Whirlpool 30 " Eye-Level Gas Range User manual

IMPORTANT:
Read and save
these instructions.
IMPORTANT:
Installer: Leave Installation Instructions
with the homeowner.
Homeowner: Keep Installation Instructions
for future reference.
Save Installation Instructions for local
electrical inspector’s use.
Note: This cook-top is manufactured for use with
Natural gas. To convert for use with LWPropane gas,
see Panel E.
Part No. 8107P326-060/438 1502 Rev. A
30” and 36”m
Sealed Burner
cooktop

Before you start.. .
Check location where cooktop will be
installed. The location should be away from
Proper installation is your responsibility.
Make sure you have everything necessary
for correct installation. It is the responsibility
of the installer to comply with the
clearances specified on the model/serial
rating plate. The model/serial rating plate
can be found on the underside of the
cooktop burner box.
Note: This cooktop is manufactured for use
with Natural gas. To convert to M/Propane
gas, see Panel E. Gas conversion kit is
attached to bottom of cooktop.
strong draft areas, such as windows, doors
and strong heating vents or fans. The
cooktop should be located for convenient
use in the kitchen.
ALL OPENINGS IN THE FLOOR OR WALL
WHERE COOKTOP ISTO BE INSTALLED MUST
BE SEALED.
This cooktop is not approved for use with
downdraft vent systems.
Product dimensions
3-3/B” burner
Cutout dimensions
Cooktop has l/2”
NPT female Inlet
on regulator.
If base cabinet has a drawer, a 4” depth
clearance from the countertop to the top
of the drawer (or other obstruction) in
cabinet is required.
30” Cooktop
2-l/8” min. to
backsplash or
vertical wall
30” min. base cabinet is required.
36” Coo ktop
l-5/8” min. to
backsplash or
vertical wall &t-3/8
openlng wldth
36” min. base cabinet is required.
cabinet wldth above cooktop I
See Note”’
for minimum
\
3-7/B” min. countertoo \ Do Not seal cooktop .- --__-.-_
vertical wall or other
combustible material.
space from left or right
side of cooktop to
EepA;pace
adjacent
cooktops
l ” Note: 30” min. when bottom of
wood or metal cabinet Is
protected by not less than l/4”
flame retardant millboard
covered with not less than No. 28
MSG sheet steel, 0.015” stainless
steel, 0.024” aluminum or 0.020”
copper.
36” mln. clearance between the
top of the cooklng platform and
the bottom of an unprotected
wood or metal sheet.
Do Not pinch the
power supply
cord between the
cooktop and
cabinet.
Grounded electrical outlet is required. See
“Electrical requirements,” Panel B.
Proper gas supply connection must be
available. See “Gas supply requirements,”
Panel B.
Countertop opening dimensions that are
shown must be used. Given dimensions
provide 0” clearance.
Your safety and the safety of others
is very important.
We have provided many important safety
messages in this manual and on your appliance.
Always read and obey all safety messages.
II t This is the safety alert symbol. This
l
symbol alerts you to hazards that can
kill or hurt you and others. All safety
messages will be preceded by the safety alert
symbol and the word “DANGER” or “WARNING”.
These words mean:
You will be killed or seriously injured if you
don’1 follow instructions.
You can be killed or seriously injured if you
don’1 follow instructions.
All safety messages will identify the hazard, tell
you how to reduce the chance of injury, and tell
you what can happen if the instructions are not
followed.
IFINING: For your safety the
information in this manual must
be followed to minimize the risk
of fire or explosion or to prevent
property damage, personal injury
or death.
- Do not store or use gasoline or
other flammable vapors and
liquids in the viciniiy of this or
any other appliance.
- WHATTO DO IFYOU SMELL
GAS
l Do not try to light any
appliance.
l Do not touch any electrical
switch; do not use any phone
in your building.
l Clear the room, building or
area of all occupants.
l Immediately call your gas
supplier from a neighbor’s
phone. Follow the gas
supplier’s instructions.
l If you cannot reach your
gas supplier, call the fire
department.
- Installation and service must be
performed by a qualified
installer, service agency or
the gas supplier.
When installing a cooktop under existing
cabinets and the installation does not meet
the minimum cabinet clearances, install a
range hood above the cooktop to avoid
burn hazards.
