Wilo Wilo-DrainLift Con User manual

2 528 581-Ed.04 / 2015-06-Wilo
Wilo-DrainLift Con
Pioneering for You
de Einbau- und Betriebsanleitung
en Installation and operating instructions
fr Notice de montage et de mise en service
nl Inbouw- en bedieningsvoorschriften
it Istruzioni di montaggio, uso e manutenzione
da Monterings- og driftsvejledning
cs  Návodkmontážiaobsluze
ru  Инструкцияпомонтажуиэксплуатации
pl  Instrukcjamontażuiobsługi

Bohrschablone / Drill template / Gabarit / Boorsjabloon / Sagoma per fori /
Boreskabelon / Vratcí šablona / Шаблон для сверления (176 mm)

Fig. 1:
Fig. 2:
10
1
9
5
2
11
6
7
8
3
4
A
B
C
1
6
5
32
4

Fig. 3:
Fig. 4:
Fig. 5a: Fig. 5b:
2
3
1
R = 55 mmmin.
1
2
1
2

English
14 WILO SE 06/2015
1 General
About this document
The language of the original operating instructions is German. All other lan-
guages of these instructions are translations of the original operating instruc-
tions.
These installation and operating instructions are an integral part of the unit.
They must be kept readily available at the place where the unit is installed. Strict
adherence to these instructions is a precondition for the proper use and correct
operation of the unit.
These installation and operating instructions correspond to the relevant version
of the unit and the underlying safety standards valid at the time of going to
print.
EC declaration of conformity:
A copy of the EC declaration of conformity is a component of these operating
instructions. If a technical modification is made on the designs named there
without our agreement, this declaration loses its validity.
2Safety
These operating instructions contain basic information which must be adhered
to during installation and operation. For this reason, these operating instruc-
tions must, without fail, be read by the service technician and the responsible
operator before installation and commissioning.
It is not only the general safety instructions listed under the main point “safety”
that must be adhered to but also the special safety instructions with danger
symbols included under the following main points.
2.1 Indication of instructions in the operating instructions
Symbols:
General danger symbol
Danger due to electrical voltage
NOTE

Installation and operating instructions Wilo-DrainLift Con 15
English
Signal words:
DANGER!
Acutely dangerous situation.
Non-observance results in death or the most serious of injuries.
WARNING!
The user can suffer (serious) injuries. “Warning” implies that (serious) injury
to persons is probable if this information is disregarded.
CAUTION!
There is a risk of damage to the product/unit. “Caution” implies that damage
to the product is likely if this information is disregarded.
NOTE: Useful information on handling the product. It draws attention to possi-
ble problems.
2.2 Personnel qualifications
The installation, maintenance and repair personnel must have the necessary
qualifications for this work.
2.3 Danger in the event of non-observance of the safety instructions
Non-observance of the safety instructions can result in risk of injury to persons
and damage to product/unit. Non-observance of the safety instructions can
result in the loss of any claims to damages.
In detail, non-observance can, for example, result in the following risks:
• Failure of important product/unit functions
• Failure of required maintenance and repair procedures
• Danger to persons from electrical, mechanical and bacteriological influences
• Property damage.
2.4 Safety instructions for the operator
The existing directives for accident prevention must be adhered to.
Danger from electrical current must be eliminated. Local directives or general
directives [e.g. IEC, VDE etc.] and local power supply companies must be
adhered to.
2.5 Safety instructions for inspection and installation work
The operator must ensure that all inspection and installation work is carried out
by authorised and qualified personnel, who are sufficiently informed from their
own detailed study of the operating instructions.
Work on the product/unit should only be carried out when it has been brought
to a standstill. It is mandatory that the procedure described in the installation
and operating instructions for shutting down the product/unit be complied
with.

