WilTec 61017 User manual

Operation Manual
Air Compressor
61017
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Read and follow the operating instructions and safety information before using for the first time.
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The information contained in this document may alter at any time without previous notice. It is prohib-
ited to copy or spread any parts of this document in any way without prior written allowance. ll rights
reserved.
The WilTec Wildanger Technik GmbH cannot be held accountable for any possible mistakes in this
operating manual, nor in the diagrams and figures shown.
Even though, the WilTec Wildanger Technik GmbH has undergone biggest possible efforts to ensure
that the operating manual is complete, faultless and up to date, mistakes cannot be entirely avoided.
If you should find a mistake or wish to make a suggestion for improvement, we look forward to hearing
from you.
Send an e-mail to:
[email protected]
or use our contact form:
https://www.wiltec.de/contacts/
The most recent version of this manual in various languages can be found in our online shop via:
https://www.wiltec.de/docsearch
Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler
Germany
Do you wish to pick goods up? Our pick-up address is:
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
Germany
To shorten the waiting time and allow for a rapid on-site transaction, we ask you to call us previously
or placing your order via the webshop.
E-mail: [email protected]
Tel:[phone]
Fax: [phone]
To return orders for exchange, repair or for other purposes, please use the following address. tten-
tion! To allow for a smooth execution of your complaint or return, it is important to contact our cus-
tomer service team before returning the goods.
Returns Department
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
E-mail: [email protected]
Tel:[phone]
Fax: [phone]
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Introduction
Thank you for purchasing this quality product. To minimize t e risk of injury we urge t at our cli-
ents take some basic safety precautions w en using t is device. Please read t e operation in-
structions carefully and make sure you ave understood its content.
Keep these operation instructions safe.
Before Use
Check the device for missing parts after delivery. dditionally, check the compressor and parts for any
damages. If this is the case, immediately contact the manufacturer or a specialist, to get a fast and
complete solution regarding your individual problem.
Operating and Safety Notes
Before commissioning the compressor, it is necessary to read the operating manual thoroughly.
The compressor should be placed in a dry and aired room. Keep the device away from flammable
objects and chemicals.
The time of non-use should not exceed two years. If the time of non-use is longer, the compressor
should be turned on approximately every 4 weeks for roughly 15 minutes.
Before using the compressor, it is necessary to carry out the required maintenance works and
check-ups.
Drops and shocks should be avoided. The compressor needs to stand on a stable and even
ground. It must not stand sloped during transport or use.
Make sure that all open connections are closed with protective caps during transport, to avoid pol -
lutants and water from entering.
To ensure a good performance, the compressor should stand in an aired, clean and cool area.
Dusty or dirty air, as well as high temperatures in the surrounding need to be avoided.
Make sure that the compressor is switched off before connecting it to the electricity. fter connec-
ting it, it can be switched on. The voltage must not exceed or fall short of the nominal voltage by
more than 10 %.
The air compressor must not get wet. To avoid damages, it must not be placed in a wet area.
Do not touch any components with a high temperature, such as cylinder head, exhaust pipe and
check valve, to avoid burns.
The electrical cable needs to comply with the power requirement. The cable must not be too long,
otherwise it affects the starting procedure and the performance of the air compressor.
Do not store the compressor, outside and protect it from direct sun light.
Warning: Disconnect the power supply and drain the system before attempting to install,
transport or service it! Follow all local electrical and safety regulations
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Caution: Never use an extension cord with this product. Use an additional air hose instead of
an extension cord to avoid power outages and permanent engine damage. The use of an ex-
tension cord will void the warranty.
Tec nical Data
Power 750 W
Input Voltage 230V ~ 50Hz
Rated Speed 1415 rpm
Displacement 98 l/min
Max. working pressure 8 bar / 115 PSI
Tank Capacity 24 l
Net Weight 20 kg
User Guide
Start the compressor by turning the switch to “on”. If the compressor fails to start, please re-
lease the air of the tank till the pressure decreases to 4 bar (0.4 Mpa). Then the compressor
will start.
In Order to stop it, turn the switch to “off”, then cut the power supply off and the machine will
stop running.
There is a safety valve installed on the switch. When the pressure in the air vessel exceeds 8
bar (0.8 Mpa), the safety valve will start an alarm and release air. When the alarm turn son,
please check the pressure switch. Make sure the pressure switch works under the rated work-
ing pressure.