Important: Observe all governing codes
and ordinances. Failure to meet codes and
ordinances could lead to fire or electrical
shock.
Mobile home installation
The installation of this cooktop must
conform to the Manufactured Home
Construction and Safely Standards, Title
24 CFR, Part 3280 (formerly the Federal
Standard for Mobile Home Construction
and Safely, Title 24, HUD Part 280); or when
such standard is not applicable, the
Standard for Manufactured Home Sites,
Communities and Setups), ANSI
A225.1 /NFPA 501 A - 1987, or latest edition,
or with local codes.
Copies of the standards listed may be obtained from:
l National Fire Protection Association
Batterymarch Park
Quincy, Massachusetts 02269
l * American Gas Association
1515 Wilson Boulevard
Arlington, Virginia 22209
Panel A

Tools needed for
installation:
l gas line shutoff valve
* L.F!f as resistant pipe-
l New A.G.A. design-
certified flexible metal
join compound connector (4-5 teet)
v ’ 1. > a I I , ,, , ,..
tape measure/ruler
electric drill
Parts supplied for
installation:
l l/4” x l/4:, foam sealing strip
: ;/g:,;;2 foam sealing strlp
l 2 clamps
Gas supply
requirements
Explosion Hazard
Use a new AGA approved gas supply
line.
Failure to do so can result in death,
explosion, or fire.
Observe all governing codes and
ordinances.
Important: Cooktop must be connected to
a regulated gas supply.
A
n
This installation must conform with
local codes and ordinances, In the
absence of local codes, installations must
conform with American National Standard,
National Fuel Gas Code ANSI 2223.1 -
latest edition.**
B n
Inout ratinas shown on the
serial/rating plate are for elevations up to
2,000 feet. For elevations above 2,OXl feet,
ratings are reduced at a rate of 4% for
each 1,000 feet above sea level.
C
n The cooktop is equipped for use
with NATURAL gas. It is design-certified by
the American Gas Association for NATURAL
and LJ?gases with appropriate conversion.
The serial/rating plate, located on the
underside of the burner box, has
information on the type of gas that can be
used. If this information does not agree with
the type of gas available, check with the
local gas supplier, See Panel E for L.Pgas
conversion instructions.
Panel B
D n Provide a gas supply line of 3/4”
rigid pipe to the cooktop location. A
smaller size pipe on long runs may result in
insufficient gas supply. Pipe-joint
compounds, suitable for use with L.l?gas,
must be used. With L-l?gas, piping or tubing
size can be l/2” minimum. L.Pgas suppliers
usually determine the size and materials
used on the system.
E n If local codes permit, a new A.G.A.
design-certified, 4-5 foot long, l/2” or 3/4”
I.D., flexible metal appliance connector is
recommended for connecting this cooktop
to the gas supply line. Do Not kink or
damage the flexible connector when
moving the cooktop. A l/2” male pipe
thread is needed for connection to
pressure regulator female pipe threads.
to
I
t
n
The supply line shall be equipped with
an approved shutoff valve. This valve should
be located in the same room as the
cooktop and should be in a location that
allows ease of opening and closing. Do Not
block access to the shutoff valve.
G
n If rigid pipe is used as a gas
supply line, a combination of pipe
fittings must be used to obtain an in-line
connection to the cooktop. All strains must
be removed from the supply and fuel lines
so cook-top will be level and in line.
H
n The regulator must be checked at a
minimum 1-inch water column above the
set pressure. The inlet pressure to the
regulator should be as follows for operation:
NATURALGAS:
Mtnimum pressure 4 inches W.C.
Maximum pressure 14 inches W.C.
L.t? GAS:
Mlnimum pressure 10 inches W.C.
Maximum pressure 14 inches W.C.
I
n Line pressure testing:
Testing above l/2 psi (14 inches W.C.)
(gauge)
The cooktop and its individual shutoff valve
must be disconnected from the gas supply
piping system during any pressure testing of
that system at test pressures greater than
l/2 psig (3.5kPa).
Testing at l/2 psi (14 inches W.C.) (gauge)
or lower
The cooktop must be isolated from the gas
supply piping system by closing its individual
manual shutoff valve during any pressure
testing of the gas supply piping system at
test pressures equal to or less than l/2 psig
(3.5kPa).