English
16 WILO SE 06/2015
2.6 Unauthorised modification and manufacture of spare parts
Modifications to the product/unit are only permissible after consultation with
the manufacturer. Original spare parts and accessories authorised by the man-
ufacturer ensure safety. The use of other parts can nullify the liability from the
results of their usage.
2.7 Improper use
The operating reliability of the supplied product/unit is only guaranteed if the
product/unit is used as intended in accordance with Section 4 of the operating
instructions. The limit values must on no account fall under or exceed those
specified in the catalogue/data sheet.
3 Transport and interim storage
Immediately check the product for any transit damage on arrival. If damage is
detected, the necessary steps involving the forwarding agent must be taken
within the specified period.
CAUTION! Risk of damage!
Inappropriate transport and interim storage can cause damage to the prod-
uct.
The unit must be protected from moisture, frost and mechanical damage
during transport and interim storage.
4Intendeduse
The condensate lifting unit serves as a component in installations for pumping
accumulated condensate. The condensate lifting unit works automatically and
is ready for connection. It is not intended for installation in gas condensing boil-
ers with a condensate pH value of 2.4 or higher.
CAUTION! Risk of damage!
If the condensate lifting unit is being used in gas-fired boilers with an output
of > 200 kW, or in oil-fired boilers in general, a neutralisation unit must be
installed upstream of it.
The condensate lifting unit can also be used in:
• Air-conditioning units, refrigerators and freezers, refrigerated display cases and
evaporators.
The condensate lifting unit is not designed to be used by persons (including
children) with impaired physical, sensory or mental capabilities or who have
insufficient experience or knowledge to operate the unit.
Any such use is considered outside the intended use.

Installation and operating instructions Wilo-DrainLift Con 17
English
5 Product information
5.1 Type key
5.3 Scope of delivery
• Condensate lifting unit, ready for connection
• Condensate drain off with integrated non-return valve
• Mains cable with plug (2 m)
• Alarm cable with stripped cable ends (1 m)
• Hose for pressure side (5 m)
• Wall mounting material (drill template, screws, dowels)
• Installation and operating instructions
• Inlet adapter DN 40/30
Example: Wilo-DrainLift Con
DrainLift = lifting unit
Con = condensate
5.2 Technical data
General data
Connected voltage 1 ~ 230 V
Frequency 50 Hz
Connecting cable Mains cable: 2 m
Alarm signal: 1 m
Connected load 60 W
Protection class IP 20
Nominal current 0.6 A
Operating mode S3 30%
(Intermittent operation, 3 min., 7 min. operation,
pause)
Approved medium Condensate water
Permissible fluid temperature max. 50 °C
Delivery head max. 5.5 m
Sound pressure level <50 dBA at 1 m
Tank volume 1.2 l
Weight approx. 2.1 kg
Dimensions Width: 210 mm
Height: 120 mm
Depth: 167 mm
Inlet connections Diameter 30 mm
Diameter 19 mm
Discharge connection Diameter 10 mm

English
18 WILO SE 06/2015
5.4 Accessories
Accessories must be ordered separately.
• Wilo-DrainAlarm 2 (switchgear for acoustic alarm function)
6Descriptionandfunction
6.1 Description
The condensate lifting unit serves as a component in installations for pumping
accumulated condensate. The condensate lifting unit is used when the conden-
sate cannot be disposed of via a natural fall or when the installation site of the
system lies below the backflow level.
The unit is ready for connection and is fitted with a mains plug (1 ~ 230 V) for a
shock-proof socket. The condensate inlet connection and the condensate dis-
charge connection are in thecover of the condensate collection reservoir (Fig. 1,
item 6). A non-return valve is built into the condensate discharge connection
(Fig. 1, item 4).
External view of the product (Fig. 1 ):
1: Condensate inlet (30 mm) with inlet adapter DN 40/30
2: Connection for additional condensate inlet (19 mm)
3: Clips for opening the condensate collection reservoir
4: Condensate discharge with non-return valve
5: Wall bracket
6: Condensate collection reservoir
7: Alarm cable
8: Mains connection
9: Transport securing mechanism
10: Housing cover fixing screw
11: Housing cover
Interior view of the product (Fig. 2 ):
1: Condensate collection reservoir
2: Pump function on/off floater
3: Alarm floater
4: Alarm switch
5: Motor unit
6: Clips for opening motor unit
A: Cut-off level
B: Cut-in level
C: Alarm level

