Wilcox BOSS-Xe User manual

Operator’s and Maintainer’s Manual
for the
Fire Control System
PN: 64000G10
21 January, 2021 64000M05 Rev. A-1
You are required to thoroughly read all instructions and product safety
information in the BOSS-Xe Operator’s Manual before using this
product. FAILURE TO COMPLY WITH PROPER INSTRUCTIONS COULD RESULT
IN PROPERTY DAMAGE, INJURY AND/OR DEATH. Wilcox is not responsible
for damages resulting from improper use and/or maintenance. Customers
may obtain a copy of the Manual by contacting Wilcox Customer Service at
603-431-1331.
This manual and product contain technical data as defined in the
International Traffic in Arms Regulations ITAR 22 CRF 120.10. Export of
this material is restricted by the Arms Export Control Act 22 U.S.C. 2751
et seq. and may not be exported to foreign persons without prior written
approval from the U.S. Department of State.
WARNING

64000M05 ii Rev. A-1
Operator’s and Maintainer’s Manual for the
Table of Contents ............................................................................. ii
Table of Tables ..................................................................................iv
Table of Illustrations...........................................................................iv
Preface .........................................................................................vi
Operator's Manual to Software Version Cross-Reference.........vii
Safety Summary ................................................................................viii
S1 - Laser Radiation Output Parameters.....................................xiv
SECTION 1 - OVERVIEW
1.1 General Safety Warnings ..............................................1
SECTION 2 - INTRODUCTION
2.1 Product Description .......................................................3
2.2 List of
BOSS-Xe Major Components...........................4
2.3 List of
BOSS-Xe Subcomponents and Features........5
2.4 Description of
BOSS-Xe Major Components .............9
2.5 Description of BOSS-Xe Sub-Components.............. 10
2.6 Technical Data.............................................................. 19
SECTION 3 - OPERATION
3.1 Mounting and Dismounting the
BOSS-Xe ................ 20
3.2 Boresight Procedure (Establishing Theoretical
Zero with a Laser Boresight Kit) .............................. 22
TABLE OF CONTENTS
Para. No. Title Page

64000M05 iii Rev. A-1
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3.3 Operating the BOSS-Xe .............................................. 26
3.3.1 Performing Daytime Engagement
with the
BOSS-Xe ........................................................ 27
3.3.2 Performing Nighttime Engagement
with the BOSS-Xe ........................................................ 28
3.3.3 Performing Engagements with the
BOSS-Xe
Powered Off.................................................................. 30
3.3.4 Activating the Panic Alert .......................................... 31
SECTION 4 - MAINTENANCE
4.1 Care of the
BOSS-Xe .................................................. 32
4.2 Battery Replacement .................................................. 34
4.3 Inspecting and Replacing O-Rings ............................ 37
4.4 Storage.......................................................................... 39
4.5 Shipping......................................................................... 39
APPENDIX A - WARRANTY STATEMENT
A.1 Standard Limited Warranty....................................... 40
A.2 Warranty Claim and Service Information................ 41
APPENDIX B - ABBREVIATIONS
B.1 Abbreviations................................................................ 43
APPENDIX C - SPARE PARTS
TABLE OF CONTENTS (CONT'D)
Para. No. Title Page

64000M05 iv Rev. A-1
Operator’s and Maintainer’s Manual for the
C.1 Spare Parts List........................................................... 44
S1-1
BOSS-Xe System Laser Safety Parameters............xiv
2.5-1 Button Operations (by Mode) .................................... 12
2.5-2 Mode Operations Tree ................................................ 13
2.5-3 Reticle Shape Selection Switch Position Options... 13
2.6-1
BOSS-Xe Technical Data ............................................ 19
3.2-1
BOSS-Xe (64000G10) Boresight Chart.................. 25
3.5-1 Iron Sights (Rear View)............................................... 30
4.2-1 Replacing the Battery in the
BOSS-Xe ..................... 35
4.2-2 Replacing the Processor Clock Battery
in the BOSS-Xe ............................................................. 36
4.3-1 Inspecting and Replacing O-Rings ............................ 38
TABLE OF ILLUSTRATIONS
Fig. No. Title Page
S1-1 Laser Safety Labels......................................................xiv
2.2-1 Major Component Identification ...................................4
2.3-1 Subcomponent Identification
-
BOSS-Xe (1 of 4) .........................................................5
2.3-2 Subcomponent Identification
- BOSS-Xe (2 of 4) .........................................................6
TABLE OF TABLES
Table No. Title Page

