WindowMaster CompactSmoke WSC 104 S AR User manual

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WSC 104 S AR install 2310 - UK ©WindowMaster 2023 ®WindowMaster is a registred trademark used under the license by WindowMaster International A/S
WindowMaster International A/S, Skelstedet 13, DK-2950 Vedbæk
WSC 104 S AR
CompactSmoke™
Installation instruction
For firmware version from 1.05
(Version 2310)
Save this installation instruction to the end-user
The latest version of this document can always be found on our website

2
1Safety information........................................................................................................................................................3
1.1 Safety................................................................................................................................................................ 3
1.2 230V AC............................................................................................................................................................ 3
1.3 Back-up batteries .............................................................................................................................................. 3
1.4 Application......................................................................................................................................................... 3
1.5 Cable routing and electrical connection............................................................................................................. 3
2Structure of the smoke panel......................................................................................................................................4
3 Max numbers of actuators per motor line and panel ....................................................................................................4
4Accessories and spare parts ......................................................................................................................................5
5Technical data..............................................................................................................................................................6
6Mounting.......................................................................................................................................................................7
7Installation....................................................................................................................................................................8
7.1 Cable routing..................................................................................................................................................... 8
7.2 Cables into housing........................................................................................................................................... 8
7.3 Connection of safety earth wire and 230V AC................................................................................................... 8
7.4 Installation of the break glass unit, ventilation keypad and smoke detector...................................................... 8
7.5 Assembly instructions........................................................................................................................................ 8
8Cable dimensioning.....................................................................................................................................................9
8.1 Maintaining the cable functions......................................................................................................................... 9
8.2 Max. cable Length............................................................................................................................................. 9
8.2.1 Formula for the calculation of the maximum actuator cable length ...............................................................9
8.2.2 Max cable length –±24V standard actuators ................................................................................................9
8.2.3 Max cable length –actuators with MotorLink®...............................................................................................9
8.2.4 Max cable length –Pyrotechnic gas generator ...........................................................................................10
9Cable plan for connection to WSC 104 ....................................................................................................................11
10 Description of card and mains connection..............................................................................................................11
10.1 Mains connection and power supply (WCA 1P1) .............................................................................................11
10.2 Main card WSA 1SS.........................................................................................................................................12
11 DIP switch configuration...........................................................................................................................................18
12 Back-up batteries.......................................................................................................................................................19
13 Configuration of panel...............................................................................................................................................19
13.1.1 Motor line ....................................................................................................................................................19
13.1.2 Smoke zone ................................................................................................................................................19
13.1.3 Local input...................................................................................................................................................19
13.1.4 Local output.................................................................................................................................................20
14 Fault detection via LED..............................................................................................................................................20
14.1 Fault detection on the smoke panel..................................................................................................................20
14.2 Fault indication on break glass unit..................................................................................................................21
15 Hardware error ...........................................................................................................................................................21
15.1 Error on the Power supply................................................................................................................................21
15.1.1 Blown fuses –6.3A slow .............................................................................................................................22
16 Commissioning and test run.....................................................................................................................................22
16.1 The control ventilation panel is completely installed, without the operating voltage applied.............................22
16.2 With mains voltage, without accumulator.........................................................................................................22
16.3 With mains voltage, with accumulator..............................................................................................................22
16.4 Ventilation keypad............................................................................................................................................22
16.5 Break glass unit WSK 50x................................................................................................................................22
16.6 Smoke detectors ..............................................................................................................................................23
16.7 Emergency power supply test..........................................................................................................................23
16.8 Wind/rain detector............................................................................................................................................23
17 Maintenance ...............................................................................................................................................................23
17.1 Maintenance agreements.................................................................................................................................23
17.2 Replacement 1SS card ....................................................................................................................................24
18 Declaration of Conformity and Declaration of Performance ..................................................................................24

3
1 Safety information
1.1 Safety
Only allow correspondingly trained, qualified and skilled personnel to carry out installation work.
Reliable operation and the avoidance of damage and hazards are only guaranteed if installation and settings are carried out
carefully in accordance with these instructions.
