Whispbar K403W Operation and installation manual

K403W
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 2 x 2 x 2 x 2
x 4
Revision No: 6F 1

Fitting Kit K403W
MAX kgs (lbs)
W/P WHD
Daihatsu
Terios , 5dr SUV 05-12 ZA 40 kgs (88 lbs) 40 kgs (88 lbs)
Terios , 5dr SUV 06-+ CN 40 kgs (88 lbs) 40 kgs (88 lbs)
Terios , 5dr SUV 06-12 AU 40 kgs (88 lbs) 40 kgs (88 lbs)
Terios , 5dr SUV 06-12 NZ 40 kgs (88 lbs) 40 kgs (88 lbs)
Terios , 5dr SUV 06-12 EU 40 kgs (88 lbs) 40 kgs (88 lbs)
2

Fitting Kit EN
K403W
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
NOTE: Clamp images in these instructions may
not be representative of the clamps in this kit
3

Fitting Kit EN
K403W
●Use keys to remove covers.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
4

Fitting Kit EN
K403W
●Remove locking screw.
●Apply protective strip as shown.
Trim if required.
●It is important to put the clamps in the
correct position on the vehicle.
●Letters refer to the part numbers stamped
on clamps.
●Clamp Part Number:
A = 542A
B = 543A
5

Fitting Kit EN
K403W
●Attach clamp to each leg. NOTE; clamps
may have labels showing their positions on
the vehicle (For example; "Front Right").
●Refit locking screw so that it goes through
the hole in the clamp. Do not begin to
tighten the locking screw.
●Fit rubber pads (supplied with fitting kit) to
foot. Pad may vary in shape to that shown.
6

Fitting Kit EN
K403W
●Make sure the pad fits into the holes
underneath the foot.
Fitment
●Place crossbar on vehicle. Minimum
recommended spacing between the bars is
700mm (27 1/2") (unless otherwise stated).
●Clamps directly to edge of roof under the
doors
●Please check the rear of this manual for
information relating specifically to your
vehicle.
●Adjust the legs on the crossbar so that they
are positioned equally from the ends of the
crossbar, and the clamps engage firmly on
the body work of the vehicle.
7

Fitting Kit EN
K403W
●Tighten adjusting screw to 5 Nm (3.7 ft lb)
hand tight.
●Tighten locking screw on both legs evenly.
●Check crossbar is securely attached to the
vehicle.
8

Fitting Kit EN
K403W
●Use keys to fit and lock covers
CAUTION: Recheck all fasteners immediately after
a load is applied to the crossbars.
Regularly check screws are tight.
9

Fitting Kit EN
K403W
Maintenance
●Clean the car roof and surfaces of the
product that will be in contact with the car
roof.
●Follow the fitting instructions for fitting the
product to your vehicle. Make sure all steps
are carried out in order.
●Set crossbars a minimum distance of
700mm (27 1/2") apart where no other
distance is specified in the fitting
instructions. This is especially important
when carrying long loads.
●Check unit is securely attached whenever
you refit it to the vehicle. If the unit feels
loose, refer to the fitting instructions and
readjust.
●Some glass/panoramic roofs and radio
antennae may not be able to be used when
the product is fitted.
●Do not modify this product.
●Refer to the maximum permitted load
capacity specified in the fitting instructions.
Do not exceed the vehicle manufacturers
roof load rating if it is lower than the
maximum load capacity specified in the
fitting instructions.
●Loads should not overhang the sides of the
product and be evenly distributed with the
lowest possible centre of gravity.
●Long loads should be secured with non-
elastic straps to the front and rear of the
vehicle.
●Objects with pointed ends (e.g. ski poles)
should be carried with the pointed ends to
the rear of the vehicle.
●Remove all loose or removable objects
from the load prior to loading.
●Make sure all loads are securely fastened
with non-elastic straps. Check regularly
during longer journeys.
●A loaded roof rack system can alter the
performance of your vehicle. Be especially
aware of the effects of side winds,
changing of direction, and braking
performance. Avoid rapid acceleration and
deceleration. Drive carefully.
●Note that the total height of the vehicle
increases when upright loads are carried.
●Products should be locked during transport
if they have locks fitted.
10