Will Burt D-Tect 5354901 User manual

OPERATOR’S MANUAL
Sensor (P/N: 5354901) Shown
Rack Mount Display (P/N: 5354801) Shown
Wall Mount Display (P/N: 5354701) Shown
The Will-Burt Company
169 S. Main Street
Orrville, OH 44667
www.willburt.com
TP-5522901-00, July 2018
© 2018 The Will-Burt Company
Original Instructions

D-TEC OPERATOR’S MANUAL
TP-5522901-00 i
July 2018
Warranty
Will-Burt warrants its D-TEC®to be free from defects in material and workmanship
for a period of two (2) years, with such time period running from the date of
shipment by Will-Burt. Will-Burt shall not be responsible for any damage resulting
to or caused by its products by reason of failure to properly install, maintainor store
the product; use of the product in a manner inconsistent with its design;
unauthorized service, alteration of products, neglect, abuse, accident, or acts of
God. This warranty does not extend to any component parts not manufactured by
Will-Burt; provided, however, Will-Burt’s warranty herein shall not limit any
warranties by manufacturers of component parts which extend to the buyer.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, AND
NO REPRESENTATIONS, GUARANTEES OR WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO, A WARRANTY OF
MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR NON-
INFRINGEMENT ARE MADE BY WILL-BURT IN CONNECTION WITH THE
MANUFACTURE OR SALE OF ITS PRODUCTS. NO EMPLOYEE,
DISTRIBUTOR, OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS
WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY ON BEHALF
OF WILL-BURT.
Claims for defects in material and workmanship shall be made in writing to Will-
Burt within thirty (30) days of the discovery of defect. Failure to provide notice as
required hereby shall be conclusive evidence that the product was in conformity
with the warranty, and Will-Burt shall be released from any and all liability relating
to the product. Will-Burt may either send a service representative or have the
product returned to its factory at Buyer's expense for inspection. If judged by Will-
Burt to be defective in material or workmanship, the product will be replaced or
repaired at the option of Will-Burt, free from all charges except authorized
transportation.
THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE AND ARE
IN LIEU OF ALL OTHER REMEDIES. THE LIABILITY OF WILL-BURTWHETHER
IN CONTRACT, TORT, UNDER ANY WARRANTY, OR OTHERWISE, SHALL
NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR OR REPLACE, AT ITS
OPTION, ANY PRODUCT OR PART FOUND BY WILL-BURTTO BE DEFECTIVE
IN MATERIAL OR WORKMANSHIP. WILL-BURT SHALL NOT BE LIABLE FOR
COST OF INSTALLATION AND/OR REMOVAL, OR BE RESPONSIBLE FOR
DIRECT, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY
NATURE.

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Document History
Document Numbers
Dates
Remarks
TP-5522901-00
July 24, 2018
Initial Release

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Table of Contents
Safety Summary.......................................................................................................................vi
Signal Word Definitions............................................................................................................................ vi
General Safety Instructions...................................................................................................................... vi
Symbols...................................................................................................................................................viii
Section 1 Introduction.......................................................................................................... 1-1
1.1 Safety Precaution Notification..........................................................................................................1-1
1.2 Manual Organization........................................................................................................................1-2
1.3 Definitions of Terms .........................................................................................................................1-2
1.4 Specifications...................................................................................................................................1-3
1.5 Major Components...........................................................................................................................1-4
1.5.1 Sensor (P/N: 5354901) .............................................................................................................1-4
1.5.2 Rack Mount Display (P/N: 5354801) (Rack Mount Kits only)...................................................1-5
1.5.3 Wall Mount Display (P/N: 5354701) (Wall Mount Kits only) .....................................................1-6
1.5.4 Installation Kit (P/N: 5523901) ..................................................................................................1-7
1.5.5 Installation Bracket....................................................................................................................1-8
1.5.6 Air Control Valve Kit (For Pneumatic Masts Only)....................................................................1-9
Section 2 Installation............................................................................................................ 2-1
2.1 Pre-Installation Check......................................................................................................................2-1
2.2 Installation Equipment......................................................................................................................2-2
2.3 Installation Hardware .......................................................................................................................2-3
2.4 Installation Dimensions ....................................................................................................................2-4
2.4.1 Sensor (P/N: 5354901) Dimensions .........................................................................................2-5
2.4.2 Rack Mount Display (P/N: 5354801) Dimensions.....................................................................2-6
2.4.3 Wall Mount Display (P/N: 5354701) Dimensions......................................................................2-7
2.4.4 Installation Bracket (P/N: 5524101) Dimensions......................................................................2-8
2.5 Physical Installation..........................................................................................................................2-9
2.5.1 Physical Installation Quick Summary........................................................................................2-9
2.5.2 Physical Installation Detailed Instructions.................................................................................2-9
2.5.2.1 Select Suitable Mounting Locations.................................................................................2-10
2.5.2.2 Unpack the D-TEC...........................................................................................................2-12
2.5.2.3 Install the Sensor .............................................................................................................2-12
2.5.2.4 Install the Display.............................................................................................................2-13
2.6 Electrical Installation ......................................................................................................................2-15
2.6.1 Electrical Installation Quick Summary ....................................................................................2-15
2.6.2 Electrical Installation Detailed Instructions .............................................................................2-15
2.6.2.1 Install DB25......................................................................................................................2-17
2.6.2.2 Install Up/Down Switch ....................................................................................................2-18
2.6.2.3 Install Override/Clear Switch............................................................................................2-19
2.6.2.4 Install Keylock Switch.......................................................................................................2-20
2.6.2.5 Install Speaker .................................................................................................................2-21
2.6.2.6 Install DB9........................................................................................................................2-22
2.6.2.7 Electrically Connect the Sensor.......................................................................................2-23
2.6.2.8 Install the Air Control Valve (Pneumatic Masts Only)......................................................2-24