64000M05 v Rev. A-1
Operator’s and Maintainer’s Manual for the
2.3-3 Subcomponent Identification
- BOSS-Xe (3 of 4)......................................................... 7
2.3-4 Subcomponent Identification
-
BOSS-Xe ........................................................................ 8
2.3-5 Cleaning Kit Identification
- BOSS-Xe (4 of 4)......................................................... 8
2.5-1 Control Pad Functionality ........................................... 12
3.2-1
BOSS-Xe (64000G10) Boresight Chart ................. 25
3.5-1 Iron Sights (Rear View) .............................................. 30
4.2-1 Replacing the Battery in the
BOSS-Xe .................... 35
4.2-2 Replacing the Clock Battery in the BOSS-Xe .......... 36
4.3-1 Inspecting and Replacing O-Rings ............................ 38
TABLE OF ILLUSTRATIONS (CONT’D)
Fig. No. Title Page

64000M05 vi Rev. A-1
Operator’s and Maintainer’s Manual for the
PREFACE
1. SCOPE. The purpose of this Operator’s Manual is to assist
the operator in the operation and maintenance of the
BOSS-Xe.
The information in this manual should not replace the experience
of a trained operator. Keep this manual and all safety instructions
for future use. The information must be provided to each product
user.
2. REPORTING EQUIPMENT IMPROVEMENT
RECOMMENDATION. Wilcox requests that all errors, omissions,
and discrepancies be forwarded to the Program Management
Department, Wilcox Industries, Corp., One Wilcox Way,
Newington, NH 03801. To submit feedback by e-mail, visit
www.wilcoxind.com .
© 2020-2021 Wilcox Industries Corp. All rights reserved. Printed in USA. US
Patents. 9,752,853, 10,086,527, 10,557,687, 10,581,214, and 10,175,029.
Additional US and foreign patents pending.
Wilcox
®
and the Wilcox “X” Logo are
federally registered trademarks of Wilcox Industries Corp.
U.S. BOSS-Xe
TM
is a
trademark of Wilcox Industries Corp. All other trademarks and registered
trademarks in this manual are the property of their respective companies.
Specifications and other data are subject to change without notice.

64000M05 vii Rev. A-1
Operator’s and Maintainer’s Manual for the
OPERATOR’S MANUAL
TO SOFTWARE VERSION CROSS-REFERENCE
When utilizing any version of the BOSS-Xe software, it is
critical to reference the correct version of the Operator’s
Manual for the software you are using. The following table
provides a cross-reference for tracking Operator’s Manual
release revision numbers to software revision releases.
Manual Rev. Covers Software Rev.
A-1 02.00

64000M05 viii Rev. A-1
Operator’s and Maintainer’s Manual for the
SAFETY SUMMARY
WARNING and CAUTION statements have been strategically
placed throughout the text to indicate operating or
maintenance procedures, practices, or conditions considered
essential to the protection of personnel (WARNING) or
equipment and property (CAUTION). NOTES emphasize
necessary and important data. CAUTIONS and NOTES appear
in the text as applicable. Definitions for WARNINGS,
CAUTIONS and NOTES are as follows:
Highlights an operation or maintenance procedure, practice,
condition, statement, etc., which, if not strictly observed,
could result in injury to or death of personnel.
Highlights an operating or maintenance procedure, practice,
condition, statement, etc., which, if not strictly observed,
could result in damage to, or destruction of, equipment or
loss of mission effectiveness.
Highlights an essential operating or maintenance procedure,
condition or statement.
WARNING
CAUTION
NOTE

64000M05 ix Rev. A-1
Operator’s and Maintainer’s Manual for the
Laser Safety
 The BOSS-Xe features a Class 3B laser product which emits
visible and infrared laser radiation from the front end of the
device. Both visible and infrared laser light can be dangerous
if misused. Laser light reflected or refracted off mirrored
surfaces may be equally harmful.
 Never stare into a laser.
 Never point lasers at someone’s eyes.
 Do not aim lasers at personnel or mirrored surfaces.
 Do not look at a laser through telescopes, binoculars, scopes,
image intensifiers, etc.
 Never point the lasers at other persons as Class 3B lasers may
cause skin irritation.
 Direct eye exposure to a laser may cause permanent eye damage,
including blindness. Laser protective eyewear with OD 2.0
protection for filtering laser light must be used if protection from
laser radiation is required.
 Visible and infrared laser beams are more visible when used
in smoke, fog and rain, making them more easily detectable
by onlookers or observers. When used in these
environments, prolonged activation of the lasers should be
avoided.
 Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
 Operation without the Blue High Power Lock Out Screw
allows the RAPTAR-S to function in High Power mode. High
Power mode increases laser radiation which can cause
injury.
WARNING