Electrical requirements
Electrical Shock Hazard
Plug into a grounded 3-prong outlet.
Do not remove ground prong.
Do not use an adapter.
Failure to follow these instructions can
result in death, fire, or electrical shock.
If codes permit and a separate grounding
wire is used, it is recommended that a
qualified electrician determine that the
grounding path is adequate.
Check with a qualified electrician if you
are not sure whether the cooktop is
properly grounded.
Do Not ground to a gas pipe.
A 120-volt, 60-Hz, AC-only, 15-ampere, fused
electrical supply is required. A time-delay
fuse or circuit breaker is recommended. It is
recommended that a separate circuit
serving only this appliance be provided.
Electronic ignition systems operate within
wide voltage limits, but proper grounding
and polarity are necessary. In addition to
checking that the outlet provides 12Gvolt
power and is correctly grounded, the outlet
must be checked by a qualified electrician
to see if it is wired with correct polarity. A
wiring diagram is provided in the literature
package.
Recommended ground method
For your personal safety, this appliance must
be grounded. This appliance is equipped
with a power supply cord having a 3-prong
ground plug. To minimize possible shock
hazard, the cord must be plugged into a
mating 3-prong, ground-type outlet,
grounded in accordance with the National
Electrical Code ANSVNFPA 70- latest
edition* and local codes and ordinances.
If a mating outlet is not available, it is the
personal responsibility and obligation of the
customer to have a properly grounded,
3-prong outlet installed by a qualified
electrician.
&prong ground-type
outlet \
jUPPlY
cord
Figure 1
Copies of the standards listed above may be obtained from:
l National Fire Protection Association
Balterymarch Park
Quincy, Massachusetts 02269
l ’ American Gas Association
1515 Wilson Boulevard
Arlington, Virginia 22209

Now start...
With cooktop in kitchen.
n
Remove the shipping materials and
tape from the cooktop. Remove pressure
regulator and hardware package from side
of carton.
n Remove cooktop, burner grates and
caps package from shipping box.
Apply l/2” sealing
strip to inside ot
l/4” sealing strip.
edge of cooktop.
3
n Place cooktop upside down on a
soft pad, being careful not to scratch or
damage the control knobs. Peel paper
backing off the T/4” sealing strip and apply
sealing strip along the edge on the
underside of the glass cooktop. Peel paper
backing off the 7/2” sealing strip and apply
it next to the l/4” sealing strip along the
underside of the glass cooktop.
III
4
n Insert cooktop in countertop cutout.
Center the cooktop in the cutout. Check
that front edge of cooktop is parallel with
front edge of countertop. Check that all
required clearances are met. If the cooktop
is not properly positioned, lift the entire
cooktop out of the opening to make
adjustments so that the foam sealing strip
can seal properly.
IMPORTANT: To avoid scratching the
countertop, lift entire cooktop up from
cutout when repositioning cooktop in
countertop opening.
14.
Panel C

n From inside the cabinet, position
each clamp so that the hole in the clamp
aligns with the hole in the burner box. Insert
a screw into the hole and secure cooktop
to countertop by hand-tightening each
screw. To avoid damaging cooktop surface,
do not overtighten screws.
Note: If countertop is unusually thick, longer
mounting screws can be used with the
clamps to secure the cooktop to the
countertop.
1
rear of
cooktop
Ill
e
pressure
regulator
. gas-flow arrow
polnttng up
6
n Install the pressure regulator with the
arrow on the regulator pointing up toward
unit and in a position where you can reach
the access cap.
IMPORTANT: All connections must be
wrench-tightened, Do Not make
connections to the gas regulator too tight.
Making the connection too tight may
crack the regulator and cause a gas leak.
Do Not allow the regulator to turn on the
pipe when tightening fittings.
l/2” nipple flexible connector l/2” nipple
I I I f=l-?T
’ l/2” adapters ’ I
manua/shutoff valve presslre
regulator
All connections must be wrench-tightened.
7
n Assemble the flexible connector
from the gas supply pipe to the pressure
regulator in this order: l/2” adapter, flexible
connector, l/2” adapter and l/2” nipple.