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2.6.2.9 Install the Stiletto Control (Stiletto Family Masts Only)....................................................2-26
2.6.2.10 Install Remote Annunciators (Optional).........................................................................2-27
2.6.2.11 Install Remote Computer (Not Supplied).......................................................................2-27
2.6.2.12 Install System Power......................................................................................................2-28
2.6.2.13 Finalize Installation.........................................................................................................2-29
2.7 Test the Installation........................................................................................................................2-29
Section 3 Operation.............................................................................................................. 3-1
3.1 Pre-Operation Check .......................................................................................................................3-1
3.2 Operation Equipment .......................................................................................................................3-2
3.3 D-TEC Operation .............................................................................................................................3-3
3.3.1 Power Up Sequence.................................................................................................................3-3
3.3.2 Operating the Mast ...................................................................................................................3-4
3.3.3 Clearing an Alarm .....................................................................................................................3-4
3.3.4 Overriding an Alarm..................................................................................................................3-5
Section 4 Maintenance ......................................................................................................... 4-1
4.1 Pre-Maintenance Check...................................................................................................................4-1
4.2 Maintenance Equipment ..................................................................................................................4-1
4.3 Spare Parts ......................................................................................................................................4-2
4.4 Scheduled Maintenance...................................................................................................................4-2
Section 5 Troubleshooting................................................................................................... 5-1
5.1 Debug Menu.....................................................................................................................................5-1
5.2 No Audible Messages ......................................................................................................................5-5
5.3 Unable to Override D-TEC...............................................................................................................5-5
Section 6 Reference.............................................................................................................. 6-1
6.1 D-TEC Function................................................................................................................................6-1
6.1.1 Electric Field Patterns...............................................................................................................6-2
6.1.2 Electric Fields............................................................................................................................6-2
6.1.3 Magnetic Fields.........................................................................................................................6-3
6.2 Extended Glossary of Terms............................................................................................................6-4
Table of Figures
Figure 1-1 Sensor .....................................................................................................................................1-4
Figure 1-2 Rack Mount Display.................................................................................................................1-5
Figure 1-3 Wall Mount Display..................................................................................................................1-6
Figure 1-4 Installation Bracket ..................................................................................................................1-8
Figure 1-5 Air Control Valve......................................................................................................................1-9
Figure 2-1 Sensor Dimensions..................................................................................................................2-5
Figure 2-2 Rack Mount Display Dimensions.............................................................................................2-6
Figure 2-3 Wall Mount Display Dimensions..............................................................................................2-7
Figure 2-4 Installation Bracket Dimensions ..............................................................................................2-8
Figure 2-5 Vent Location as Related to Dish ..........................................................................................2-10
Figure 2-6 Quick Installation Overview ...................................................................................................2-11
Figure 2-7 Mount Sensor to Installation Bracket.....................................................................................2-12

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Figure 2-8 Rack Mount Display Mounting Hole Locations......................................................................2-13
Figure 2-9 Wall Mount Display Mounting Hole Locations.......................................................................2-14
Figure 2-10 Wiring Diagram....................................................................................................................2-16
Figure 2-11 DB25....................................................................................................................................2-17
Figure 2-12 DB25 to Terminal Blocks......................................................................................................2-17
Figure 2-13 Install the Up/Down Switch..................................................................................................2-18
Figure 2-14 Install the Override/Clear Switch.........................................................................................2-19
Figure 2-15 Install the Keylock Switch....................................................................................................2-20
Figure 2-16 Install the Speaker...............................................................................................................2-21
Figure 2-17 DB9......................................................................................................................................2-22
Figure 2-18 DB9 to Terminal Block.........................................................................................................2-22
Figure 2-19 Sensor to DB9 Terminal Block ............................................................................................2-23
Figure 2-20 Air Control Valve..................................................................................................................2-24
Figure 2-21 Air Control Valve to DB9 Terminal Block.............................................................................2-25
Figure 2-22 Down Switch to the Down Air Control Valve Coil ................................................................2-25
Figure 2-23 Stiletto Control to DB9 Terminal Block................................................................................2-26
Figure 2-24 J5 Wiring..............................................................................................................................2-27
Figure 2-25 J4 Wiring..............................................................................................................................2-27
Figure 2-26 System Power to DB9 Terminal Block ................................................................................2-28
Figure 2-27 Warning Labels (Not to Scale).............................................................................................2-29
Figure 6-1 Typical Electric Fields..............................................................................................................6-1
Figure 6-2 Typical Magnetic Fields...........................................................................................................6-1
Figure 6-3 Electric Field Pattern ...............................................................................................................6-2
Figure 6-4 Electric Field Patterns..............................................................................................................6-3
Figure 6-5 Magnetic Field Pattern.............................................................................................................6-3
Table of Tables
Table 1-1 D-TEC Specifications................................................................................................................1-3
Table 1-2 Installation Kit............................................................................................................................1-7
Table 1-3 Installation Bracket Options......................................................................................................1-8
Table 2-1 Equipment Recommended for Installation................................................................................2-2
Table 2-2 Installation Hardware................................................................................................................2-3
Table 3-1 Equipment Recommended for Operation.................................................................................3-2
Table 4-1 Equipment Recommended for Maintenance ............................................................................4-1
Table 4-2 Preventative Maintenance Schedule........................................................................................4-2
Table 5-1 State Indications .......................................................................................................................5-2