64000M05 x Rev. A-1
Operator’s and Maintainer’s Manual for the
 Ensure that the weapon is CLEAR and on SAFE before
installing the BOSS-Xe on a weapon, in accordance with the
weapon’s Operator’s Manual, and that the BOSS-Xe is
powered off, lens cap on prior to installation. Failure to so
can result in property damage, injury, and/or death.
Usage Safety
 Wilcox strongly recommends reviewing the operational and
maintenance procedures outlined in this manual prior to
operating the device.
 Ensure that the weapon is CLEAR and on SAFE before
mounting or dismounting the BOSS-Xe.
 When mounting the BOSS-Xe to a weapon, it is necessary to
properly boresight the BOSS-Xe to the weapon to ensure
aiming accuracy.
 When handling a primary weapon fitted with a BOSS-Xe,
ALWAYS keep the muzzle pointed down range and clear of all
personnel.
 In the event of a detected built-in test failure, contact Wilcox
Industries at 603-431-1331 and do not use this product.
 Do not fire the weapon if the BOSS-Xe displays a left or right
cant indicator, as this is an indication that the BOSS-Xe is
canted left or right. Firing the weapon when the BOSS-Xe is
severely canted can cause unintended damage to surrounding
targets and may result in injury or death.
WARNING

64000M05 xi Rev. A-1
Operator’s and Maintainer’s Manual for the
 Failure to maintain the O-Ring may affect product
performance.
Maintenance Safety
 ALWAYS ensure that primary (CR123) battery is removed
prior to mounting the BOSS-Xe to, or dismounting it from the
primary weapon or when performing service.
Battery Safety
 Refer to battery manufacturer’s instructions for safety
warnings.
 If the battery compartment becomes hot to touch and you
hear a hissing sound (i.e., battery venting) or smell irritating
sulfur dioxide gas, IMMEDIATELY turn off the equipment. Wait
until battery has cooled before removing it, then replace with
a fresh battery.
Battery Safety
 Do not store the BOSS-Xe with primary (CR123) battery
installed.
 When opening or closing either of the battery compartments,
ensure that moisture is not allowed into the compartment.
 It is recommended that the batteries be replaced and that
activation procedures for the BOSS-Xe be conducted prior to
operation to ensure proper operation prior to use (see
Section 3.2).
WARNING
CAUTION

64000M05 xii Rev. A-1
Operator’s and Maintainer’s Manual for the
NOTE
Usage Safety
 This Operator’s and Maintainer’s Manual should always
accompany the product and be transferred with it upon
change of ownership.
 Ensure that the Mode Selection Knob is set to the ‘OFF’’
position when not in use to avoid inadvertent battery drain.
 Always ensure that the primary battery is removed prior to
mounting the BOSS-Xe to, or dismounting it from the primary
weapon or when performing service.
 The BOSS-Xe features a cant indicator that faces the
operator when in a firing position. The position of the cant
indicator allows the operator to focus on the intended target
downrange during operation. The cant indicator produces
measurable increases in hit probability when properly used.
 It is recommended that the Visible Laser be used for
boresighting the BOSS-Xe to the target.
NOTE
Maintenance
 Do not use harsh abrasives or chemicals such as acetone to
clean the BOSS-Xe. Any questions about appropriate
chemicals should be directed to Wilcox Customer Service.
 The BOSS-Xe contains no serviceable internal parts.
Adjustments or attempted repairs to the BOSS-Xe other
than those expressly described in this Operator’s Manual
will void the warranty.

64000M05 xiii Rev. A-1
Operator’s and Maintainer’s Manual for the
NOTE
 Periodically inspect the o-ring on the primary (CR123)
Battery Compartment. Inspect the o-ring on the Processor
Clock Battery Compartment when the battery requires
replacement. If a Battery Compartment Cap o-ring becomes
cut, nicked or torn, notify unit armorer.
 The operator should perform regular maintenance as outlined
in this manual. Any procedures not specifically outlined in
this manual shall be performed only by a Wilcox certified
maintenance technician. Performance of procedures outside
of those specified in this manual will invalidate the product
warranty.