Installation and operating instructions Wilo-DrainLift Con 19
English
6.2 Function
The condensate lifting unit is controlled via three switching points.
• If the condensate level in the condensate collection reservoir reaches 43 mm
(Fig. 2, item B), the cut-in level is reached and the pumping sequence begins.
• If the condensate level in the condensate collection reservoir drops to 27 mm
(Fig. 2, item A), the cut-off level is reached and the pumping sequence stops.
• If the condensate level in the condensate collection reservoir reaches 67 mm
(Fig. 2, item C), the alarm level is reached and the alarm switch triggers the
alarm.
The alarm switch is built into the unit, and serves as an overflow protection
measure. It is connected to the unit in which the condensate collects or to the
Wilo-DrainAlarm 2 by the 1 m long alarm cable.
The unit is fitted with a monoblock centrifugal pump. The unit motor has a ther-
mal winding contact (WSK) which switches off at a temperature of 130 °C and
automatically switches on again once the temperature has cooled.
7 Installation and electrical connection
DANGER! Risk of fatal injury!
Incorrect installation and improper electrical connections can be life-threat-
ening.
• The installation and electrical connection must be carried out only by quali-
fied personnel in accordance with applicable regulations.
• Observe the regulations for accident prevention.
• Before installation and electrical connection, disconnect the system from
the power supply and make sure it cannot be switched on by unauthorised
persons.
• Disconnect the mains plug!
7.1 Preparations for installation
• Select an installation location suitable for the size of the unit and accessibility
of the connections.
• Dimensions of the unit (H x W x D): 210 mm x 120 mm x 167 mm
• The condensate lifting unit must be installed in a dry, well-ventilated, frost-free
room.
NOTE! The motor unit of the condensate lifting unit can be placed either clock-
wise or anti-clockwise on the condensate lifting unit, depending on the instal-
lation site.
• Press in the housing clips (Fig. 1, item 3).
• Remove the motor unit.
• If necessary, turn the motor unit, set it in place and press down until the housing
clips click audibly.

English
20 WILO SE 06/2015
7.2 Wall-mounted installation
WARNING! Risk of injury!
If installation is not properly carried out there is a risk of injury and the unit
can be damaged. Have installation carried out by qualified personnel only.
CAUTION! Risk of damage!
Position the product on the wall and align it horizontally with a spirit level.
The product must be aligned perfectly in order to function properly.
• Mark the boreholes on the wall with the aid of a drill template.
• Fasten the unit to the wall with 2 screws Æ4 mm.
The drill template is on the first pages of this instruction manual.
7.3 Installing the condensate lifting unit
CAUTION! Danger of malfunction!
Improper inlet and discharge connections can cause the machine to malfunc-
tion. The inlet and discharge hoses must not become trapped or kinked after
installation. The permissible bending radius of the hoses must not be less
than 55 mm (Fig. 4).
In order to guarantee optimum pumping of condensate, the condensate must
flow unhindered into the unit via the inlet hose, and the discharge hose must
always be routed on a constantly rising gradient.
The 30 mm diameter (Fig. 1, item 1) condensate inlet opening is in the conden-
sate collection reservoir. If necessary, a second inlet with a diameter of 19 mm
(Fig. 1, item 2) can be used by pressing out the perforated seal. A hose with a
diameter of 10 mm is provided for connecting the condensate discharge pipe
(Fig. 1, item 4).
• Connect the condensate inlet pipe to the inlet opening (Fig. 1, item 1). The inlet
adapter DN 40/30 is available as an accessory.
• Connect the condensate discharge pipe to the discharge non-return valve
(Fig. 1, item 4).
7.4 Electrical connection
DANGER! Danger of electric shock!
Electrical connection may only be carried out by an electrician authorised by
the local electricity supply company and in accordance with the applicable
local regulations [e.g. VDE regulations].
• The mains current, the current type and the voltage of the mains connection
must match the details on the name plate.
• Provide a separate alarm switchgear (Wilo-DrainAlarm2) in accordance with the
nameplate data.