There may be personal danger by electrically operated windows:
- the forces occurring in the automatic mode can be such that parts of the body could get crushed
- when opened, actuators (spindles) could protrude into the room
For this reason, measures have to be taken prior to starting up the actuators, which exclude the danger of injury.
For safety reasons we recommend installing opening restrictors on bottom-hung windows.
If windows are subjected to rain and/or high wind loads, we recommend connecting a wind/rain sensor to the smoke ventilation
panel for the automatically closing of the windows.
The smoke ventilation panel is to be located in a safe place, protected from the effects of fire and smoke.
The smoke ventilation panel is to be surface mounted.
The smoke ventilation panel has two energy suppliers: 230V AC and back-up batteries.
The manufacturer does not assume any liability for possible damage resulting from inappropriate use.
1.2 230V AC
230V AC can cause death, severe injury or considerable damage to assets.
The connection of the smoke ventilation panel is reserved for qualified personnel.
Disconnect all poles of the panel from the supply voltage prior to opening, installation or assembling.
Installation and use according to the national regulations.
1.3 Back-up batteries
Back-up batteries 2 batteries per panel can cause severe injury or considerable damage to assets.
The connection of the smoke ventilation panel is reserved for qualified personnel.
Disconnect all poles of the panel from the back-up batteries prior to installation or assembling.
Ensure that the mains cable can be switched via an external or customer-supplied two-pole switch element or a switch element
controlling all poles –see section 7.1 “Cable routing”.
Installation and use according to the National regulations.
Dispose of used batteries according to the National regulation.
CAUTION
RISK OF EXPLOSION IF BATTERIES ARE REPLACED BY AN INCORRECT TYPE.
1.4 Application
The smoke ventilation panel is exclusively designed for the automatic opening and closing of smoke extraction systems,
windows, flaps or doors.
Always check that your system meets the valid national regulations.
Pay particular attention to the opening cross section, the opening time and opening speed.
The cable cross sections depend on the cable length and current consumption (amperage).
1.5 Cable routing and electrical connection
Fuse the 230V AC power supply cable separately on site.
Cable routing and connection - adhere to national regulations.
Establish the cable types, if necessary, with the local approval bodies or the fire protection authority.
Do not conceal flexible cables.
Junction box must be accessible for maintenance purposes.
Disconnect all poles of the mains voltage and the back-up batteries prior to starting maintenance work or making changes to the
system.
Secure the system to prevent unintentional switching on again.
Route all low voltage cables (24V DC) separate from the power current cables.
Design cable types, lengths, and cross sections in accordance with the technical information.
Cable specifications is a guide only, the overall responsibility resides with the electrical contractor on site.
Installation must be in accordance with the national electrical regulations.

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2 Structure of the smoke panel
The WSC 104 contains a power supply unit (SMPS) type WCA 1P1, and a main card type WSA 1SS with input, output, and
auxiliary supply (AUX). The main card type WSA 1SS allows connections of 1 motor line and 1 keypad.
The motor line can be used for either a ±24V standard actuators or MotorLink®actuators. The motor line only can have ±24V
standard or MotorLink®actuators connected. The smoke panel automatically detects whether ±24V standard or MotorLink®
actuators have been connected to the panel.
Alternatively, a pyrotechnic gas generator can be connected to the smoke control panel. If a pyrotechnic gas generator is
connected, DIP-switch 8 must be set to ON.
Break glass unit
Break glass unit type WSK 50x are to be used together with WSC 104.
Smoke zone
Only 1 independent smoke zone can be implemented by the panel.
Inputs
Cabling
The WSC 104 CompactSmoke™uses bus technology and
the overall cabling for break glass units, smoke detectors and
keypads is significantly reduced compared to other types of
smoke panels.
The main card has 1 input for a smoke detector, 1 input for
break glass units (where up to 5 break glass units can be
connected) and 1 input for ventilation keypads (no max
number of keypads).
Smoke detectors are either connected to the smoke detector
input or to a break glass unit (type WSK 501 / 502).
