Whispbar K1022W User manual

K1022W
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 4 x 4 x 8 x 1
x 4 x 4 x 1 x 4
x 8 x 4
Revision No: 2B 1

Fitting Kit K1022W
MAX kgs (lbs)
W/P WHD
Mercedes-Benz
Sprinter Cab Chassis, 2dr Van 07-+ AU 50 kgs (110 lbs) 50 kgs (110 lbs)
Sprinter Cab Chassis, 2dr Van 07-+ NZ 50 kgs (110 lbs) 50 kgs (110 lbs)
Sprinter Cab Chassis, 2dr Van 07-+ EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Sprinter Cab Chassis, 2dr Van 07-+ ZA 50 kgs (110 lbs) 50 kgs (110 lbs)
Sprinter Dual Cab, 4dr Van 07-+ NZ 100 kgs (220 lbs) 100 kgs (220 lbs)
Sprinter Dual Cab, 4dr Van 07-+ AU 100 kgs (220 lbs) 100 kgs (220 lbs)
Sprinter Dual Cab, 4dr Van 07-+ EU 100 kgs (220 lbs) 100 kgs (220 lbs)
Sprinter Dual Cab, 4dr Van 07-+ ZA 100 kgs (220 lbs) 100 kgs (220 lbs)
2

Fitting Kit K1022W
X
A B C 1 2 3
Sprinter Cab Chassis, 2dr Van 07-+ (AU) -70mm - - 1290mm - -
-2 -3/4ths" - - 50 13/16ths" - -
Sprinter Cab Chassis, 2dr Van 07-+ (NZ) -70mm - - 1290mm - -
-2 -3/4ths" - - 50 13/16ths" - -
Sprinter Cab Chassis, 2dr Van 07-+ (EU) -70mm - - 1290mm - -
-2 -3/4ths" - - 50 13/16ths" - -
Sprinter Cab Chassis, 2dr Van 07-+ (ZA) -70mm - - 1290mm - -
-2 -3/4ths" - - 50 13/16ths" - -
Sprinter Dual Cab, 4dr Van 07-+ (NZ) -70mm 690mm - 1290mm 1290mm -
-2 -3/4ths" 27 3/16ths" - 50 13/16ths" 50 13/16ths" -
Sprinter Dual Cab, 4dr Van 07-+ (AU) -70mm 690mm - 1290mm 1290mm -
-2 -3/4ths" 27 3/16ths" - 50 13/16ths" 50 13/16ths" -
Sprinter Dual Cab, 4dr Van 07-+ (EU) -70mm 690mm - 1290mm 1290mm -
-2 -3/4ths" 27 3/16ths" - 50 13/16ths" 50 13/16ths" -
Sprinter Dual Cab, 4dr Van 07-+ (ZA) -70mm 690mm - 1290mm 1290mm -
-2 -3/4ths" 27 3/16ths" - 50 13/16ths" 50 13/16ths" -
3

Fitting Kit EN
K1022W
Items you will require:
●Tape measure
Pen
Craft knife
Cordless drill
Depth stop
Vacuum cleaner
Rust inhibitor
Small paint brush
Neutral cure silicon sealant
Rivet gun
Attention:
●Attaches with riveted mounts under rubber
ditch mould. Professional installation
advised.
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
4

Fitting Kit EN
K1022W
●Use keys to remove covers.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
5

Fitting Kit EN
K1022W
●Select plastic internal block (from fitting kit)
and insert into foot.
●Repeat for all legs.
Permanent Mount Fitment
●Carefully select desired position for
crossbars on vehicle roof.
●Adjust crossbar in or out to suit vehicle.
Refer to the crossbar instructions for
crossbar adjustment.
●Apply masking tape to vehicle roof in all
four positions.
●Make sure there is no interference between
what you intend to carry with aerials,
sunroof or tailgate.
●Apply masking tape to ditch in all four
positions.
●Place mount into position as pictured.
●Line up the centre hole in the mounting
block with the marked reference points.
●Repeat for all four positions.
6

Fitting Kit EN
K1022W
●Mark reference point on masking tape with
a pen.
●Mark as shown.
●CAUTION: Maximum depth 7mm.
Use 7mm drillstop over supplied 4.9mm
drill bit.
Drill two outside holes at marked positions.
7

Fitting Kit EN
K1022W
●Remove tape.
●Vacuum and clean swarf from channel.
●Treat holes to prevent corrosion.
●Apply neutral cure silicon sealant in and
around drilled holes.
8

Fitting Kit EN
K1022W
●Install rivets through permanent mount
blocks.
●Rivet into place.
●Fit plastic plugs to permanent mount blocks
over rivet heads.
●Installed as shown.
●Assemble as shown.
9

Fitting Kit EN
K1022W
●Select grubscrews and screw into the
vehicle's fixed points.
●Do not over tighten.
●Repeat for all four positions.
●Fit nut to grubscrew.
●Fit rubber pads (supplied with fitting kit) to
foot. Pad may vary in shape to that shown.
●Make sure the pad fits into the holes
underneath the foot.
10