Installation and operating instructions Wilo-DrainLift Con 21
English
7.5 Mains power supply
• Connection voltage 1 ~ 230 V.
• Fuse on mains side 10 A slow-blow.
• Residual-current-operated protection switch acc. to IEC 345.
7.6 Electrical connection alarm
DANGER! Risk of fatal injury!!
Improper electrical connections can lead to fatal electrical shocks. Electrical
connection may only be carried out by an electrician authorised by the local
electricity supply company and in accordance with the applicable local regu-
lations [e.g. VDE regulations]. Before establishing the electrical connection,
ensure the unit is disconnected from the power supply.
NOTE! When connecting the alarm cable to the condensing boiler or the alarm
switchgear, observe the corresponding operating instructions for the device.
• Connect an alarm cable (Fig. 1, item 7) with stripped cable ends to the connec-
tion of the condensing boiler.
• Earth the system according to regulations.
• Maximum contact load 250 V / 1 A
The alarm contact (Fig. 5a, item b) is factory-set as a potential-free normally
closed contact (Fig. 5b). The contact opens when the alarm level is reached.
To use the alarm contact as a normally open contact (Fig. 5a), follow the steps
below:
• Undo the fixing screw (Fig. 1, item 10) of the housing cover.
• Press in the housing clips (Fig. 2, item 6) and remove the housing cover.
• Pull the blade receptacle (Fig. 5b, item 2) off the centre contact of the alarm
switch.
• Attach the blade receptacle to the top contact (Fig. 5b, item 1).
• Put the housing cover back in place and press down until the housing clips
(Fig. 2, item 6) audibly click into place.
• Fasten the fastening screw (Fig. 1, item 10).
CAUTION! Risk of damage!
The alarm contact must be connected in order to ensure that the whole sys-
tem (condensing boiler or cooling device) switches off in case of an overflow.
Failure to ensure that the alarm contact is connected could result in you
being held liable for the results of such a situation.

English
22 WILO SE 06/2015
8 Commissioning
NOTE! The unit may only be commissioned if the applicable local regulations
and requirements (e. g. VDE specifications) and all connection specifications
have been fulfilled.
CAUTION! Risk of damage!
The transport securing mechanism blocks the function of the floater. There
is a risk of the unit overflowing. Before commissioning the condensate lifting
unit, the transport securing mechanism (Fig. 1, item 9) must be removed in
order to ensure that the unit functions properly. Pull out the two plastic clips
on the left and right hand sides of the device to remove them. When pulling
out the transport securing mechanism, hold the device steady with your
other hand.
8.1 Functional check
•Pluginthemainsplug.
• Fill the unit with clean water and check that the pumping sequence starts when
the water reaches the cut-in level (Fig. 2, item B).
• Check that the pumping sequence stops as soon as the water level reaches the
cut-off level (Fig. 2, item A).
To check the unit's alarm function, fill it with clean water until the water level
reaches the alarm level (Fig. 2, item C) and the alarm switch is triggered.
NOTE! In order to avoid increased running noise and protect the unit, there must
be no dirt in the condensate lifting unit.
9 Maintenance
Have maintenance and repair work carried out by qualified specialist person-
nel only!
DANGER! Risk of fatal injury!
There is risk of fatal injury due to electric shocks when working on electrical
equipment. The device should be electrically isolated and secured against
unauthorised switch-on before any maintenance or repair work. Damage to
the connection cables should always be rectified by a qualified electrician
only.
NOTE! For safety reasons, it is not possible to disassemble the motor unit of the
condensate lifting unit.