System example
The keypad and smoke detector are cabled directly to the
break glass unit in the smoke zone, which means that the
need for cabling in the building is significantly reduced.
A wind/rain sensor is connected to close the windows during
comfort ventilation in case of high wind and/or rain.
The smoke ventilation panel is connected to the Fire Alarm
System.
3 Max numbers of actuators per motor line and panel
The table shows the maximum number of actuators, which can be connected to the motor line / panel depending on the type of the
actuators.
Per WSC 104
± 24V Actuator
MotorLink® Actuator1)
WMD 820-1
4
4
WMD 820-2
4
2
WMD 820-3
3
3
WMD 820-4
4
4
WMS 306-1
4
4
WMS 306-2
4
2
WMS 306-3
3
3
WMS 306-4
4
4
WMS 309-1
4
4
WMS 309-2
4
2
WMS 309-3
3
3
WMS 309-4
4
4

5
± 24V Actuator
MotorLink® Actuator1)
WMS 409 xxxx 01
2
0
WMS 409-1
2
4
WMS 409-2
2
2
WMU 831 / 836 / 851-1
4
4
WMU 831 / 836 / 851-2
4
2
WMU 831 / 836 / 851-3
3
3
WMU 831 / 836 / 851-4
4
4
WMU 861-1
4
4
WMU 861-2
4
2
WMU 861-3
3
3
WMU 861-4
4
4
WMU 842 / 852 / 862 / 882-1
2
2
WMU 842 / 852 / 862 / 882-2
2
2
WMU 863 / 883-1
1
1
WMU 864 / 884-1
1
1
WMX 503 / 504 / 523 / 526-1
8
4
WMX 503 / 504 / 523 / 526-2
8
2
WMX 503 / 504 / 523 / 526-3
6
3
WMX 503 / 504 / 523 / 526-4
8
4
WMX 803 / 804 / 813 / 814 / 823 / 826-1
4
4
WMX 803 / 804 / 813 / 814 / 823 / 826-2
4
2
WMX 803 / 804 / 813 / 814 / 823 / 826-3
3
3
WMX 803 / 804 / 813 / 814 / 823 / 826-4
4
4
WML 820/825
4
0
WML 860-1
4
4
WML 860-2
4
2
WML 860-3
3
3
WML 860-4
4
4
WMB 801/8022)
max. 4A connected to the WMB
WMB 811 / 812 / 815 / 816 / 817 / 818 2+3)
4
2
1) MotorLink™actuators must be of the same type and with same configuration
2) Do not exceed the total power consumption of the motor line
3) When having two locking actuators on the motor line, it must be one of each type: 1 x WMB 811 and 1 x WMB 812, WMB 815 and WMB 816, or WMB 817 and
WMB 818
4 Accessories and spare parts
Accessories
Back-up battery for WSC 104 –3.4Ah (2 x WSA 003 per panel)
WSA 003
Break glass unit, primary, with data communication, PVC housing. With input for smoke detector
and comfort keypads. Only one unit per panel.
x = colour of the housing: 1=red, 2=yellow, 3=grey, 5=orange
WSK 501 000x
Break glass unit, primary, with data communication, metal housing. With input for smoke
detector and comfort keypads. Only one unit per panel.
x = colour of the housing: 2=yellow, 3=grey, 5=orange
WSK 502 000x
Break glass unit, primary, with data communication, PVC housing. No input for smoke detector
or keypad. Max five units per panel.
x = colour of the housing: 1=red, 2=yellow, 3=grey, 5=orange
WSK 503 000x
Break glass unit, primary, with data communication, metal housing. No input for smoke detector
or keypad. Max five units per panel.
x = colour of the housing: 2=yellow, 3=grey, 5=orange
WSK 504 000x

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Smoke detector
WSA 311
Rain sensor
WLA 331
Rain/wind speed sensor
WLA 330
End of line motor module
WSA 514
End of line smoke detector module (10kΩ resistor), 10 pcs.