64000M05 xiv Rev. A-1
Operator’s and Maintainer’s Manual for the
S1 Laser Radiation Output Parameters
Table S1-1 BOSS-Xe System Laser Safety Parameters
Figure S1–1. Laser Safety Labels
BOSS Xe Laser Parameters
NIR Aim NIR Illum Vis Aim
Low High Low Max Low Max
Class 1 2
Wavelength [nm] 850
840 640
Laser Power
[mW] <0.7 33 <0.7 33 <0.7 18
NSHD [m] 0 0 0
NOHD [m] 0 226 1 2 0 145
OD 0 1.7 0 1.7 0 1.3
NOHDe* [m] 0 1332 0 11 0 970
ODe* 0 1.5 0 1.5 0 1.3
1 3B 3B 3B
BOSS Xe LED Room Illuminator Parameters
Illuminator Wavelength
(nm)
Divergence
(deg) Diode Power
NIR LED 870 +/- 30
FWHM 26 45 mW

64000M05 1 Rev. A-1
Operator’s and Maintainer’s Manual for the
SECTION 1
OVERVIEW
1.1 GENERAL SAFETY WARNINGS
The
BOSS-Xe should not be used by anyone unfamiliar with
its operation.
This manual contains specific operating and maintenance
instructions which the operator should become familiar
with before actual field usage.
The Safety Warnings in this manual are intended to point
out the dangers that are common in handling this type of
equipment. Failure to observe any of these warnings may
result in serious physical injury, blindness, or death. You
must familiarize yourself with the entire contents of this
Operator’s Manual before using the
BOSS-Xe. All general
text, WARNINGS, CAUTIONS and NOTES should be strictly
followed.
This manual is intended to provide information relevant to
the operation of the
BOSS-Xe and is not a substitute for the

64000M05 2 Rev. A-1
Operator’s and Maintainer’s Manual for the
information contained in the Operator’s Manual issued by
the manufacturer of the primary weapon to which it is
attached. It is the responsibility of the operator to read
and thoroughly understand the handling and operating
procedures for both the
BOSS-Xe and the primary weapon
to which it is installed.
Laser Radiation Danger
Lasers built into the BOSS-Xe emit visible and/or infrared
laser radiation from the front end of the device (see
Sections S1, “Laser Radiation Output Parameters” and 2.6
“Technical Data” for technical data). Both visible and infrared
laser light can be dangerous if misused. Direct eye
exposure may cause permanent eye damage, including
blindness. Laser light reflected or refracted off mirrored
surfaces may be equally harmful.
 Never stare into a laser beam
 Never point a laser beam at someone's eyes.
 Do not point a laser beam at mirrored surfaces.
 Do not look at a laser beam through telescopes,
binoculars, scopes, etc.
First Aid
Administer first aid in accordance with local procedures.

64000M05 3 Rev. A-1
Operator’s and Maintainer’s Manual for the
SECTION 2
INTRODUCTION
2.1 PRODUCT DESCRIPTION
The Wilcox
BOSS-Xe Fire Control System provides
repeatable accuracy that cannot be found with any other
fire control system. It features a fully integrated Reflex
Sight, Visible Red Laser, IR Laser, IR Laser Illuminator and
Fixed IR LED Room Illuminator. It allows the user to
interchangeably utilize supersonic or subsonic ammunition
by the flip of a single trajectory switch, without having to
re-zero the weapon. The Reflex Sight, Lasers and
Illuminator are co-aligned on one optical bench, and travel
on an adjustable trajectory switch. A single CR123
battery powers the system.

64000M05 4 Rev. A-1
Operator’s and Maintainer’s Manual for the
2.2 LIST OF BOSS-Xe MAJOR COMPONENTS
1.
BOSS-Xe
2. Carrying Pouch
3. Remote Trigger
4.
BOSS-Xe Operator’s and Maintainer’s Manual
5.
BOSS-Xe Quick Reference
6. Boresight Chart
Figure 2.2–1 Major Component Identification
1
2
3
4 5 6

64000M05 5 Rev. A-1
Operator’s and Maintainer’s Manual for the
Figure 2.3–1 Subcomponent Identification - BOSS-Xe (1 of 4)
2.3 LIST OF BOSS-Xe SUBCOMPONENTS AND FEATURES
ITEM DESCRIPTION
U-1.
U-2.
U-3.
U-4.
Optic Sight
Main Battery Compartment
Windage Adjustment Knob
Thumb Screws (2)
U-2
U-1
U-3
U-4