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Safety Summary
This section describes safety precautions for the D-TEC Safety System. These are
recommended precautions that personnel must understand and apply throughout many phases
of installation, operation, transportation, maintenance, storage, and troubleshooting. Be sure to
read and understand the entire manual, and contact The Will-Burt Company with any questions,
before performing any procedure outlined in this manual.
Signal Word Definitions
Per the ANSI Z535.4 standard, the following signal words and definitions are used to indicate
hazardous situations:
DANGER indicates an imminently hazardous situation that, if not avoided, will result in death or
serious injury.
WARNING indicates a potentially hazardous situation that, if not avoided, could result in death
or serious injury.
CAUTION indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It is also used to alert against unsafe practices.
General Safety Instructions
The following are general safety precautions that are not related to any specific procedures.
These are recommended precautions that personnel must understand and apply throughout
installation, operation, transportation, maintenance, storage, and troubleshooting. Additional
precautions that apply to specific procedures and steps may be listed with the procedure or step
to which they apply.
Electrocution Hazard! Contact with high voltage will result in death or serious injury. Observe
general safety precautions for handling equipment using high voltage. Do not locate or operate
mast near electrical lines, cables or other unwanted sources of electricity. Be sure to allow
sufficient clearance on all sides of the mast to allow for side sway. Do not operate mast in
lightning. Be certain electrical cables are undamaged and properly terminated. Always
disconnect power before performing service, repair, or test operations.
Safety Instruction –Read Manual! Failure to follow operating instructions could result in death
or serious injury. Read and understand the operator’s manual before using the D-TEC.

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Safety Instruction –Trained Personnel Only! Death or serious injury could result if proper
inspection, installation, operation and maintenance procedures are not observed. Installation,
operation, and maintenance to be performed by trained and authorized personnel only. Proper
eye protection should be worn when servicing the mast.
Tip Over Hazard! Mast tip over could result in death or serious injury. Do not operate in high
winds. Be certain mast is level, stable, and secure before and during installation, operation,
maintenance, and transportation. Operate on level ground only. Stand clear of mast and mast
payload during operation.
Safety Instruction –Resuscitation Alert! Personnel working with or near high voltages should
be familiar with modern methods of resuscitation. Such information may be obtained from the
Bureau of Medicine and Surgery.
Health and Safety Hazard! Solvent used to clean parts is potentially dangerous. Follow solvent
manufacturer’s safety procedures and recommendations. Avoid inhalation of fumes and also
prolonged contact to skin. Death or serious injury could occur if solvents are not handled
properly.
Safety Equipment! Helmets or hard hats, eye protection, gloves, and safety shoes must be
properly worn while working in the deployment area. Death or serious injury could result if
proper safety equipment is not properly worn.
Safety Instruction –Operation! At all times prior to mast operation, ensure:
The mast area is free of personnel and mechanical obstruction
All electrical cables are undamaged and properly terminated
The operator has full view of the mast during use
Any transit tie-downs on the payload have been removed
The vehicle is not moving
The Magnetic Warning Kit is installed on a vehicle
The area above the mast is free of mechanical obstructions and electrical power lines
Equipment Hazard! Do not raise mast while vehicle is in motion. Do not move vehicle while
mast is extended.

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Equipment Hazard! Do not allow objects to strike unit.
Pinch Point Hazard! Moving parts can crush and cut resulting in death or serious injury. Keep
clear of moving parts while operating mast.
Crush Hazard –Mast Failure! Death or serious injury could result if mast fails suddenly. Do not
stand directly beneath the mast or its payload. Be certain payload is properly installed and
secured.
Safety Instruction –Operation! Lamps are extremely hot when operating and should not
come into contact with people or combustible and/or explosive materials. Do not operate if
breakage occurs or unit is knocked over.
Symbols
The following are symbols that are used with the system and their meaning. Symbols are
provided for quick reference only. Read the label information with the symbols for additional
safety information. Contact The Will-Burt Company with any questions before performing any
procedure outlined in this manual.
This symbol indicates an electrocution hazard. In the case of this particular
unit, it indicates the presence of DC power.
This symbol indicates a general warning.