WSA 501
Cable glands
WSA 133
Cables for smoke ventilation –see separate data sheet for further information
WLL 8xx
Comfort keypad for 1 window or 1 window group
WSK 110 0A0B
Spare parts
4A power supply unit for WSC 104
WCA 1P1
Main card incl. cover
WSA 1SS
Replacement glass for break glass units’ type WSK 501 / 502 / 503 / 504, 5 pcs.
WSK 397
Keys for break glass units’ type WSK 501 / 503, 5 pcs.
WSK 398
Keys for break glass units’ type WSK 502 / 504, 1 pcs.
WSK 453
Lockable replacement PVC housing for break glass unit
x=colour of the housing: 1 = red, 2 = yellow, 3 = grey, 5 = orange
WSK 399 000x
5 Technical data
Technical data
Output current (nominal)
4A
Secondary voltage
Voltage 24V DC (±15%)
Open circuit voltage (no load) 24V DC @ 20°C
Ripple at max load 150mVp-p
AUX
24V DC, 500mA
Motor lines
Smoke zones
1 motor line –the line can be either ±24V standard motor line or MotorLink®
motor line. 1 smoke zone.
Primary voltage
230V AC, 50Hz (85-264V AC, 47-63Hz)
Power consumption
min 0.3W2, typ. 0.2W1. At max load 110W3
1) min. config. idle: 1 x break glass unit WSK 501 and 1 x smoke detector
WSA 311, system operational but no actuators are running
2) min idle: 1 x break glass unit WSK 501, 4 x break glass unit WSK 503, 4 x
smoke detector WSA 311 and 1 x rain sensor WLA 330
3) max load: 1 x break glass unit WSK 501, 4 x break glass unit WSK 503 and
10 x smoke detector WSA 311 in alarm
Leakage current
Max 1.4mA @ 240VAC
Inrush current on primary site
50A / 230VAC
Max. 7 x WSC 104 per 10A supply group.
Circuit breaker “C” characteristic.
±24V change over time
min 500ms
Back-up batteries
2 x WSA 003 (12V / 3.4A),
Expected lifetime max 4 years, only use genuine WindowMaster batteries
Emergency power
>72 hours in accordance with EN 12101-10
Charging unit (integrated in WCA 1SS
card)
Charging voltage: 27.7 –27.8V at 20ºC
Charging current: 700mA current limited
Priority
Smoke signal has always highest priority
Cable monitoring
±24V standard actuators with end of line module and smoke detectors are
monitored.
Actuators with MotorLink®and break glass units are monitored by data
communication.
Back-up batteries are monitored by cyclic measuring

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LED message OK, fault and alarm
Green
Yellow
Red
all OK
fault
fire
Reopening the actuators
Every 2.min. in 30min. after a SHE open (selectable) Pre-set: no reopening
Connection cable
Actuators
Other
components
flexible max 6 mm² / solide max 10 mm²
min 0,2mm² / max 1,5mm²
Operating conditions
-5°C - +40°C, max. 95% relative humidity (not condensing)
EN 12101-10: Operation class A, Environmental class 1, IP30
Max actuator activation duration (duty
cycle)
ED 40% (4min. per 10min.)
Max allowed current drawn from the
battery when the primary power
source is disconnected
4A incl. AUX
The total current consumption may not exceed 4A incl. load on AUX (max.
500mA)
Max interruption time during switching
between power sources
<2.0sec
Break glass unit
Up to 5 break glass units type WSK 50x can be connected to the panel, but only
1 WSK 501 / 502 per panel.
Smoke detectors and ventilation keypads can only be connected to the break
glass units type WSK 501 / 502. Smoke detectors and ventilation keypads cannot
be connected to WSK 503 / 504.
Up to 10 smoke detectors can be connected to the system. Smoke detectors can
either be connected to the WSK 501 / 502 and/or the smoke detector input on the
main card.
There is no limit on the number of ventilation keypads connected to the WSK 501
/ 502.