8
n Use pipe joint compound resistant to
the action of Natural and L.Pgas to seal all
gas connections. If flexible connectors are
used, be certain connectors are not kinked.
9
n Open the shutoff valve in the gas
supply line. Wait a few minutes for gas to
move through the gas line.
10
w Use a brush and liauid
detergent to test all gas conn&ctions for
leaks. Bubbles around connections will
indicate a leak. If a leak appears, shut off
gas valve controls and adjust connections.
Then check connections again.
NEVERTEST
FORGAS LEAKSWITHA MATCH OR OTHER
FLAME. Clean all detergent solution from
cooktop.
11
n Plug the power supply cord into
the grounded outlet.
burner cap
12
n Place trim rings over each
burner. Find the two locc?ting tabs under the
burner cap and mount cap over the slots in
the burner base. Place burner grates over
burners and caps.
Electronic Ignition System -
initial lighting
Cooktop burners use electronic ignitors in
place of standing pilots. When the cooktop
control knob turned to the ‘LITE” position,
the system creates a spark to light the
burner. This sparking continues until the
control knob is turned to the desired setting.
w ClTeck the operation of the
cooktop burners. Put a ‘pan of water on
each burner. Push in and turn each control
knob to ‘LITE” position. The flame should
light within 4 seconds. Do Not leave the
knob in the “LITE” position after burner
lights.
If burners do not light properly, turn control
knobs to the ‘OFF” position. Check that
power supply cord is plugged in and that
circuit breaker or house fuse has not blown.
Check that the shutoff valve is in the ‘ON”
position. Check operation again. If a burner
does not light at this point, contact your
Whirlpool dealer for assistance.
Note: A correctly adjusted sealed gas
burner may blow out when a pan is not on
the burner.
14
n After burner lights,
turn control knob to “HI”
position. Check each cooktop
burner for proper flame. The
small inner cone should have a
very distinct blue flame l/4” to
l/2” long, the outer cone is not
as distinct as the inner cone.
15
n Push in and turn each control
knob to the “WARM” setting. The “WARM”
flame should be a minimum, steady, blue
flame and should extend to the other edge
of the burner cap. A stable flame should be
maintained when the control knob is
changed from”HI” to “WARM”. If flame
needs adjusting, turn the control knob to
the ‘HI” position for five minutes. Then turn
the control knob back to the “WARM”
position and remove the control knob. Use
a screwdriver to turn the adjustment screw
in the center of the valve stem. Replace the
control knob. Check the adjustment by
turning the control knob from ‘HI” to
“WARM” several times. There is no
adjustment to the ‘SIM” setting.
finished installing your new
Whirlpool cooktop. To get the
most efficient use from your new
cooktop, read your Whirlpool Use&
Care Guide. Keep Installation
1 Congratulations 1
to cooktop for easy reference. The
instructions will make reinstalling
Panel D

L.P. gas conversion
IMPORTANT: All connections must be
wrench-tightened. Do Not make
connections to the gas regulator too tight.
Making the connection too tight may crack
the regulator and cause a gas leak. Do Not
allow the regulator to turn on the pipe
when tightening fittings.
1.P.posltion
\ Natural gas position \
Converting back to Natural gas
1. Convert the pressure regulator back to
Natural gas by reversing the steps in Step
A, “Pressure regulator”.
2. Remove screw located in center of each
burner. Remove LP air shutters from
burners. Replace screws. Save the L-Pair
shutters,
3. Remove L.F?gas orifices (No. 93) and
save. Install Natural gas orifices (No. 155).
Adjusting for proper flame
After all burners have been converted, turn
the gas supply valve back to open position.
Complete steps 9-l 5.
2. Remove cover from cap on top of
regulator, Turn cap over so that L.F!is on
top of cap. Replace cap. Replace cover
over cap.
Electrical Shock Hazard
Disconnect power before converting to
L.P. gas.
Failure to do so can result in death or
electrical shock.
Checking gas pressure
1. Remove right rear burner cap. Connect
an inclined manometer to orifice with a
l/4” I.D. rubber hose. Hold hose tightly to
orifice.