Installation and operating instructions Wilo-DrainLift Con 23
English
9.1 Cleaning the condensate collection reservoir
The inside of the condensate collection reservoir must be cleaned regularly.
• Remove the condensate collection reservoir (Fig. 1, item 6) by pressing in the
clips (Fig. 1, item 3) and clean with a 5% bleach base solution.
• Check the floater for dirt and, if necessary, clean with water or a 5% bleach base
solution.
• Remount the condensate collection reservoir.
• Perform a functional check (section 8.1).
9.2 Check the condensate drainage with the non-return valve
NOTE! Regularly check the non-return valve and the seal below it for dirt and
blockages.
• Turn the non-return valve (Fig. 3, item 1) anti-clockwise and pull it off in an
upward direction.
• Check the non-return valve for dirt and clean if necessary.
• Check the seal (Fig. 3, item 2) for dirt and clean if necessary.
• Place the seal in the connection of the non-return valve (Fig. 3, item 3).
• Push the non-return valve down and turn it clockwise at the same time.
CAUTION! Risk of damage!
Never use aggressive cleaning agents or sharp-edged tools, as these could
damage the seal. Use only clean water to clean the seal of the non-return
valve.
• Perform a functional check (section 8.1).

English
24 WILO SE 06/2015
10 Faults, causes and remedies
Only have faults rectified by qualified personnel! Observe the safety instruc-
tions in Chapter 9 – Maintenance.
DANGER! Risk of fatal injury!
There is risk of fatal injury due to electric shocks when working on electrical
equipment.
Before all work to remedy faults, disconnect the unit from the power supply,
and make sure it cannot be switched back on by unauthorised persons.
NOTE! If the fault cannot be remedied, please consult a specialist technician or
your nearest Wilo after-sales service point or representative.
11 Spare parts
Spare parts may be ordered via a local specialist and/or Wilo after-sales service.
To avoid queries and incorrect orders, all data on the name plate should be sub-
mitted with each order.
Fault Cause Remedies
The pump does not
start.
Interruption to current supply. Check that the mains plug is
connected to the correct
power supply point.
Check mains voltage.
Fuse defective. Have the fuse replaced.
Cable interruption. Check the resistance of the
cable, have cable replaced if
defective or damaged.
Floaters not moving / level
switching not switching.
Clean the condensate collec-
tion reservoir.
Clean the floaters.
The pump does not
pump.
Condensate inlet pipe
blocked.
Clean the inlet pipe.
Condensate discharge pipe
blocked.
Clean the discharge pipe.

D EG - Konformitätserklärung
GB EC  Declaration of conformity
F Déclaration de conformité CE
Hiermit erklären wir, dass die Bauarten der Baureihe : DrainLift Con
Herewith, we declare that this product:
Par le présent, nous déclarons que cet agrégat :
in der gelieferten Ausführung folgenden einschlägigen Bestimmungen entspricht:
in its delivered state complies with the following relevant provisions:
est conforme aux dispositions suivants dont il relève:
Elektromagnetische Verträglichkeit - Richtlinie 2004/108/EG
Electromagnetic compatibility - directive
Compatibilité électromagnétique- directive
Niederspannungsrichtlinie 2006/95/EG
Low voltage directive
Directive basse-tension
und entsprechender nationaler Gesetzgebung.
and with the relevant national legislation.
et aux législations nationales les transposant.
Angewendete harmonisierte Normen, insbesondere: EN 50366
Applied harmonized standards, in particular: EN 55014-1
Normes harmonisées, notamment: EN 55014-2
EN 60335-1
EN 60335-2-41
EN 61000-3-2
EN 61000-3-3
Bei einer mit uns nicht abgestimmten technischen Änderung der oben genannten Bauarten, verliert diese Erklärung ihre Gültigkeit.
If the above mentioned series are technically modified without our approval, this declaration shall no longer be applicable.
Si les gammes mentionnées ci-dessus sont modifiées sans notre approbation, cette déclaration perdra sa validité.
Dortmund, 19.12.2008
Erwin Prieß
Quality Manager
WILO SE
Nortkirchenstraße 100
44263 Dortmund
Germany
Document: 2044125.2