Number of motor lines
1 x 4A motor line for ±24V standard or MotorLink®actuators
Material
Plastic housing for surface mounting
Colour
White (RAL 9016)
Size
224 x 283 x 85mm (H x W x D)
Weight
1.2kg no batteries, 4kg with batteries (2 x WSA 003)
Protection class
IP30
Approval / certification
Approved and certified according to EN 12101-10
Delivery
CompactSmoke™smoke ventilation panel, 4 x 10kΩ resistors, 1 x WSA 514 end
of line module. Back-up batteries included.
Note
We reserve the right to make technical changes
6 Mounting
The smoke ventilation panel is fixed to the wall through the Ø6.5mm holes in the back plane of the
housing.
The smoke ventilation panel is to be located in a safe place, protected from the effects of fire and
smoke.

8
7 Installation
7.1 Cable routing
For cable routing we recommend the use of fire protected cables retaining their function E90 or E30.
See also chapter 8 “Cable dimensioning” in this instruction.
However, this has to be agreed with the Engineer or, if necessary, with the local fire protection department.
Do not reduce the cable cross sections specified in the cable lengths table.
All cables of the control (except the mains supply cable) carry 24V DC and
have to be routed separate from the mains supply cable. Adhere to the
pertinent national and local regulations when routing the cables.
Lead the connection cables into the housing of the control panel from above
and the cable glans shall comply with fire class V-1 (IEC/EN 60695-11-20 / UL
94) or higher and be in accordance with national and local regulations.
Ensure that the mains cable can be switched via an external or customer-supplied
two-pole switch element or a switch element controlling all poles –see drawing.
7.2 Cables into housing
All connection terminals (except the mains terminals) are of the plug-in type.
Connect the connection cables in accordance with the terminal plan. Ensure that the connections are made correctly.
Incorrect cable clamping, mixing up numbers or colours could lead to malfunctions of the control panel or of the external
components.
Ensure that the electrical cables are always routed according to the valid national and local regulations.
7.3 Connection of safety earth wire and 230V AC
See chapter 9 “Description of card and mains connection” for further description.
7.4 Installation of the break glass unit, ventilation keypad and smoke detector
Ensure that the break glass unit and the ventilation buttons are visible and well accessible. Do not install behind protruding
walls, door panels or hidden by the building structure.
Note: Installation height of the break glass unit 1.5 –1.7m above floor.
Install the smoke detectors in accordance with their enclosed instructions.
7.5 Assembly instructions
Always have assembly, installation, repair and maintenance of smoke and heat extraction systems carried out by
qualified personnel trained for this purpose.
Rules to be adhered to for setting up and installation
The following safety relevant rules must be adhered to when planning the use of a smoke and heat extraction system and its
set-up and installation:
•The Provincial Building Ordinance of the provinces,
•The regulations of the competent fire protection authority,
Accident prevention regulations
Adhere to the general accident prevention regulations (APR), the APR for power operated windows and doors, and the
installation rules in your country.
CAUTION:
Live components are directly accessible after opening the system housing.
Prior to inserting / removing cards disconnect to the panel from the mains supply and the back-up batteries.
•adhere to the installation instructions and your local energy providers
•select the place of installation such that free access is guaranteed for maintenance purposes
•select cables according to regulations in this instruction - take the calculation of the actuator supply cable lengths
into account when laying the cables
•power cables entered via the cable glands
•connect the cables in accordance with the drawings provided by the manufacturer
•route the cables in the building according to the regulations in this instruction
•after the smoke panel is installed the back-up batteries will be fully charged after ca. 8 hours
•check all system functions
Electric cable routing for smoke and heat extraction systems
Electrical cables must be laid in accordance with the national and local rules in your country.
Do not use the PE wire / green/yellow wire!
Cables of type NYM, concealed, can be used.
For surface laying, halogen free safety cables are recommended (see cable plan).
If possible, the use of cable types should be agreed with the Technical Services and the competent fire protection authority.
For the maximum permissible cable lengths of the actuator supply cables for the WSC 104 system, taking the specified cable
cross sections into account (cable information for surface laying), please refer to chapter 8 “Cable dimensioning”.

9
8 Cable dimensioning
8.1 Maintaining the cable functions
According to valid national regulations.
