Whispbar K1009W User manual

K1009W
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 6 x 1 x 1 x 1
x 1 x 4 x 2 x 1
Revision No: 1A 1

Fitting Kit K1009W
x 1 x 1 x 6 x 6
x 6
2

Fitting Kit K1009W
MAX kgs (lbs)
W/P WHD
Volkswagen
Caddy SWB 3 Bar, 4dr Van 15-+ EU 100 kgs (220 lbs) 100 kgs (220 lbs)
Caddy SWB 3 Bar, 4dr Van Dec 15-+ AU 100 kgs (220 lbs) 100 kgs (220 lbs)
Caddy SWB 3 Bar, 4dr Van Dec 15-+ NZ 100 kgs (220 lbs) 100 kgs (220 lbs)
Caddy Trendline 3 Bar, 4dr Van 15-+ ZA 100 kgs (220 lbs) 100 kgs (220 lbs)
3

Fitting Kit K1009W
X
A B C 1 2 3
Caddy SWB 3 Bar, 4dr Van 15-+ (EU) 70mm 835mm 1450mm 818mm 780mm 770mm
2 3/4ths" 32 7/8ths" 57 1/16ths" 32 3/16ths" 30 11/16ths" 30 5/16ths"
Caddy SWB 3 Bar, 4dr Van Dec 15-+ (AU) 70mm 835mm 1450mm 818mm 780mm 770mm
2 3/4ths" 32 7/8ths" 57 1/16ths" 32 3/16ths" 30 11/16ths" 30 5/16ths"
Caddy SWB 3 Bar, 4dr Van Dec 15-+ (NZ) 70mm 835mm 1450mm 818mm 780mm 770mm
2 3/4ths" 32 7/8ths" 57 1/16ths" 32 3/16ths" 30 11/16ths" 30 5/16ths"
Caddy Trendline 3 Bar, 4dr Van 15-+ (ZA) 70mm 835mm 1450mm 818mm 780mm 770mm
2 3/4ths" 32 7/8ths" 57 1/16ths" 32 3/16ths" 30 11/16ths" 30 5/16ths"
4

Fitting Kit EN
K1009W
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
●Use keys to remove covers.
5

Fitting Kit EN
K1009W
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
●Adjust crossbar in or out to suit vehicle.
Refer to the crossbar instructions for
crossbar adjustment.
●Please check the front of this manual for
information relating specifically to your
vehicle.
6

Fitting Kit EN
K1009W
●Tighten adjusting screw to 2 Nm (1.5 ft lb)
hand tight.
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
●Select plastic internal block (from fitting kit)
and insert into foot.
●Repeat for all legs.
7

Fitting Kit EN
K1009W
●Refer to the underside of the pad for the
part number.
●It is important to put the pads in the correct
position on the vehicle.
●Letters refer to the pad part numbers and
position.
●Pad Part Number:
A = 11-04-216A (Pads with Bars)
B = 11-04-226A
C = 11-04-227A
D = 11-04-225A
E = 11-04-224A
●Fit rubber pads to foot. Pad may vary in
shape to that shown.
●Make sure the pad fits into the holes
underneath the foot.
8

Fitting Kit EN
K1009W
Fitment
●Remove fixed-point cover screws with 5mm
Hex Key.
●Use the following grubscrew lengths for
each position:
A = M8 x 65mm (2 1/2")
B = M8 x 80mm (3 1/8")
●Select grubscrews and screw into the
vehicle's fixed points.
●Apply silicon sealant.
9

Fitting Kit EN
K1009W
●Place M8 washer over grubscrew.
●Screw flange nut onto hex bolt.
●Tighten flange nut using 13mm (1/2")
spanner provided.
●Do not over tighten.
10