When using the oil-water separator: fter switching the compressor off, please use your finger
to press the needle below the oil-water separator to discharge the dirty water within the separ-
ator.
The air pressure can be adjusted by the button on the oil-water separator. Turn the knob
clockwise to increase the air pressure and turn it counter-clockwise to reduce the air pressure
until the air source has turned off.
Note: When turning the knob has reached the end, do not force it to turn even more.
Otherwise it will cause damage.
If you want to adjust the working pressure of the pressure switch, please remove its cover and
adjust the turning screw within. Turn it clockwise to increase the air pressure and turn it
counter-clockwise to decrease it
Note: lways pull the plug to disconnect the compressor from the power supply, before any
kind of adjustments or repairs/ maintenance work is carried out.
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Repairs and Maintenance
ny maintenance work must only be executed after the power supply is disconnected and the com-
pressed air is released thoroughly from the tank. Non-compliance can lead to serious injury!
Please keep the machine clean at all times and clean it regularly.
Drain dirty water within the tank at least once a week. When draining the water from the tank,
make sure that the pressure within the tank is below 0.1 Mpa.
Check frequently if the safety valve is still sensitive or not. The safety valve must be able to re-
lease the air easily. Pull the shaft down, to reset it.
The air filter should be cleaned or replaced every 500 hours. Simultaneously take out the air valve
and clean it as well. When the air delivery volume is much less than the rated one, please check if
the air filter is blocked. lso check whether all connections are still tight. Check for leakages as
well. If the piston rubber bowl is worn because of dust, please replace it.
The compressor vessel must be tested every two years. lso check the outside. If there is any
rusty spots on the tank or if the tank fails to pass the pressure test, the tank must be scrapped.
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Troubles ooting
Warning: ll Maintenance work must only be carried out after the compressor has been disconnected
from the power supply and after the air within the tank has been released.
Problem Possible Causes Solution
Engine does not rota-
te and makes no
sound.
Power disconnected
Pressure switch dis-
connected
Fuse burnt
Overload protector is in
state of protection
Pressure switch damaged
Engine stator burnt
Check the connection switch
Check the pressure switch
Replace the fuse
Restart the machine after engine coo-
led down
Contact an authorised service partner
Replace the stator
Electricity current can
be heard but device
fails to run or runs
slowly.
Voltage is too low
Engine winding short cir-
cuit
Check valve or pressure
switch failure
Check voltage, must not be 10 %
lower than rated voltage
Contact an authorised service partner
Contact an authorised service partner
The overload protec-
tor cuts the power fre-
quently.
Voltage is too low
Bad ventilation and high
temperature
Check the voltage, must not be 10 %
lower than rated voltage
Move the compressor to a ventilated
area
ir pressure is redu-
ced when the machi-
ne is turned off
ir pipe loose or leaking
Water drain valve open
Check valve leakage
Check and fix it
Tighten the drain valve
Remove and clean it, replace when
necessary
Too much water in
delivered air
Plenty of water in the tank
Humidity is too high
Drain the water from the tank
Move the compressor to a cooler
place or use oil water separator
Compressor fails to
stop running
Pressure switch damaged
Foot pad damaged or mis-
sing
Replace the pressure switch
Check and eliminate
Compressor vibration Fasten the loose part
Foot pad damaged or mis-
sing
Check and eliminate
Replace the foot pad
Pressure fails to re-
ach the rated one or
not able to increase
Water drain valve open
ir filter blocked
ir leakage
Valve clack malfunction or
air leakage
Piston rubber bowl wear
and tear
Tighten the water drain valve
Clean and replace the air filter ele-
ment
Check and eliminate
Clean or replace
Replace piston rubber bowl
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Exploded View Drawing and Parts List
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No Description Qty No Description Qty