The cable network for smoke ventilation systems (“Cable system“) ends normally at the interface (junction box) for the actuator!
The flexible, heat resistant connection cable of actuator is part of the system component‚ electric actuator actuation, and is not a
part of the electrical installation!
We recommend in all cases to discuss the type of cable routing with the competent firefighting authorities.
8.2 Max. cable Length
Maximum permissible cable length from the smoke ventilation panel to the actuators and pyrotechnic gas generator taking into
account the cable cross-section is shown in the following tables for “± 24V standard actuators“, “MotorLink®actuators“ and
pyrotechnic gas generator.
8.2.1 Formula for the calculation of the maximum actuator cable length
Max. cable length = permissible voltage drop 2V (UL) x conductivity of copper (56) x cable cross section in mm2(a)
max. actuator current total in amps (I) x 2
For both ±24V standard actuators and actuators with MotorLink®the cross section of the cable must not be less than 0.75mm2
regardless of the result of above formula.
Maximum actuator cable length: Always measured from the smoke to the last junction box
Permissible max. voltage drop in the line: 2 Volt
Actuating current: Sum of all actuator power consumption per motor line
Note: do not use the PE wire / green/yellow wire!
Example
Max actuator cable length with cable cross section 0.75mm2and actuator current 2A: (2 x 56x0.75) : (2 x 2) = 21m
8.2.2 Max cable length –±24V standard actuators
The actuator supply cable must have 3 wires: 2 wires current carrying / 1 wire for monitoring.
±24V standard Actuators
Do not use the PE wire / green/yellow wire!
cable cross
section [a]
Total
actuator current [I]
3-wire
0.75mm²
3-wire
1.50 mm²
5-wire
1.50 mm²
2-wire
parallel
3-wire
2.50 mm²
5-wire
2.50 mm²
2-wire
parallel
3-wire
4.00 mm²
1A
42m
84m
168m
140m
280m
224m
2A
21m
42m
84m
70m
140m
112m
3A
14m
28m
56m
47m
93m
75m
4A
11m
21m
42m
35m
70m
56m
8.2.3 Max cable length –actuators with MotorLink®
The actuator supply cable must have 3 wires: 2 wires current carrying / 1 wire for communication.
When a 5-wire cable is used for MotorLink®
It is not recommended to use parallel wire.
ML-comm = MotorLink®communication

10
Furthermore, when using a 5-core cable, the
distance between ”–” and ”Com” must be the same
as the distance between ”+” and ”Com”.
Meaning if L2 e.g. is being used as ”Com” L1 and L3
must be used for ”+” and ”-”.
When using actuators with MotorLink®the max/total cable length is 50m regardless of the result of the above mentions formula.
Actuators with MotorLink®
Do not use the PE wire / green/yellow wire!
cable cross
section [a]
Total
actuator current [I]
3 wire
0.75mm²
3 wire
1.50 mm²
5 wire
1.50 mm²
2 wire
parallel
3 wire
2.50 mm²
5 wire
2.50 mm²
2 wire
parallel
3 wire
4.00 mm²
1A
42m
50m
2A
21m
40m
50m
3A
14m
28m
50m
47m
50m
4A
11m
21m
42m
35m
Definition of total cable length
The total cable length is defined as
the sum of all cables from the panel
output to the last actuator. Including
the cable mounted on the actuator.
For example, in case of 4 actuators
with 5m cable each, the remaining
cable length is 30m.
8.2.4 Max cable length –Pyrotechnic gas generator
Pyrotechnic gas generator**
Do not use the PE wire / green/yellow wire!
cable cross
section [a]
Total
actuator current [I]
3 wire *
0.75mm²
3 wire *
1.50 mm²
5 wire
1.50 mm²
2 wire parallel
3 wire *
2.50 mm²
5 wire
2.50 mm²
2 wire parallel*
3 wire *
4.00 mm²
1A
42m
84m
168m
140m
280m
224m
*flexible stranded cores are only suitable with attached ferrules. Max 1 core / ferrule per terminal.
**WSC 104 has been tested with Chemring type 1.3.