjustment for D12
Adjust STS length using one of the STS holes.
D36
With ATVHK
ATV HITCH KIT STS-CR
Launching PWC Loading from water

Winch Kit Assembly Instructions for D12, D24, and D36
®
Please read ALL instructions and Warranty prior to use.
These Winch Kit instructions apply to PWC-Dolly12, PWC-Dolly24, and PWC-Dolly36.
Pre-Assembled components: Quantity
Drawings* Description Metric(mm) Standard(“) Product # D12 D24 D36
Straight Tongue Section 1 1143 x 50 x 50
Wall thickness 5.5 45 x 1.97 x 1.97 Wall thickness 0.2165 WZ4-STS1 1 1 1
Straight Tongue Section 2 1143 x 50 x 50
Wall thickness 5.5 45 x 1.97 x 1.97 Wall thickness 0.2165 WZ4-STS2 1 1 1
Winch Kit Shaft (BD) 100 x 200 x 5.5 3.94 x 7.87 x 0.22 WZ4-BD-WKS 1 0 0
Winch Kit Shaft (D-24) 825 x 200 x 5.5 32.5 x 7.87 x 0.22 WZ4-D24-WKS 0 1 0
Winch Kit Shaft (D-36) 1228.5 x 200 x 5.5 50.73 x 7.87 x 0.22 WZ4-D36-WKS 0 0 1
Winch Kit Tongue Handle
w/ 2 grips 272 x 25.4 x 4.75 10.7 x 1 x 0.187 WZ4-WK-TH 1 1 1
STS-Connector 347 x 150 x 5.5 13.65 x 5.9 x 0.22 WZ4-STS-CR 1 1 1
Angled Tongue Section 692 x 50 x 50
Wall thickness 5.5 27.25 x 1.97 x 1.97 Wall thickness 0.2165 WZ4-ATS 1 1 1
Winch Kit Angled Bracket 187.168 x 6 7.36 x 6.6 x 0.2362 WZ4-WKAB 2 2 2
Bolt (Angle Bracket) 6 x 70 0.25 x 2.75 WZ5-B1005 4 8 12
Nut (Angle Bracket) 6 0.25 WZ5-N2002 3 3 3
Lock washer (Angle Bracket) 6 0.25 WZ5-W3001 8 8 8
Bolt (WKS) 6 x 16 0.25 x 0.63 WZ5-B1006 4 8 12
Mounting Bolt 10 x 75 0.39 x 2.95 WZ5-B1010 8 8 8
Nyloc Nut (WKS) 6 0.25 WZ5-N2001 4 8 12
Nut 10 0.39 WZ5-N1010 8 8 8
Lock washer 10 0.39 WZ5-W2002 6 6 6
Wire Lock Pin (set of 3) 9.5 x 88 0.37 x 3.46 WZ5-WLP 1 set 1 set 1 set
End Cap for STS 50 x 50 x 18 1.96 x 1.96 x 0.7 WZ6-STS-EC 1 1 1
Bow Stop Bracket WZ4-BSB 2 2 2
BS Bow Stop Roller WZ6-BSR 1 1 1
BS Mounting Bolt 10 x 150 0.39 x 5.91 WZ55-B1011 1 1 1
BS Nyloc Nut 10 0.39 WZ5-N1011 3 3 3
BS Roller Sleeve 15.5 x 1 x 12 6.1 x 0.39 x 5.04 WZ5-BSRS 1 1 1
Pulling Winch
Boat weight to Winch capacity ratio is 2:1.
Example: a 540KG (1200 lbs) boat requires a
272KG (600 lbs) winch.
WZ1-Winch 1 1 1
*Drawings not to scale.
Winch Kit Shaft Mounting Instructions
STS-CR
WZ5-BSRS WZ6-BSR
B1011
N1011
Pre-assembled:
W4-WK-BSC
Winchkit
Bow Stop
Complete
Pre-assembled:
WZ4-ATSC
Winch Kit Angled Tongue Sec-
tion Complete
}
WZ4-WK-BSC
Winch Kit
Bow Stop
Complete
}
WZ4-ATSC
Angled
Tongue Sec-
tion Complete
Revision: March 2008
D24
Angled Tongue Section
Winch Kit Bow
Stop Complete
WZ4-WK-BSC
(preassembled) (preassembled)
D36
Angled Tongue
Section Complete
WZ4-ATSC
WZ4-BSB
WZ4-ATS
Hardware
B1010
N1010
W2002
D12
Hardware
B1010
N1010
W2002