1 Wind cover 2 29 Stator 1
2 Left fan 2 30 Holding screws 4
3 Left case 1 31 Rotor 1
4 Connection rod 2 32 High pressure soft tube 1
5 Piston leather cup 2 33 Holding screws M6 4
6 Pressing plate 2 34 Shock-relief gasket 4
7 Hexagon socket head cap
screws M6 x 20
2 35 Metal capacitor 1
8 Cylinder 2 36 Capacitor 1
9 Cylinder sealing circle 2 37 Wheel axis 2
10 Silencer 1 38 Wheel 2
11 Cylinder head sealing circle 2 39 Flat gasket 2
12 Cylinder head 2 40 Wheel axis holding screws 2
13 Hexagon socket head cap screws M5
x 50
12 41 Observing hole 2
14 Connection pipe 2 42 O-ring for observation hole 2
15 Connection pipe sealing circle 2 43 Drainage valve 1
16 Pan head screws with cross recess
M4 x 6
2 44 ir tank 1
17 Limiting stopper 2 45 Washer holding screws 2
18 ir outlet valve clack 2 46 Big foot washer 2
19 Valve plate 2 47 Foot washer holding screw cap 2
20 ir intake valve clack 2 48 Power cable 1
21 Metal gasket 2 49 Check valve 1
22 Crankshaft 2 50 Magnetic valve 1
23 Bearing 6006-2Z 2 51 Y50 Pressure gauge 1
24 Hexagon socket screws (flat point)
M8 x 10
2 52 Ball valve 1
25 Right case 1 53 Pressure switch 1
26 Ring 1 54 Y40 Pressure gauge 1
27 Hexagon socket head cap screws M5
x 150
4 55 djustable oil-water separator 1
28 Flat gasket 4 56 Safety valve 1
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Disposal regulations
EU guidelines regarding the disposal of scrap electric appliances (WEEE, 2012/19/EU) were imple-
mented in the law related to electrical and electronic equipment and appliances.
ll WilTec electric devices that fall under the WEEE regulations are labelled with the crossed-out
wheeled waste bin logo. This logo indicates that this electric equipment must not be disposed with the
domestic waste.
The company WilTec Technik GmbH has been registrated in the German registry E R under the
WEEE-registration number DE45283704.
Disposal of used electrical and electronic appliances
(intended for use in the countries of the European
Union and other European countries with a separate
collection system for these appliances).
The logo on the article or on its packaging points out
that this article must not be treated as normal house-
hold waste but must be disposed to a recycling collec-
tion point for electronic and electrical waste equip-
ment. By contributing to the correct disposal of this art-
icle you protect the environment and the health of your
fellow men. Environment and health are threatened by
inappropriate disposal.
Materials’ recycling helps reduce the consumption of raw materials.
dditional information on recycling this article can be provided by your local community, municipal
waste disposal facilities or the store where you purchased the article.
ddress:
WilTec Wildanger Technik GmbH
Königsbenden 12 / 28
D-52249 Eschweiler
Important notice:
The reprint or reproduction, even of excerpts, and any commercial use, even in part of this instructions
manual require the written permission of WilTec Wildanger Technik GmbH.
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EG-Konformitätserklärung
Declaration of Conformity / Declaration de Conformity
(gemäß den Ric tlinien 2006/42/EC Masc inenric tlinie, 2014/35/EU Nieder-
spannungsric tlinie, 2014/30/EU elektromagnetisc e Verträglic keit )
Reference Nummer: 2T160606.THMDU06
File HM20160526.015.023
Firma / Company / Société WilTec Wildanger Technik GmbH
Koenigsbenden 12
52249 Eschweiler, Deutschland
erklärt, dass das Produkt: Kompressor
Type: 61017, IBL24LOS
Verwendungszweck: rbeiten im Bereich Garage, Werkstatt
und Baustelle
mit den folgenden EG-Rats-Richtlinien übereinstimmt:
This appliance is in conformity with the following european directives:
Cet appareil est conform aux dierectives européennes:
2006/42/EC // 2014/35/EU // 2014/30/EU
Es ist nach folgenden harmonisierten Normen geprüft worden:
It has been tested with the following harmonised standards:
Il a été testé à partir des norms harmonisées suivantes:
EN ISO 12100Q:2010, EN 1012-1Q:2010
EN 60204-1Q:2006+ 1Q:2009+ CQ:2010
EN 61000-6-1Q:2007,
EN 61000-6-3Q:2007+ 1Q:2011+ CQ:2012
EN 61000-3-2Q:2014, EN 61000-3-3Q:2013
Bevollmächtigter für die Zusammenstellung der technischen Unterlagen:
Bernd Wildanger, Geschäftsführer WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler
Deutschland
Eschweiler, 06.Juni 2016
Gültig bis 05. Juni 2021
__________________________
Bernd Wildanger
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