2. Turn two other burners to operate at the
‘HI” position. Turn on burner connected
to the manometer, Adjust the gas supply
pressure until the monometer pressure
reading is one-inch water column above
4 for Natural gas and 10 for L.F?gas
pressure. The gas pressure should never
be set below 4 or above 14 inches for
Natural gas and below 10 or above 14
for L.Pgas.
gasket
Converting to L.F!gas should be done by a
qualified installer.
Important: Observe all governing codes
and ordinances.
Failure to meet codes and ordinances
could result in risk of fire or electrical shock.
Tools and materials
needed for
installation.
3. Remove cap from top of regulator, Snap
out plastic plunger from bottom of cap.
Turn plunger over so that L-f?is shown on
lower end of plunger and snap back into
cap.
Wiring diagram
N-
TOP IGNITORS TOP BURNER
IGNITION SWITCHES
L.F!gas-resistant
pipe-joint compound m ,
m-))
7mm nut driver
1. Use nut driver to remove Natural gas
orifices (marked No. 155). Set orifices
aside.
2. Remove L.Porifices (marked No. 93) from
plastic bag attached to bottom of
cooktop. Use nut driver to install L.l?gas
orifices,
Parts supplied for
installation.
burner cap
xz)]
l 4 L.F!alr shutters
l 4 L.P.gas orifices
l 4 screws
SCHEMATIC
Converting to 1-P.gas
Complete steps l-8 before converting your
cooktop to LPgas.
screw - L TOP BURNER IGNITION SWITCHES
.
B-
air shutter (used
with L.F?gas only)
BLK BLK BLK BLK
A
w Pressure regulator: The pressure
regulator may be one of three types. Follow
instructions that apply to your type of
regulator.
3. Remove screw located in center of each
burner. Remove L.Pair shutters from
plastic bag attached to bottom of
cooktop. Install L.Pair shutters. Replace
screws.
4. Save the Natural gas orifices (No. 155),
should the cooktop need to be
converted back to Natural gas.
NOTICE:
1. DISCONNECT RANGE FROM POWER
BEFORE REMOVING WIRE COVER.
2. REFER ONLY TO FEATURES EQUIPPED.
3. SERVICER PLEASE RETURN DIAGRAM
TO RANGE.
1. Push down and turn cap counterclockwise
to remove cap. Turn cap over so that L.P is
on top of cap. Replace cap.
Panel E

If you need
assistance...
The Whirlpool Consumer Assistance Center
will answer any questions about operating
or maintaining your cooktop not covered in
the Installation Instructions. The Whirlpool
Consumer Assistance Center is open
24 hours a day, 7 days a week. Just dial
l-[phone] - the call is free.
When you call, you will need the cooktop
model number and serial number, Both
numbers can be found on the model/serial
rating plate located on the underside of
the cooktop burner box.
If you need service...
In the event that your Whirlpool appliance
should need service, call the dealer from
whom you purchased the appliance or a
Whirlpool-authorized service company. A
Whirlpool-authorized service company is
listed in the Yellow Pages of your telephone
directory under ‘Appliances - Household
- Major - Service or Repair.“You can also
obtain the nearest service company’s
name and telephone number by dialing,
free, within the continental United States,
the Whirlpool Consumer Assistance Center
telephone number, l-(800) 253-l 301. A
special operator will tell you the name and
number of your nearest Whirlpool-
authorized service company.
Maintain the quality built into your Whirlpool
appliance - call a Whirlpool-authorized
service company.
If cooktop does not
operate...
l Check that the circuit breaker is not
tripped or house fuse blown,
l Check that power supply cord is plugged
into wall receptacle.
l Check that the gas supply is turned on.
A more detailed troubleshooting checklist is
provided in the Use and Care Guide.
Care, cleaning and
maintenance
If removing the cooktop is necessary for
cleaning or maintenance, shut off gas
supply. Disconnect the gas and electric
supply. Remove the mounting bracket on
the right and left side of burner box.
Remove the unit for servicing and cleaning.
Reinstall in reverse order and check gas
connection for leaks before connecting
electric supply.
Part No. 8107P326-060/4381502 Rev. A
01998 Whirlpool Corporation
@ Registered Trademark of Whirlpool, U.S.A. Prepared by Whirlpool Corporation, Benton Harbor, Michigan 49022 Printed in U.S.A.