NL EG-verklaring van overeenstemming
Hiermede verklaren wij dat dit aggregaat in de
geleverde uitvoering voldoet aan de volgende
bepalingen:
Elektromagnetische compatibiliteit 2004/108/EG
EG-laagspanningsrichtlijn 2006/95/EG
Gebruikte geharmoniseerde normen, in het
bijzonder: 1)
I Dichiarazione di conformità CE
Con la presente si dichiara che i presenti prodotti
sono conformi alle seguenti disposizioni e
direttive rilevanti:
Compatibilità elettromagnetica 2004/108/EG
Direttiva bassa tensione 2006/95/EG
Norme armonizzate applicate, in particolare: 1)
E Declaración de conformidad CE
Por la presente declaramos la conformidad del
producto en su estado de suministro con las
disposiciones pertinentes siguientes:
Directiva sobre compatibilidad electromagnética
2004/108/EG
Directiva sobre equipos de baja tensión
2006/95/EG
Normas armonizadas adoptadas, especialmente: 1)
P Declaração de Conformidade CE
Pela presente, declaramos que esta unidade no
seu estado original, está conforme os seguintes
requisitos:
Compatibilidade electromagnética 2004/108/EG
Directiva de baixa voltagem2006/95/EG
Normas harmonizadas aplicadas, especialmente: 1)
S CE- försäkran
Härmed förklarar vi att denna maskin i levererat
utförande motsvarar följande tillämpliga
bestämmelser:
EGElektromagnetisk kompatibilitet  riktlinje
2004/108/EG
EGLågspänningsdirektiv 2006/95/EG
Tillämpade harmoniserade normer, i synnerhet: 1)
N EU-Overensstemmelseserklæring
Vi erklærer hermed at denne enheten i utførelse
som levert er i overensstemmelse med følgende
relevante bestemmelser:
EGEMVElektromagnetisk kompatibilitet
2004/108/EG
EGLavspenningsdirektiv 2006/95/EG
Anvendte harmoniserte standarder, særlig: 1)
FIN CE-standardinmukaisuusseloste
Ilmoitamme täten, että tämä laite vastaa seuraavia
asiaankuuluvia määräyksiä:
Sähkömagneettinen soveltuvuus 2004/108/EG
Matalajännite direktiivit: 2006/95/EG
Käytetyt yhteensovitetut standardit, erityisesti: 1)
DK EF-overensstemmelseserklæring
Vi erklærer hermed, at denne enhed ved levering
overholder følgende relevante bestemmelser:
Elektromagnetisk kompatibilitet: 2004/108/EG
Lavvolts-direktiv 2006/95/EG
Anvendte harmoniserede standarder, særligt: 1)
H EK. Azonossági nyilatkozat
Ezennel kijelentjük,hogy az berendezés az
alábbiaknak megfelel:
Elektromágneses zavarás/türés: 2004/108/EG
Kisfeszültségü berendezések irány-Elve:
2006/95/EG
Felhasznált harmonizált szabványok, különösen: 1)
CZ Prohláení o shod EU
Prohlaujeme tímto, e tento agregát v dodaném
provedení odpovídá následujícím písluným
ustanovením:
Smrnicím EUEMV 2004/108/EG
Smrnicím EUnízké naptí 2006/95/EG
Pouité harmonizaní normy, zejména: 1)
PL Deklaracja Zgodnoci CE
Niniejszym deklarujemy z pen
odpowiedzialnosci e dostarczony wyrób jest
zgdony z nastpujcymi dokumentami:
Odpowiednio elektromagnetyczna
2004/108/EG
Normie niskich napi 2006/95/EG
Wyroby s zgodne ze szczegóowymi normami
zharmonizowanymi: 1)
RUS   
 
  ,  
     
  :
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2006/95/EG
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,   : 1)
GR  !"#$ %$ &.&.
       
    
 :
  EG-
2004/108/EG
   EG2006/95/EG
  ,
: 1)
TR EC Uygunluk Teyid Belgesi
Bu cihazn teslim edildii ekliyle aadaki
standartlara uygun olduunu teyid ederiz:
Elektromanyetik Uyumluluk 2004/108/EG
Alçak gerilim direktifi 2006/95/EG
Ksmen kullanlan standartlar: 1)
1) EN 50366,
EN 55014-1,
EN 55014-2,
EN 60335-1,
EN 60335-2-41,
EN 61000-3-2,
EN 61000-3-3.
Erwin Prieß
Quality Manager
WILO SE
Nortkirchenstraße 100
44263 Dortmund
Germany

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